M&C TechGroup SS-5-3 Operator's manual

Instruction Manual

Gas Conditioning and Sampling System PSS®

type SS-5 and SS-5/3

Gas sampling and gas conditioning technology 4-3.1-ME

2

This Operating Manual does not claim completeness and may be
subject to technical modifications.
© 04/2003 M&C TechGroup Germany GmbH. Reproduction of this
document or its content is not allowed without permission from M&C.

PSS® is a registered trade mark.

2 nd Edition: 11/06

Dear customer,

we have made up this operating manual in such a way that all necessary information about the
product can be found and understood quickly and easily.
Should you still have any question, please do not hesitate to contact M&C directly or go through your
appointed dealer. Respective contact addresses are to be found in the annexe to this operating
manual.
Please also contact our homepage www.mc-techgroup.com for further information about our
products. There, you can read or download the data sheets and operating manuals of all M&C
products as well as further information in German, English and French.

Gas sampling and gas conditioning technology 4-3.1-ME

3

List of Contents

1 General information ................................................................................................................ 4

2 Declaration of conformity ....................................................................................................... 4

3 Safety instructions .................................................................................................................. 5

4 Warranty .................................................................................................................................. 5

5 Used terms and signal indications ........................................................................................ 6

6 Introduction ............................................................................................................................. 7

7 Application .............................................................................................................................. 7

8 Technical data ......................................................................................................................... 8

9 Description .............................................................................................................................. 9

10 Receipt of goods and storage ............................................................................................. 11

11 Installation instructions ....................................................................................................... 11

12 Supply connections .............................................................................................................. 12

12.1 Hose connections ............................................................................................................. 12

12.2 Electrical connections ...................................................................................................... 13

13 Starting .................................................................................................................................. 14

14 Closing down ........................................................................................................................ 15

15 Maintenance .......................................................................................................................... 15

16 Trouble shooting ................................................................................................................... 17

17 Spare parts list ...................................................................................................................... 19

18 Appendix ................................................................................................................................ 21

List of Figures

Figure 1 Flow sheet of the SS-5 and SS-5/3 .................................................................................... 7

Figure 2 Design of the conditioning and sampling system SS-5 and SS-5/3 ................................... 9

Figure 3 Electrical connections for SS-5 and SS-5/3, 115V and 230V .......................................... 13

Figure 4 Circuit diagram SS-5 and SS-5/3, 115V and 230V .......................................................... 22

Gas sampling and gas conditioning technology 4-3.1-ME

4

HEAD OFFICE

M&C TechGroup Germany GmbH  Rehhecke 79  40885 Ratingen  Germany

Telephone: 02102 / 935 – 0
Fax: 02102 / 935 – 111
E - mail: [e-mail]

www.mc-techgroup.com

1 GENERAL INFORMATION

The product described in this operating manual has been examined before delivery and left our works
in perfect condition related to safety regulations. In order to keep this condition and to guarantee a
safe operation, it is important to heed the notes and prescriptions made in this operating manual.
Furthermore, attention must be paid to appropriate transportation, correct storage, as well as
professional installation and maintenance work.
All necessary information a skilled staff will need for appropriate use of this product are given in this
operating manual.

2 DECLARATION OF CONFORMITY

CE - Certification

The product described in this operating manual complies with the following EC directives:

EMV-Instruction

The requirements of the EC directive 2004/108/EC “Electromagnetic compatibility“ are met.

Low Voltage Directive

The requirement of the EC directive 2006/95/EC “Low Voltage Directive“ are met.
The compliance with this EC directive has been examined according to DIN EN 61010 as well as DIN
57721 for the voltage test of heating elements.

Declaration of conformity

The EU Declaration of conformity can be downloaded from the M&C homepage or directly requested
from M&C.

Gas sampling and gas conditioning technology 4-3.1-ME

5

3 SAFETY INSTRUCTIONS

Please take care of the following basic safety procedures when mounting, starting up or
operating this equipment:

Read this operating manual before starting up and use of the equipment. The information and
warnings given in this operating manual must be heeded.

Any work on electrical equipment is only to be carried out by trained specialists as per the regulations
currently in force.

Attention must be paid to the requirements of VDE 0100 (IEC 364) when setting high-power electrical
units with nominal voltages of up to 1000 V, together with the associated standards and stipulations.

Check the details on the type plate to ensure that the equipment is connected to the correct mains
voltage.

Protection against touching dangerously high electrical voltages:
Before opening the equipment, it must be switched off and hold no voltages. This also applies to any
external control circuits that are connected.

The device is only to be used within the permitted range of temperatures and pressures.
Check that the location is weather-protected. It should not be subject to either direct rain or moisture.
The gas conditioning systems SS-5 and SS-5/3 must not be used in hazardous areas.
Installation, maintenance, monitoring and any repairs may only be done by authorized personnel with

respect to the relevant stipulations.

4 WARRANTY

If the equipment fails, please contact M&C directly or else go via your appointed M&C dealer.
We offer a one year warranty as of the day of delivery as per our normal terms and conditions of sale
and assuming technically correct operation of the device. Consumables are hereby excluded. The
terms of the warranty cover repair at the factory at no cost or the replacement at no cost of the
equipment free ex user location. Reshipments must be sent in a sufficient and proper protective
packaging.

Gas sampling and gas conditioning technology 4-3.1-ME

6

DANGER!

This means that death, severe physical injuries and/or important
material damages will occur in case the respective safety
measures are not fulfilled.

WARNIN G!

This means that death, severe physical injuries and/or important
material damages may occur in case the respective safety
measures are not fulfilled.

CAUTION!

This means that minor physical injuries may occur in case the
respective safety measures are not fulfilled.

CAUT ION !

Without the warning triangle means that a material damage may

occur in case the respective safety measures are not met.

ATTE NTIO N

This means that an unintentional situation or an unintentional
status may occur in case the respective note is not respected.

NOTE!

These are important information about the product or parts of the
operating manual which require user’s attention.

SKILLED STAFF

These are persons with necessary qualification who are familiar
with installation, use and maintenance of the product.

5 USED TERMS AND SIGNAL INDICATIONS

Gas sampling and gas conditioning technology 4-3.1-ME

7















6 INTRODUCTION

This unit, mounted on an aluminium plate, provides a completely pre-installed sample gas conditioning
for continuous use that can be excellently integrated within gas analysis systems.
Its compact construction only takes up little space. The SS-5.. units are ready for use in a few minutes.
This makes time-consuming procurement of individual components and assembly superfluous.

7 APPLICATION

The gas conditioning and sampling system is ideally suited for both intermittent and continuous
operation.

The components of the system SS-5... are intended for "standard use." We also provide a wide range
of additional equipment and other components if special measurements are required.

Figure 1 Flow sheet of the SS-5 and SS-5/3

 Gas sample probe, e.g. SP2000-H
 Gas sample line, e.g. heated
 Gas cooler ECP1000 or ECP3000
 Fine filter FP-2T, filter element fineness 2 µm
 Sample gas diaphragm pump N3KPE or N9KPE
 Pre-filter PF 2
 Peristaltic pump SR25.1 for continuous removal of condensate

Gas sampling and gas conditioning technology 4-3.1-ME

8 TECHNICAL DATA

Gas Conditioning Type

SS-5

SS-5/3

Part No. version 230V 50Hz
Part No. version 115V 60Hz

03G5000

03G5000a

03G5500

03G5500a

Sample outlet dew point

range of adjustment: +2 °C … +15 °C, factory setting: +5 °C

Dew point stability

at const. conditions: < ±0,1°C

Sample inlet temperature

**max. 80°C*

optional: **max. 180°C with stainless steel bulkhead union

Sample inlet dew point

**max. +80°C

Gas flow rate

**max. 150Nl/h

**max. 350Nl/h

Ambient temperature

**+5°C up to +40°C

Storage temperature

-25°C up to +65°C

Pressure

0,7bar up to 1,4bar abs.*

Total cooling power

max. 50kJ/h

max. 90kJ/h

Number of gas inlets

1

Number of gas outlets

1*

optional: max. 4

Medium connections

tube connections 4/6 mm

Material of parts beeing in contact
with the medium

stainless steel, glass, PPH, PVC, PVDF, PTFE, Novoprene®
optional: Viton for gas sample line

Ready for operation

approx. 10 min.

Mains power supply

230V 50Hz ± 10% or 115V 60Hz ± 10%

Power consumption

max. 240VA

Option temperature controller and heated sample line:

230V max. 1620VA, 115V max. 930VA

Fuse protection

4AT, 5mmx20mm

with option temperature controller and heated sample line:

10AT, 5mmx20mm

Electrical connection

Terminals 4mm2

Case protection

IP20 (EN 60529)

Casing

portable aluminium case

Casing dimensions (H x W x D)

385mm x 515mm x 190mm

Weight

approx. 18,5kg

approx. 20,0kg

Electrical equipment standard

EN 61010

Options

Temperature controller:

range of control: 0°C-200°C
Input : PT100
230V, max. 6A Part No. 01G9055
115V, max. 6A Part No. 01G9055a

Flow meter FM40 (optionally),
max. 4

7-70 l/h air, Part No. 01G9070
15-150 l/h air, Part No. 01G9075
25-250 l/h air, Part No. 01G9080
50-500 l/h air, Part No. 01G9085

Liquid alarm

LA 1S/1.4 Part No. 01G9035

5-way-ball valve

60750 Part No. 01G9045

8

PPH=Polypropylene, PTFE=Polytetrafluoroethylene (Teflon®), PVC=Polyvinyl chloride, PVDF=Polyvinylidenfluoride

* Standard
** Maximum values in technical datas must be rated in consideration of total cooling capacity at 25 °C ambient

temperature and an outlet dew point of 5 °C.

Gas sampling and gas conditioning technology 4-3.1-ME

9 DESCRIPTION

Status contact

OUT

Cooler

EC

ON

GL18

GL25

515

385

Powe

r











1
2
3



LA1.2

TRM1.2

Option

SS-5...

Type of

cooler

max. gas flow [Nl/h]

Sample gas pump

SS-5

ECP1000

150

N 3 KPE

SS-5/3

ECP3000

350

N 9 KPE

1 = Sample gas IN
2 = Sample gas OUT
3 = Condensate OUT

(all connections DN4/6)

9

Figure 2 Design of the conditioning and sampling system SS-5 and SS-5/3

The installation of a gas cooler  and an appropriate diaphragm gas pump  will be carried out
according to the maximum flow of gas extracted (see instruction manual for individual components).
The possible combinations are listed in the following table:

The minimum amount of flow is determined by the sample gas pump (see 8.). Premature damage can
be caused to the pump membrane if less than the minimal total amount of flow is extracted as a result
of excess pressure.

All gas coolers are equipped with a Duran glass heat exchanger . Heat exchangers of PVDF or
stainless steel are also available.

The preliminary filter FP-2T (2µm filter element fineness)  installed in front of the gas measuring
pump ensures that the correct amount of solid matter is precipitated.

The sample gas pump  is turned off and on automatically by means of an excess temperature
contact on the cooler (+8°C).
The resulting condensation is continually lead off by means of the SR25.1  peristaltic pump.

A preliminary filter, PF2  has been fitted in the condensation hose in between the heat exchanger
and peristaltic pump. This prevents particles in the condensate entering the pump.

Gas sampling and gas conditioning technology 4-3.1-ME

10

The 4/6mm hose connections for the condensate and measuring leads (11) are located on the right­hand side of the case (see figure 2 and 3).

The ventilation grids located in the lid and the left-hand side of the case ensure that the equipment is
sufficiently ventilated.

Options

The gas conditioning and sampling system SS-5... consists of a maximum of 4 gas-measuring outlet
terminals. Additional flowmeters (FM 40), with needle valves, can be fitted to each of these terminals,
whereby the adjustment of the terminals is carried out in accordance with the specified volume flow
rate (see 3.). The assembly bore holes in the gas-measuring outlet terminals and the flowmeter which
are not being used are sealed-off with caps.

In order to protect additionally connected analysers against fluid irruption, and increase the
operational safety of the entire system, we recommend that a fluid alarm sensor LA 1S be installed. In
such a case, the preliminary filter FP-2T, which is delivered with all models, will be replaced with the
FP-2T-D preliminary filter by the manufacturer. The LA1.4 electronic is located on the clamp mounting
rail  in the upper part of the case. In the event of a fluid irruption, the LA electronics automatically
turns off the sample gas pump. The alarm will be raised by means of a red LED. If the equipment is
functioning properly, i.e. no alarm, a green LED will be on.

The SS-5... can also be equipped with an additional gas measuring inlet terminal (see figure 3, Article
No. 01 G 9060) in order to connect a heated sample line. The existing antikink device is only to be
used for heated sample lines in conjunction with the model "C" connection (Article No. 03 B

1012).
The heated sample line, Article No. 01 B 4035, can also be fitted in conjunction with the sample gas

probe PSP 4000.
In the event that the heated line is ordered as additional equipment, the necessary temperature

controller 701 (Article No. 01 G 9055) will be fitted to the clamp mounting rail  (figure 2) by the
manufacturer.

A 3-way ball valve (01 G 9046) or 5-way ball valve (01 G 9055) can be fitted to the inlet terminal of the
gas conditioning system in order to calibrate analyser(s) with check gas, or to switch from one sample
gas measurement to another.

Gas sampling and gas conditioning technology 4-3.1-ME

11

NOTE!

The equipment should be stored in a protected, frost-free room!

NOTE!

The equipment is to be used in a vertical position only. The
perfect functioning of the seperation and drainage procedures
will only be guaranteed if the equipment is used in a vertical
position.

The gas conditioning system should be installed in an area well
away from any heat emitting sources in order to prevent demage
caused by an accumulation of heat.

Pay attention to a non critical installation for individuals.

The compact gas conditioning system is preferably designed for
mounting in a cabinet. When the cabinet is installed outside,
ample protection against the effects of direct sunlight and
dampness must be provided. In winter, the equipment must only
be used in frost-free areas; Schutzart der Gasaufbereitung
beachten.
For mounting of the compact gas conditioning system the
supplied distance bolts (M5, 15mm) have to be used.

In order to guarantee the operational safety of the gas
conditioning system and the additionally connected analysers,
and to avoid false alarms, the gas conditioning system should
not be used at temperatures other than those specified.

It is of great importance that the analysers which have been
additionally connected be used at temperatures well above the
specified gas outlet dew point of +5°C. This prevents the gas in
the connector lines from condensing completely.

In the event of the unheated sample gas lines being connected to
the gas conditioning system on a slope, it is not necessary to

carry out a preliminary condensate removal.

10 RECEIPT OF GOODS AND STORAGE

The gas conditioning and sampling system SS-5... is a completely pre-fitted unit.

 Please take the gas conditioning system and possible special accessories carefully out of the

packaging material immediately after arrival, and compare the goods with the items listed on the
delivery note;

 Check the goods for any damage caused during delivery and, if necessary, notify your transport

insurance company without delay of any damage discovered.

11 INSTALLATION INSTRUCTIONS

Gas sampling and gas conditioning technology 4-3.1-ME

12

NOTE!

Do not mix up the hose connections: they are clearly marked.
After all the hoses have been connected, the tightness of such

leads should be checked.

NOTE!

The tightness of the connections can only be guaranteed if the
connecting hose has a straight rim (hose cutter).

WA R NIN G !

Aggressive condensate possible.
Wear protective glasses and proper protective clothing!

12 SUPPLY CONNECTIONS

12.1 HOSE CONNECTIONS

All hose connections are equipped with 4/6mm sealing ring threaded hose couplings made of
polypropylene (PP) for gas input temperatures of up to a maximum of 80°C (see 3.). If heated sample
lines are used, whereby the gas input temperatures are increased up to a maximum of 180°C,
additional bulkhead unions made of stainless steel are recommended.

Connection hoses with dimensions DN 4/6mm are utilised for all models.
The sample gas hoses, and condensation hoses, are to be assembled as follows:
 Remove the union nut from the sealing ring couplings by turning it anti-clockwise. The nut should

be removed from the thread with great care so as to ensure that the loose sealing ring in the nut is
not lost.

 Place the union nut over the connecting hose.
 Place the sealing ring over the connecting hose with the thicker bead towards the nut.
 Place the hose over the nipple on the thread.

 The union nut is to be screwed tight by hand.

The hose will no longer be able to slip off, and is now compression-proof.
The hoses are to be removed in the reverse order.

Gas sampling and gas conditioning technology 4-3.1-ME

13

WA R NIN G !

False supply voltage can demage the equipment. When
connecting the equipment, please ensure tha the supply voltage
is identical with the information provided on the model type plate !

NOTE!

For the erection of power installations with rated voltages up to
1000V, the requirements of VDE 0100 and relevant standards and
specifications must be observed!

The main circuit is equipped with a fuse corresponding to the
nominal current (over current protection); for electrical details see

technical data.

Power in PE

1

PE

Casing/PE

B2/1 (43)

7

X1/4

X1/11

X1/2

B2/L1

B1/1

3 2 4

Si 5 6

E1/X2-3

X1/3

8

9

11

10

12

E1/X2-1

Power in L

Power in N

E1/X1-1

M2/L

X2/4

M1/blue

M1/black

M1/white

M1/orange

E1/X1-2

B1/3

B1/2

B2/N

X2/PE

14

13

15

16

17

E1/X1-3

X2/2

M2/N

M2/PE

M1/PE

PE

Connection 115V

X1

with option LA

B1/24

PE

PE

Power in PE

1

PE

Casing/PE

B2/1 (43)

7

X1/4

X1/11

X1/2

B2/L1

B1/1

3 2 4

Si

5 6 E1/X2-3

X1/3

8 9 11

10

12

E1/X2-1

Power in L

Power in N

E1/X1-1

M2/L

X2/4

M1/blue

M1/black

M1/white

M1/orange

E1/X1-2

B1/3

B1/2

B2/N

X2/PE

14

13

15

16

17

E1/X1-3

X2/2

M2/N

M2/PE

M1/PE

PE

Connection 230V

X1

with option LA

B1/24

PE

PE

12.2 ELECTRICAL CONNECTIONS

The SS-5... gas conditioning system is available with either 230V/50 Hz or with 115V/60Hz (for circuit
diagram see Appendix). A 4A fuse is used on all models as fuse protection. The fuse is located on the
clamp mounting rail (see figure 2). In the event that a temperature controller is used in conjunction
with heated sample lines, the overload protection level is increased to 10A.

The electrical connection for the mains is carried out at the terminals 1, 2 and 3 of the mounting rail 
(see Fig. 2).

Figure 3 Electrical connections for SS-5 and SS-5/3, 115V and 230V

Gas sampling and gas conditioning technology 4-3.1-ME

14

WA R NIN G!

Check the temperature at the temperature controller if the
conditioning unit is run with a heated sample line!

Option temperature controller 701 for heated sample lines:

For the electrical supply and control of a heated sample line with PT-100 a 7-pin plug at the side is
available. The connection power is max. 6A, 1380W for the 230V version resp. 6A, 690W for the
115V-version.

The maximum length of the heated sample line which can be used is calculated as follows:
max. connection power [W]

L(m) = ––––––––––––––––––––––––––––––––––––
power draw of heated sample line [W/m]

13 STARTING

Before starting the gas conditioning system please pay attention to the site-oriented and process­oriented precautions.

The following steps have to be done starting up the SS-5... for the first time:

 Connect the mains cable;
 Connect the mains cable to the mains;

 In case of option temperature controller 701 adjust the required temperature at the controller:

The digital display shows the actual temperature value of the heated line after switching on the
conditioning unit. The controller is adjusted to 0 °C by factory. To change the set temperature
press key P . The display shows S and than it changes to the adjusted set temperature. Change
the value with the arrow keys. After 60 seconds the display switches automatically to the actual
value.

The gas measuring cooler will become operational after approximately 10 minutes. The excess
temperature alarm contact located in the cooler switches the sample gas pump automatically on as
soon as the temperature reaches +8°C.

Gas sampling and gas conditioning technology 4-3.1-ME

NOTE!

The following minimal gas flow rates have been determined on the
basis of the requirements of the maximum pressure on both sides
of the gas measuring pumps N3-KPE and N9-KPE:
N 3 KPE approximately 60NL/h air,
N 9 KPE approximately 200NL/h air

Premature damage can be caused to the pump membrane if less
than the minimal total amount of flow is extracted as a result of
excess pressure.

In the event that long-term measurements are carried out whereby
the gas contains a high level of dust, it is necessary to utilise a
suitable sample gas probe in order to protect the sample leads

from clogging-up.

NOTE!

The area in which the equipment is situated when not in use must

be kept free of frost at all times.

WARNING!

Aggressive condensate is possible.

Wear protective glasses and proper protective clothing!

WAR NIN G !

Dangerous voltage. It is necessary to take the equipment off the
mains before any assembly, maintenance or repair work is carried
out.

In order to do this the main switch should be turned to the

position “O” and the mains plug should be removed from the

mains plug socket!

14 CLOSING DOWN

15

There are no special regulations to be observed if the gas conditioning and sampling system is to be
closed down for a short period of time.
In the case of a long-term closing down, for example after a series of measurements has been
completed, it is recommended to backflush the gas conditioning system with ambient air or inert gas.
Under normal conditions, the equipment only needs to be backflushed for 3 to 5 minutes. Condensate
residue should also be removed from the system.

15 MAINTENANCE

Before the maintenance work is carried out, it is necessary that the specific safety procedures
pertaining to the system and operational process be observed!

The frequency of the maintenance work depends on the operational process and can therefore only
be determined in each individual case. Maintenance instructions pertaining to individual components
can be found in the instruction manual for individual components.

Gas sampling and gas conditioning technology 4-3.1-ME

16

NOTE!

In order to protect the analysers which have been additionally connected,
it is recommended that in the event of a condensation irruption the moist

filter elements be replaced.

All parts which require maintenance work are housed in the gas conditioning system in such a way so
that they are easily accessible. These are (see figure 2):

 The filter element of the preliminary filter FP-2T.

 The preliminary filter for the peristaltic pump PF2. If the condensate contains particle residue, the

preliminary filter should be replaced at regular intervals. The ‘one-way’ filter is situated in the
suction side of the pump hose (see figure 2) and can be easily replaced;

 Hoses of the Condensate pump SR25.1. These should be checked every six months and, if

necessary, replaced;

 Diaphragm of the sample gas pump N3KPE or N9KPE. These should be checked every six

months and, if necessary, replaced;

Gas sampling and gas conditioning technology 4-3.1-ME

16 TROUBLE SHOOTING

Indication

Problem

Possible Cause

Check/Solution

Upper LED on
cooler does not
come on;

Middle LED on
cooler is green;

Alarm LED on
the LA electro­nics is red (see

4);

Interruption of
gas flow;

Cooler in
operation but
gas flow
interrupted;

No voltage;

Cooler does not
function.
Cooler alarm registers
‘excess temperature’.
Cooler turns gas
measuring pump of
automatically.

Membrane pump
faulty;

Contamination of the
membrane pump;

Sample probe/hose
clogged up or lead
squashed;

Sample gas hose to
analyser clogged up or
squashed;

Optional liquid alarm
sensor:
Sensor turns
measuring pump off
automatically;

Optional flowmeter(s):
Needle valve closed.

Check supply voltage with model type plate;
OK?
Check whether the supply voltage plug is insert
correctly and if the main switch is turned in position
‘I’
OK?
Check the fine fuse on connector block  (fig. 2);
OK?

Ambient temperature too high.
OK?
Free convection in case impaired  case
temperature too high;
OK?
Cooler faulty (for check see manual ECP1000/3000,

3.1.1-ME).
OK?
Check voltage on clamps X1/11 and X1/8 ;

OK?
Remove the hoses at head of pump and check;
OK?
Clean pump if necessary;
OK?
Remove sample hose at gas inlet (see 9.);
Gas flow?
Clean contaminated lead or replace;
No gas flow?
Remove sample gas hose on analyser side and
check via hose thread if sample gas flows;
No gas flow?
Clean contaminated leads or replace;
Gas flows?

Momentary overloading of the cooler due to
excessive amount of condensate;
OK?
Check hoses for condensate removal;
OK?
Check Pre-filter  and if necessary replace;
OK?
Check hoses of the peristaltic pump (see manual
peristaltic pump SR25.1, 3-7.1-ME );
OK?
Check peristaltic pump SR25.1 (see manual
peristaltic pump SR25.1, 3-7.1-ME);
OK?
Check cooler according to instruction manual;

Adjust needle valve(s) to the desired flow.

The following table aims to point out possible operational problems and offer solutions to such
problems (not applicable during the starting procedure).

Gas sampling and gas conditioning technology 4-3.1-ME

17

18

Indication

Problem

Possible Cause

Check/Solution

Middle LED on
cooler is green;

LED of the LA
electronics is
green (see 4).

Cooler and
gas pump in
operation;
condensate in
sample gas
lead;

Pre-filter  clogged
up;

Pump hose faulty;

Peristaltic pump
SR25.1 faulty;

Unsufficient drying of
sample gas;

Optional liquid alarm
sensor:
Sensor has not turned
pump off.

Remove filter from condensate lead;
Pump delivering?
Change filter;
Pump not delivering?
Change pump hose (see manual peristaltic pump
SR25.1, 3-7.1-ME);
OK?
Check peristaltic pump (see manual peristaltic
pump SR25.1, 3-7.1-ME);

OK?
Check cooler (see manual ECP1000/3000, 3.1.1­ME);

Check the LA electronics and if necessary replace.

Gas sampling and gas conditioning technology 4-3.1-ME

19

Portable Sampling System Versions SS-5, SS-5/3

(C) consumable parts, (R) recommended spare parts, (S) spare parts

recommended quantity

SS-5... being in operation

[years]

C/R/S 1 2

3

Fine filter FP-2T:  (see Fig. 2)

90 F 0002

Filter element F-2T, PTFE, 2µm

C 6 12

20

90 F 0040

Viton O-ring, 26 for FP-

R 1 1

1

90 F 0056

PVDF filter element clamp F-P

S - -

1

90 F 0012

Filter body F-120G of glass

R 1 1

1

Fine filter FP-2T with Option LA1S:

90 F 0015

Filter body F-120G-D of glass
with GL25 condensate connection thread

R 1 1

1

90 F 0020

Union nut GL 25

R 1 1

1

90 F 0025

PTFE sealing ring GL 25-12mm Ø

R 1 1

1

Peristaltic pump SR25.1:

90 P 1007

SR25 pump hose with PVDF tube connectors
DN 4/6mm

C 1 2

4

Diaphragm pump type N3 KPE/KP18; N5 KPE/KP18

90P2100

Square cap type D3, 1/8“i for N3/N5

KPE/KP18, Material: PVDF

S - -

1

90P2120

Diaphragm type S3, for N3/N5 KPE/KP18,
Material: Viton, PTFE coated

C 1 2

3

90P2115

Sealing ring type O3, for N3/N5 KPE/KP18,
1 piece, Material: Viton (2 pc. required)

C 2 4

6

90P2110

Valve plate type V3, for N3/N5 KPE/KP18,
1 piece, Material: Viton (2 pc. required)

C 2 4

6

90P2105

Intermediate plate type Z3, for N3/N5
KPE/KP18, Material: PVDF

S - -

1

Diaphragm pump type N9 KPE/KP18

90P2200

Square cap type D9, 1/8“i for N9 KPE/KP18,
Material: PVDF

S - -

1

90P2220

Diaphragm type S9, for N9 KPE/KP18,
Material: Viton, PTFE coated

C 1 2

3

90 P 2211

Valve plate with seal for N9 KPE, 1 pc.,
material: Viton. (2 pcs./pump)

C 2 4

6

17 SPARE PARTS LIST

Wear, tear and replacement part requirements depend on specific operating conditions.
The recommended quantities are based on experience and are not binding.
For spare parts of components which are not presented in the following list please see the specific
instruction manuals or leaflets added in the appendix.

Gas sampling and gas conditioning technology 4-3.1-ME

20

Portable Sampling System Versions SS-5, SS-5/3

(C) consumable parts, (R) recommended spare parts, (S) spare parts

recommended quantity

SS-5... being in operation

[years]

C/R/S 1 2

3

90P2205

Intermediate plate type Z9, for N9 KPE/KP18,
Material: PVDF

S - -

1

Option flowmeter FM40:

90 A 0015

Flowmeter glass for FM40
range 7-70 l/h air

S - 1

1

94 F 0010

Flowmeter glass for FM40
range 15-150 l/h air

S - 1

1

94 F 0015

Flowmeter glass for FM40
range 25-250 l/h air

S - 1

1

94 F 0020

Flowmeter glass for FM40
range 50-500 l/h air

S - 1

1

90 A 0018

Viton O-ring 9 for flowmeter glass FM40

R 2 4

6

Diverse:

90 G 0006

Pre-filter PF 2  for condensate pump SR25.1

C 5 10

15

90 K 6030

Fine fuse 4A T, 5mmx20mm for SS-5...

R 5 5

5

90 G 0020

Fine fuse 10A T, 5mmx20mm for SS-5...

with option temp. controller and heated sample line

R 5 5

5

Hose and hose fittings:

05 V 3230

Bulkhead union SV-PP DN 4/6

SS-5 standard PPH = Polypropylene

R 2 2

2

05 V 3215

Bulkhead union SV-PVDF DN 4/6

SS-5 optional PVDF = Polyvinylidenfluoride

R 2 2

2

05 V 6500

Sealing ring 4/6 PP see above

R 5 10

10

05 V 6600

Sealing ring 4/6 PVDF see above

R 5 10

10

05 V 6505

Union nut M10-4/6 PP see above

R 5 10

10

05 V 6605

Union nut M10-4/6 PVDF see above

R 5 10

10

01 T 4000

Hose PVC DN 4/6 (meters)

S 3 6

9

01 T 1000

Hose Viton DN 4/6 (meters)

S 1 2

3

01 T 2000

Hose Novoprene DN 3,2/6,4 (meters)

S 1 2

3

02 B 1000

Hose PTFE DN 4/6 (meters)

S 1 2

3

10 T 1000

Hose cutter

S 1 1

1

Gas sampling and gas conditioning technology 4-3.1-ME

21

18 APPENDIX

 Circuit diagram SS-5 and SS-5/3

More product documentation is available in our Internet catalogue:

www.mc-techgroup.com

 Instruction manual electric gas cooler ECP 1000, ECP3000

Document : 3.1.1-ME

 Universal-Filters FP, FT, FPK, FS, FSS

Document : 5-1.1

 Instruction manual diaphragm pump Series N

Document : 6-1.2.1-ME

 Instruction manual peristaltic pump SR25.1, SR25.1-G,

Document : 3-7.1-ME

 Liquid alarm sensor LA1S and electronic controllers type LA1.4

Document : 5-5.1.1-ME

 Flow meter FM40

Document : 5-6.1.10

 Ball valves L/PV-1

Document : 6-2.1.1

 Temperature controller 701

Document : 2-5.1.2

Gas sampling and gas conditioning technology 4-3.1-ME

22

Figure 4 Circuit diagram SS-5 and SS-5/3, 115V and 230V

Gas sampling and gas conditioning technology 4-3.1-ME