M&C TechGroup SS-5-3 Operator's manual
Instruction Manual
Gas Conditioning and Sampling System PSS®
type SS-5 and SS-5/3
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This Operating Manual does not claim completeness and may be
subject to technical modifications.
© 04/2003 M&C TechGroup Germany GmbH. Reproduction of this
document or its content is not allowed without permission from M&C.
PSS® is a registered trade mark.
2 nd Edition: 11/06
Dear customer,
we have made up this operating manual in such a way that all necessary information about the
product can be found and understood quickly and easily.
Should you still have any question, please do not hesitate to contact M&C directly or go through your
appointed dealer. Respective contact addresses are to be found in the annexe to this operating
manual.
Please also contact our homepage www.mc-techgroup.com for further information about our
products. There, you can read or download the data sheets and operating manuals of all M&C
products as well as further information in German, English and French.
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List of Contents
1 General information ................................................................................................................ 4
2 Declaration of conformity ....................................................................................................... 4
3 Safety instructions .................................................................................................................. 5
4 Warranty .................................................................................................................................. 5
5 Used terms and signal indications ........................................................................................ 6
6 Introduction ............................................................................................................................. 7
7 Application .............................................................................................................................. 7
8 Technical data ......................................................................................................................... 8
9 Description .............................................................................................................................. 9
10 Receipt of goods and storage ............................................................................................. 11
11 Installation instructions ....................................................................................................... 11
12 Supply connections .............................................................................................................. 12
12.1 Hose connections ............................................................................................................. 12
12.2 Electrical connections ...................................................................................................... 13
13 Starting .................................................................................................................................. 14
14 Closing down ........................................................................................................................ 15
15 Maintenance .......................................................................................................................... 15
16 Trouble shooting ................................................................................................................... 17
17 Spare parts list ...................................................................................................................... 19
18 Appendix ................................................................................................................................ 21
List of Figures
Figure 1 Flow sheet of the SS-5 and SS-5/3 .................................................................................... 7
Figure 2 Design of the conditioning and sampling system SS-5 and SS-5/3 ................................... 9
Figure 3 Electrical connections for SS-5 and SS-5/3, 115V and 230V .......................................... 13
Figure 4 Circuit diagram SS-5 and SS-5/3, 115V and 230V .......................................................... 22
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HEAD OFFICE
M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany
Telephone: 02102 / 935 – 0
Fax: 02102 / 935 – 111
E - mail: info@mc-techgroup.com
www.mc-techgroup.com
1 GENERAL INFORMATION
The product described in this operating manual has been examined before delivery and left our works
in perfect condition related to safety regulations. In order to keep this condition and to guarantee a
safe operation, it is important to heed the notes and prescriptions made in this operating manual.
Furthermore, attention must be paid to appropriate transportation, correct storage, as well as
professional installation and maintenance work.
All necessary information a skilled staff will need for appropriate use of this product are given in this
operating manual.
2 DECLARATION OF CONFORMITY
CE - Certification
The product described in this operating manual complies with the following EC directives:
EMV-Instruction
The requirements of the EC directive 2004/108/EC “Electromagnetic compatibility“ are met.
Low Voltage Directive
The requirement of the EC directive 2006/95/EC “Low Voltage Directive“ are met.
The compliance with this EC directive has been examined according to DIN EN 61010 as well as DIN
57721 for the voltage test of heating elements.
Declaration of conformity
The EU Declaration of conformity can be downloaded from the M&C homepage or directly requested
from M&C.
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3 SAFETY INSTRUCTIONS
Please take care of the following basic safety procedures when mounting, starting up or
operating this equipment:
Read this operating manual before starting up and use of the equipment. The information and
warnings given in this operating manual must be heeded.
Any work on electrical equipment is only to be carried out by trained specialists as per the regulations
currently in force.
Attention must be paid to the requirements of VDE 0100 (IEC 364) when setting high-power electrical
units with nominal voltages of up to 1000 V, together with the associated standards and stipulations.
Check the details on the type plate to ensure that the equipment is connected to the correct mains
voltage.
Protection against touching dangerously high electrical voltages:
Before opening the equipment, it must be switched off and hold no voltages. This also applies to any
external control circuits that are connected.
The device is only to be used within the permitted range of temperatures and pressures.
Check that the location is weather-protected. It should not be subject to either direct rain or moisture.
The gas conditioning systems SS-5 and SS-5/3 must not be used in hazardous areas.
Installation, maintenance, monitoring and any repairs may only be done by authorized personnel with
respect to the relevant stipulations.
4 WARRANTY
If the equipment fails, please contact M&C directly or else go via your appointed M&C dealer.
We offer a one year warranty as of the day of delivery as per our normal terms and conditions of sale
and assuming technically correct operation of the device. Consumables are hereby excluded. The
terms of the warranty cover repair at the factory at no cost or the replacement at no cost of the
equipment free ex user location. Reshipments must be sent in a sufficient and proper protective
packaging.
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DANGER!
This means that death, severe physical injuries and/or important
material damages will occur in case the respective safety
measures are not fulfilled.
WARNIN G!
This means that death, severe physical injuries and/or important
material damages may occur in case the respective safety
measures are not fulfilled.
CAUTION!
This means that minor physical injuries may occur in case the
respective safety measures are not fulfilled.
CAUT ION !
Without the warning triangle means that a material damage may
occur in case the respective safety measures are not met.
ATTE NTIO N
This means that an unintentional situation or an unintentional
status may occur in case the respective note is not respected.
NOTE!
These are important information about the product or parts of the
operating manual which require user’s attention.
SKILLED STAFF
These are persons with necessary qualification who are familiar
with installation, use and maintenance of the product.
5 USED TERMS AND SIGNAL INDICATIONS
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6 INTRODUCTION
This unit, mounted on an aluminium plate, provides a completely pre-installed sample gas conditioning
for continuous use that can be excellently integrated within gas analysis systems.
Its compact construction only takes up little space. The SS-5.. units are ready for use in a few minutes.
This makes time-consuming procurement of individual components and assembly superfluous.
7 APPLICATION
The gas conditioning and sampling system is ideally suited for both intermittent and continuous
operation.
The components of the system SS-5... are intended for "standard use." We also provide a wide range
of additional equipment and other components if special measurements are required.
Figure 1 Flow sheet of the SS-5 and SS-5/3
Gas sample probe, e.g. SP2000-H
Gas sample line, e.g. heated
Gas cooler ECP1000 or ECP3000
Fine filter FP-2T, filter element fineness 2 µm
Sample gas diaphragm pump N3KPE or N9KPE
Pre-filter PF 2
Peristaltic pump SR25.1 for continuous removal of condensate
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