MCW HIB0220EN200V, HIB0150EN200V, HIB0220EN400V, HIB0400EN400V, HIB0750EN400V User Manual

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HIB Enclosed Inverter User Guide

(0.75kW~37

kW)

V1.

3.2

HIB Enclosed Inverter User Guide

Contents

1 Safety information ................................................................................ 1

2 Technical Data ...................................................................................... 2

3 Motor Connection ................................................................................ 4

4 Operation ............................................................................................. 5

5 Single phase circuit diagram ................................................................ 7

6 Three phase circuit diagram ................................................................. 8

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Revision V1.3.2

HIB Enclosed Inverter User Guide

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Safety Information

This chapter provides very important information so that you can use the HIB Enclosed Inverter safely, prevent injury or death, or damage to equipment. Please read this information thoroughly and make sure you observe all the safety information shown below and elsewhere in this manual and in the HD700 Easy Start Guide. Please make this User Guide and the HD700 Easy Start Guide available for the end user.

Please read this safety information in conjunction with the safety information in the HEDY HD700 Easy Start Guide. Please read the HEDY HD700 Easy Start Guide for details such as Fuse/MCB and cable sizes etc.

Safety symbols

• The HIB Enclosed Inverter should ONLY be installed, commissioned and maintained by qualified and competent personnel.

• The HIB must be installed to the latest IEE wiring regulations taking into account local regulations.

• Before power is applied to the HIB, ensure the HIB cubicle door is closed.

• Dangerous voltages are present when the input power supply is connected to the HIB. Before attempting

any work on the HIB cubicle or motor, isolate and lock off the input power supply. After disconnecting the supply, wait at least 10 minutes (to let the HIB drives internal capacitors discharge) before opening the cubicle door. Prove dead using a voltage tester. The voltage tester itself should be proved immediately before and after testing using a proving unit with a low power output.

• The HIB cubicle must be connected to system ground using the cubicles earth terminals. The size of the earth conductor and earth loop impedance must comply with national and local electrical regulations.

• Do not flash test the components within the HIB cubicle.

• If the HIB cubicle is supplied from a pluggable power connector, the HIB interlocked isolator must be

turned off before unplugging the connector.

• The HIB is a non-field repairable unit. Contact the supplier of the HIB.

•

The HIB cubicle must be protected by the recommended fuses/MCB (See HD700 Easy Start Guide).

• All machinery, in which this HIB is used, within the European Union, must comply with directive 98/37/EC, Safety of Machinery.

• Do not install the HIB in an explosive environment.

• The motor must be used within the manufacturers guidelines.

• Do not allow conductive material to enter the components within the HIB, e.g. from drilling during

installation.

• The key release disable button on this equipment IS NOT an Emergency Stop button. It is an inverter disable button. This button provides a ‘Category zero stop’ (coast to stop) by disabling the inverters output. It is a low integrity level, PLa system and has no built in redundancy or safety relay control. This button should not be used as a means of isolation of the motor or equipment for maintenance or any other function. This button must not be used as an Emergency Stop button. Please check this type of system is adequate for your machine/equipment.

Danger of e

lectrical shock which can cause injury or death, or damage to equipment

Danger

Warning:

Potential hazard, other than electrical, that can cause physical injury or damage to equipment

Danger

Warning

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HIB Enclosed Inverter User Guide

Technical Specification

Technical data

Model kW

rating

Input

phase

Input voltage (VAC +/-10%)

Max motor current

(A)

HIB0150EN200V 1.5 1 230 8 HIB0220EN200V 2.2 1 230 11 HIB0400EN200V 4.0 1 230 17.6

HIB0075EN400V 0.75 3 400 2.5 HIB0150EN400V 1.5 3 400 4.2 HIB0220EN400V 2.2 3 400 5.8 HIB0400EN400V 4.0 3 400 9.5 HIB0550EN400V 5.5 3 400 13 HIB0750EN400V 7.5 3 400 17 HIB1100EN400V 11 3 400 24 HIB1500EN400V 15 3 400 32 HIB1850EN400V 18.5 3 400 38 HIB2200EN400V 22 3 400 46 HIB3000EN400V 30 3 400 60 HIB3700EN400V 37 3 400 75

Approvals CE approval

Environment

Altitude

1000m rated

1000m～3000m, 1% rated current de-rating per 100m

Operating Temperature

−10°C～+40°C

Max. Humidity ≤90%RH, non-condensing

Vibration ≤5.9m/s2 (0.6g)

Storage Temperature

−40°C～+70°C

Running Environment

Non-flammable, No corrosive gasses, no

contamination with electrically conductive material,

avoid dust which may restrict the fan

Supported Power Supply Systems

TT & TN

IT (removal of drives internal EMC filter and MOV

required)

HIB Enclosure IP54

Breaking capacity of protective devices 10kA

Supply frequency 49 to 61Hz

Input supply voltage

200V models Single phase 200 – 240VAC ±10%

400V models 3 phase 400VAC ±10%

Output Voltage

200V models 0 to input (230V 3 phase)

400V models 0 to input (400V 3 phase)

Maximum Motor Cable Lengths

The maximum motor cable lengths for standard SWA (steel wire armoured) or standard SY cable is 100m for all HIB cubicles.

If high capacitance motor cables are used, the maximum motor cable should be halved to 50m.

If the maximum motor cable length is to be exceeded, an output motor reactor or sine filter must be used.

HIB Enclosed Inverter User Guide

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Technical Specification

Braking Resistors

WARNING:

If braking resistors are being installed for use with the HIB:

Braking resistors can reach high temperatures and therefore must be located as not to cause damage. They must be connected using cables suitable for these high temperatures.

It is essential that the braking resistor is protected against overload. A thermal device that disconnects the AC supply to the drive must be fitted.

NOTE: Please observe the minimum braking resistor value in the tables in the HEDY HD700 Easy Start Guide.

HIB Cubicle Dimensions & Weights

Model Dimensions

(H x W x D)

Weight

(kg)

HIB0150EN200V 400 x 300 x 200 20 HIB0220EN200V 500 x 400 x 250 24 HIB0400EN200V 600 x 400 x 250 28

HIB0075EN400V 400 x 300 x 200 20 HIB0150EN400V 400 x 300 x 200 20 HIB0220EN400V 500 x 400 x 250 24 HIB0400EN400V 500 x 400 x 250 24 HIB0550EN400V 600 x 400 x 250 28 HIB0750EN400V 600 x 400 x 250 28 HIB1100EN400V 800 x 600 x 250 40 HIB1500EN400V 800 x 600 x 300 43 HIB1850EN400V 800 x 600 x 300 43 HIB2200EN400V 800 x 600 x 300 43 HIB3000EN400V 1000 x 800 x 400 70 HIB3700EN400V 1000 x 800 x 400 70

Motor cooling

The HIB can be used to reduce the speed of the motor. If the motor is going to be run at low speed for extended periods of time, the cooling air from the motor fan may become ineffective and therefore the motor could overheat. The fitting of a motor force vent cooling fan may be necessary.

NOTE: The HIB inverter drive can be configured to accept a motor thermistor. The thermistor will cause the drive to trip to prevent the motor overheating.

To implement a motor thermistor, set

parameter P9.24 = 1.

Trip resistance = 3kΩ, reset resistance 1.8kΩ

Drive will trip on F011 to indicate a motor over temperature trip.

Connection diagram

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HIB Enclosed Inverter User Guide

Motor Connection

Motor connection

When connecting a 3 phase motor to an AC inverter drive, it is important that the motor terminal box connections are correct for the supply voltage being used. Generally up to 3kW, the motor is wound for 230V delta, 400V star. Generally above 3kW, the motor is wound for 400V delta, 690V star.

Please check the motor nameplate for the correct connection.

The usual issues when the wrong connections are made:

230V AC drive connected to a 400V star connected motor or 400V AC drive connected to a 690V star connected motor: The motor will probably run if starting a lightly loaded motor. If the motor tries to start a heavy load or if a heavy load is applied to the motor while running, the motor will stall due to a lack of torque and the drive will trip on an over current or I x t trip.

400V AC drive connected to a 230V delta connected motor: On enable, the drive will either trip on an over current trip or the drive will go into current limit and trip on an “I x t trip”.

NOTE: Please make sure there are no phase to earth short circuits on the motor/motor cable before powering up the HIB. A phase to earth short circuit at power up may cause drive failure on some models of HIB.

HIB Enclosed Inverter User Guide

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Operation

The HIB range of enclosed motor inverters is designed to be as close to a plug and play product as possible. They require a suitable 3 phase and earth or single phase and earth power supply and a three wire and earth motor cable. Please note it is best practice to use a screened motor cable.

The HIB is equipped with:

• Green start button

• Red stop button

• Red keyed latching Inverter Disable button (Not Emergency Stop button)

• Drive healthy lamp

• Drive running lamp

• Forward/Reverse switch

• A single turn speed potentiometer

• An interlocked mains isolator is also provided; the enclosure door cannot be opened unless

the isolator is in the off position.

The HIB will provide a soft start and a soft stop along with motor thermal protection.

The key release disable button on this equipment IS NOT an Emergency Stop button. It is an inverter disable button. This button provides a ‘Category zero stop’ (coast to stop) by disabling the inverters output. It is a low integrity level, PLa system and has no built in redundancy or safety relay control. This button should not be used as a means of isolation of the motor or equipment for maintenance or any other function. This button must not be used as an Emergency Stop button. Please check this type of system is adequate for your machine/equipment.

Start Button - When pressed (providing the inverter disable button is not pressed) the inverter will

start and ramp up to the speed set by the speed potentiometer.

Stop Button - When pressed the inverter will ramp to a stop.

Inverter Disable Button - When pressed the inverter will disable its outputs immediately and the

connected motor will ‘coast to a stop’. This is a twist release button and can be locked in the “in” position. This is not an Emergency Stop button and should not be used for safety isolation.

Speed Potentiometer - When turned in the anti clockwise direction this will reduce inverter output speed. When turned in the clockwise direction this will increase inverter output speed.

Forward/Reverse Switch - When set in the forward position the inverter will turn a motor in the clockwise direction of rotation when looking at the motor shaft from in front of the motor (providing U,V,W on the inverter are connected to U1, V1, W1 on the motor).

When set in the reverse position the inverter will turn a motor in the anti-clockwise direction of rotation when looking at the motor shaft from in front of the motor (providing U,V,W on the inverter are connected to U1, V1, W1 on the motor).

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HIB Enclosed Inverter User Guide

Operation

Healthy Lamp - This lamp will be illuminated when the HIB inverter is in the healthy state (not

tripped).

Running Lamp - This lamp will be illuminated when the HIB inverter is running (inverter output enabled).

Mains Isolator - With the mains isolator in the off position mains power will be removed from the control box. Mains power will still be present at the input connections to the isolator only.

HIB Parameter Settings

The following parameters have been pre-programmed in to the HIB HD700 Inverter drive:

Single Phase Input

Parameter

Setting

Description

P00.04

Terminal control mode

P00.05

Analogue input 1 reference

P00.14

Digital input selector

P00.17

Auto

Start after power off to disabled

P00.23

Extended parameter access

09.14

Digital input 3 invert

P12.09

Input phase loss trip disabled

Three Phase Input

Parameter

Setting

Description

P00.04

Terminal control mode

P00.05

Analogue input 1 reference

P00.14

Digital input selector

P00.17

Auto

Start after power off to disabled

P00.23

Extended parameter access

P09.14

Digital input 3 invert

NOTE: Please make sure that the following parameters are set according to the motor nameplate:

P00.01 – Motor rated voltage P00.02 – Motor rated current P00.03 – Motor rated frequency

HIB Enclosed Inverter Guide

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Circuit Diagrams

230V Single phase input

With Optional EMC filter diagram shown

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HIB Enclosed Inverter Guide

Circuit Diagrams

400V Three Phase Input

With Optional EMC filter diagram shown

Other Enclosed Products from Motor Control Warehouse

• Enclosed Star Delta Starters, three phase input from 7.5kW to 90kW. Trip Class 10 and Trip Class 20 ratings available.

• Enclosed Soft Starters, from 7.5kW to 55kW, three phase input. All these products are rated at trip class 10 (medium industrial loads).

Features IP65 Powder coated steel enclosure Interlocked mains isolator 10kA MCBs – power and control Tri-rated cable Start/Stop pushbuttons Motor outputs to terminals Terminals for external start/stop Key release E-Stop button Adjustable changeover timer 110VAC/230VAC/400VAC Control voltage options

Features IP65 Powder coated steel enclosure 10kA MCBs – power and control Interlocked mains isolator Motor thermal overload relay Internal bypass contactor Stop/start pushbuttons Keyed soft stop button Running and healthy lamps Customer terminals 24Vdc power supply Tri-rated cable Fairford Electronics DFE Soft Start

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HIB HEDY HD700 Easy Menu Parameters

Parameter Parameter name

HIB

Setting

Parameter Parameter name

HIB

Setting

P00.01 Motor rated voltage

230V or

400V

P00.13 V/f control mode

P00.02 Motor rated current By model P00.14 Digital input selector 2 P00.03 Motor rated frequency 50.00Hz P00.15 Relay 1 selector 0 P00.04 Control mode 1 P00.16 Preset speed 1 5.00Hz

P00.05 Reference source selector

P00.17

Auto-Start After Power

Off

P00.06 Minimum reference (speed) 0.00Hz P00.22 Password 0 P00.07 Maximum reference (speed) 50.00Hz P00.23 Extended group access 0 P00.08 Acceleration time 10.00s P00.24 Load defaults 0 P00.09 Deceleration time 20.00s P09.14 DI 3 input invert 1 P00.10 Stop mode selector 0 P00.11 AI 1 mode selector 6 P00.12 Low speed voltage boost level By model

HIB HEDY HD700 Control Terminal Connections

MCW HIB0220EN200V, HIB0150EN200V, HIB0220EN400V, HIB0400EN400V, HIB0750EN400V User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual