MDS XT12-HR 2018, XT12-HR 2017, XT17-T 2018 User Manual
2017-2018 Model Shown
User Manual and Guide
XT12-HR
©Copyright Market Direct Campers & Caravans 2018
Read owner’s manual before using the equipment. Third party component manuals should be read in conjunction
with this manual. Maintenance guidelines must be met or exceeded, failing to meet these guidelines may result in
serious injury or death and property damage.
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Table of Contents
INTRODUCTION ......................................................... 3
Store Locations ........................................................ 5
Contact Details ......................................................... 5
ABOUT YOUR HYBRID OFFROAD CARAVAN ......... 6
Specifications ........................................................... 6
Bearings and Seals ................................................... 6
Fridge Fitting Chart .................................................. 7
Hitch ......................................................................... 7
How to Hitch your coupling ................................ 8
Uncoupling ......................................................... 11
Setting up your Caravan ............................................ 13
Loading Your Caravan ............................................ 13
Choosing a Spot to Set Up ..................................... 13
Levelling Your Caravan .......................................... 14
Important Safety Notice ..................................... 20
Brake Adjustment ............................................... 21
Brake Cleaning and Inspection ........................... 21
Magnets .............................................................. 21
Shoes and Linings ............................................... 22
Corrosion Prevention ............................................. 22
Wheels and Tyres ...................................................... 22
Highway .............................................................. 22
Off Road ............................................................. 22
Electrical Systems ...................................................... 23
Chargers & Inverters .............................................. 23
Battery Care ........................................................... 23
12 Volt Wiring Diagram .......................................... 24
Control Panel .......................................................... 25
Gas & Water Systems ............................................. 25
Site Power .............................................................. 14
Kitchen ................................................................... 15
Preparing for Bad Weather .................................... 15
Packing Down Your Caravan .................................. 16
Storage & Care .......................................................... 16
Long Term Storage ................................................. 16
Interior ................................................................... 16
Exterior .................................................................. 16
Batteries ................................................................. 16
Securing Your Caravan ........................................... 17
Torque Settings ...................................................... 17
Wheel Nuts ........................................................ 17
Hitch ................................................................... 18
Trailing Arm Pivot Bolts ..................................... 18
Brakes and Handbrake - Electric ............................ 18
Features ............................................................. 18
Operation ........................................................... 18
Trailer Plug Wiring ............................................. 18
Breakaway Switch .............................................. 19
Hand Brake ........................................................ 19
Adjuster ............................................................. 20
Correct Use of Your El
ectric Brakes ................... 20
Hot Water System .................................................. 25
Water Pumps .......................................................... 25
Connecting the Gas ................................................ 26
Protecting from Mould ........................................... 26
Pre-Trip Checklist ....................................................... 27
Useful Accessories ..................................................... 27
Levelling Blocks ...................................................... 27
Wheel Chocks ......................................................... 28
Covers ..................................................................... 28
Stone Protection .................................................... 28
Trouble Shooting ........................................................ 29
Water ...................................................................... 29
Gas .......................................................................... 29
Electrical ................................................................. 30
Brakes ..................................................................... 31
Handy Tips ................................................................. 32
Driving Off Road ..................................................... 32
Trip Planning........................................................... 33
Warranty Statement ................................................... 34
Maintenance ............................................................... 35
Maintenance Schedule ........................................... 36
Supplier Contact Details ............................................. 44
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INTRODUCTION
WARNING– Before using this product you should read this manual and those
manuals supplied by component manufacturers applicable to this product.
This manual is supplied as a reference to required maintenance of the product. Failure to
use and maintain the product in accordance with what is outlined in this manual may affect
your warranty.
Incorrect and/or insufficient maintenance may cause product failure resulting in property loss, damage
or injury or death. Maintenance intervals are critical for normal use, extreme use may require shorter or
additional maintenance intervals.
Manual content does not imply. express or other any warranty, the owner should read the limited
warranty terms included in this booklet.
Before using this product, you should be certain your tow vehicle is suitably rated and equipped to tow the
product safely and legally. The trailer and vehicle pairing must we within the safe “Maximum Towing
Capacity”, “Ball Weight Capacity” and “Gross Combination Mass” as stated by the vehicle manufacturer.
This caravan is fitted with electric brakes and a “Breakaway System”. Requirements for breakaway
systems can vary from state to state. It is mandatory to supply a maintenance charge to the breakaway
battery source while driving. You MUST ensure this capability is fitted to your vehicle. The maintenance
charge is supplied to the caravan via the Anderson plug on the drawbar.
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QUEENSLAND
Brisbane
Cairns
Townsville
Caboolture
NEW SOUTH WALES
Sydney
Newcastle
VICTORIA
Melbourne
North Geelong
WESTERN AUSTRALIA
Wangara
Kenwick
SOUTH AUSTRALIA
Adelaide
NATIONAL TOLL FREE
WARRANTY HOTLINE
SPARE PARTS
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1300 MDC PARTS
Store Locations
3/711 Beaudesert Rd
Rocklea QLD 4107
178-180 Hume Hwy
Lansvale NSW 2166
126 Canterbury Rd
Kilsyth South VIC 3137
63 Innovation Circuit
Wangara WA 6065
1246 South Rd
Clovelly Park SA 5042
395 Sheridan St
Cairns North QLD 4870
Unit 1, 2364 Pacific Hwy
Heatherbrae NSW 2324
129 Douro Street
Nth Geelong VIC 3215
1752 Albany Way
Kenwick WA 6107
437 Bayswater Rd
Garbutt QLD 4814
4 Boeing Place
Caboolture QLD 4510
Contact Details
1300 494 494
1300 632 2273
1300 632 72787
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Specifications apply to:
2017-18 Model Only
Berth
2
Trailer Length
5500mm (hitch to tailgate)
GTM
Chassis Construction
Aluminium Composite Panel, Fully Welded Frame +
Chassis
Fully Independent Trailing Arm Suspension with 4 Shock
Absorbers
2 x 16” Rims + 1 spare, Goodride Mud Terrain 265/75
R16
Hitch
Brakes
Stone Guard
Gas Cylinders
Jerry Can Holder
Cooktop
Kitchen Construct
Water Tank
Water Delivery
Hot Water System
Hot/Cold Internal Ensuite with External Van Side
Mounted Shower Tent
Battery
Awning
AC Charger (240v)
DC Charger (12v)
Inverter
Bearings are a consumable item should be removed, inspected and repacked with grease every 5,000km and
ABOUT YOUR HYBRID OFFROAD CARAVAN
Specifications
3000kg
150mm x 50mm x 4mm (galvanised)
Body Construction
Suspension
Wheels & Tyres
3500kg Vehicle Components
12”Electric Off Road with Hand Brake
Shower (Ensuite)
Included With Stone Tamer Mudflaps
2 x 9kg Gas Cylinder Holders incl 2 Gas Cylinders
2 x 20L Jerry Can Holders
SMEV 3 Burner Hob Deluxe Cooker
External 304 Grade Stainless Steel
2 x 80L Fresh Water
12v Electric Pump x 1
Truma “Boiler” 14 Litre Gas
2 x 100AH Deep Cycle AGM Batteries
Electric
Projecta IDC3500-12v 35A 7 Stage
Projecta IDC25-9-32v 25A 3 stage
Projecta IM1000-12v 1000w Continuous/2000w Peak
Bearings and Seals
replaced every 10,000km as best practice. See maintenance schedule for guidance.
Bearing Number: Inner Bearing 25520 Outer Bearing 25520 Seal: 55 x 85 x 12
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MT35FP
ED65
35L
30L
35 Glacier G61
40L
35L RF40
RF47
Fridge Fitting Chart
Engel Evakool Bushman Ironman LARB
Hitch
Current 2018 onward model XT12HR is fitted with a Vehicle Components ADR approved DO35 hitch. Previous models
may be fitted with a McHitch coupling. For information on McHitch couplings and spare parts contact the manufacturer
www.mchitch.com.au
Phone: (02) 63 512 533
Fax: (02) 63 512 633
Mobile: 0402 863 867
Email: joe@mchitch.com.au
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How to Hitch your coupling
Here is a short guide on how to safely use your coupling to couple and uncouple the
trailer from the towing vehicle.
Make sure the handbrake is applied prior to coupling and uncoupling.
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Make sure the dust cap is securely connected to the bump cover. This is done by locating the rear lip on the
dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is
secure (there should be a slight click when it has been assembled correctly) Test if the dust cover is connected
to the bump cover by applying a slight upward force to the dust cover, it shouldn’t separate.
This procedure should be applied if you are uncoupling or coupling up.
STEP 1
Push down the button (1) and push the locking mechanism back (2). When the locking mechanism (2) is all
the way back, release the button (1) locking the plate in place
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STEP 2
Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on
it. Locking plate should be in unlocked position as shown. Lower the coupling onto the tow pin.
STEP 3
Make sure the tow pin is seated inside the universal and the tow pin top is sticking out of the locking
mechanism (see below). Press the button (1) to release the locking mechanism there will be an audible
locking noise at which point the mechanism will return to the initial position as shown in step 1. Verify the pin is
correctly through the mechanism and assemble the cap. If the cap will not fit check the locking mechanism is
in the correct locked orientation.
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Detail view of pin through locking mechanism.
Uncoupling
STEP 1
Push down the button 1 and push the locking mechanism back 2. When the locking mechanism is all the way
back release the button while holding the mechanism to ensure it does not spring back to the locked position.
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STEP 2
Lift the coupling up off the tow pin.
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Seng up your Caravan
Loading Your Caravan
It is important to load your caravan correctly to distribute weight evenly and achieve a suitable ball weight load and
prevent loading in a manner that can cause a caravan to sway and/or roll excessively left and right. The optimum ball
weight on a caravan is between 9 and 11% of the total caravan weight.
WARNING: BALL LOADING (DOWNWARD LOAD ON TOW HITCH) MUST NOT EXCEED 350KG OR THE
MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING, WHICH EVER IS
THE LOWEST. Exceeding these limits may result in an accident causing serious injury or death and/or
property damage.
• Always load evenly to both sides of the caravan
• Load heavy weight over or as close to over the axle as possible and as low as possible
• Overhead cupboards should only be used for lightweight items such as clothes, personal items, bedding etc.
• Heavy cooking equipment should be stored in lower cupboards.
• Tinned food, bottled goods for cooking etc should be stored in the pantry cupboard.
• Never load in a manner that causes the ball weight to exceed the limit of the tow vehicle.
• Ensure no items can move during travel. Secure all items to prevent damage to the caravan.
• Consider water tank levels and how they may affect the balance front and back and the percentage of ball
weight.
• Never store heavy items in overhead cupboards.
The diagram below illustrates best placements of items based on weight.
Choosing a Spot to Set Up
When choosing a spot to set up your caravan, start with a flat area with no overhanging trees. Birds and bats
occupying trees can defecate leaving droppings on your caravan that can damage paint and leaves and sap can also
stain the coating. Ensure you are not camping in an area prone to flooding or with bad drainage in the event of rain.
Even the slightest hollow in the ground can put you in a mini lake. In hot weather if possible, set your caravan up so
the sun’s arc goes from front to back or back to front with the annex/awning in the general direction the sun is arcing
across. Doing this will keep the bulk of the caravan in shade and the inside cooler as it will be shaded by the awning.
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