M&C TechGroup SP3200 Datasheet

SP3200V/HEX5.1

Embracing Challenge

Gas Sample Probe Series SP®

Version SP3200V and SP3200 for sampling
from Ex-zone 2 or 22

Special Features

Approval according to ATEX, CSA and FM

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for sampling from Ex-zone 2 or 22 resp.
Class I Division 2

Approval according to ATEX, CSA and



FM for mounting in Ex-zone 2 or 22 resp.
Class I Division 2

Dierent options for test gas feeding,



back purging and shut-o

Optimum operational reliability



Universal applicability



Adaption to nearly all process condi-

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tions due to its compact and modular
design

Easy mounting and maintanance

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Small volume, fast response time

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Application

The M&C sample probes version SP3200V and
SP3200 are used for continuous extraction of
explosive gases (Ex-zone 2 or 22) from dust
loaden, high temperature and/or humid proc­esses. The probes can be mounted in Ex-zone
2 or 22. Both versions differentiate only in the
sealing material of the filter housing. Version
SP3200V has got a sealing out of FPM for
types which are heated up to max.185°C
and version SP3200 has got a sealing out of
graphite for all versions heated up to more
than 185 °C.

Description

The sample probes are designed for easy
installation, reliable operation and trouble­free maintenance. They are versatile in appli­cation and depending on the task to be per­formed, various pre-filters series V12 or V20
with integrated volume displacer, optional
with extension tubes, not included in the
scale of delivery, can be simply screwed into
the mounting flange of the basic probe. For
error control the sample gas flow rate has to
be monitored externally.

This M&C stainless steel or ceramic filter ele­ment with a large surface and high capacity
is located in the external housing. The design
offers little or no stagnant space outside
the process. The probe housing is covered
with a protection shield which is part of the
Ex-approval.

The probes are designed in such a way that
changing the filter element is possible with­out the use of tools. In this operation, neither
the sample probe tube nor the sample line
need to be removed, thus avoiding contami­nation of the clean gas path and maintaining
the integrity of the system.

The special design of the optional heat­ing of the M&C-probes version SP3200(V)
permits controlled heating of the com­plete filter housing, including the mount­ing flange. This ensures reliable operation
external to the process preventing the
temperature falling below the dew-point.

For M&C probe version SP3200(V), the heaters
version HEX5-1.08 or HEX5-2.08 are available
as option (see Data sheet 2-3.1).

Version HEX5-1.08 has got a temperature
controller integrated in the connection box
of the probe and is suitable for ambient tem­peratures up to 50°C. Version HEX 5-2.08 is
equipped with a temperature controller in a
wall mounting case to be mounted externally.
When using this combination, the probe can
be used at ambient temperatures up to 70°C
and the controller up to 50°C.

The probe can be operated with both heat­ing versions in Ex-zone 2 and 22 resp. Class I
Division 2, Groups A/B/C/D.

For calibration gas feeding or back-purging
different options are possible. For example
the option RS with mounted buffer vessel
triggered by an explosion-proof solenoid
valve is available . The back-purge pressure
has to be monitored externally and has to be
min. 1 bar higher than the process pressure.
For the pressure control while back-purging,
a corresponding special valve is mounted
in the sample gas outlet. Thus, an additional
solenoid valve to shut off the sample gas
outlet is not necessary.

The back purge inlet is shut off by a check
valve.

When sampling from Ex-zones, back
purging is only allowed with a gas suit­able for the sampling point.

Technical specications and illustrations are without
obligation, subject to modications. 10.04/11.12

M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[e-mail] • www.mc-techgroup.com • Fon [phone] • Fax [phone]

2.12

Technical Data

Gas sample probe type SP3200V (up to 185 °C) SP3200 (more than 185 °C)

Part No. 20S5705 20S5700

Weather protection shield yes

Filter housing material Stainless steel 316 / 316Ti

Sealing materials Graphite, FPM Graphite

Probe flange sealing material Graphite

Pre-filter / sample tubes optional, see data sheet 2-1.1.0.6 and 2-1.1.0.8

Sample pressure max. 0,5-6 bar

Ambient temperature -20 °C to +60 °C

Permissible process gas temperature depending on the temperature class, however max. 200°C at the probe entry

Filter chamber volume 120 cm

Filter element, porosity F-3SS150= stainless steel*, 3 micron S-2K150= ceramic**, 2 micron

Sample gas outlet connection 1x 1/4“ NPTi for max. 8mm-tube connectors

Connection gas outlet at option RS 6 mm Swagelok connector

Mounting flange DN65 PN6, FormB, SS316Ti* >DN or ANSI possible**

Weight 7 kg

Option heating type HEX5 HEX5-1.08 HEX5-2.08

Part No. 20S9650 (a) 20S9655 (a)

Mounting controller in the Ex-zone 2 and 22

Control electronic

Power supply 240V 50/60Hz or 120V 50/60Hz (a)

Electrical connection cable gland, terminal range 6-12mm, terminals max. 4mm

Marking

Power max. 800 W (240V), max. 830 W (120V)

Case protection IP65; EN60529

Operating temperature 0 - max. 230 °C

Ambient temperature 0 °C to +50 °C controller: 0 °C bis +50 °C, heater: -20 °C bis +70 °C

Low temperature alarm contact -5 °C to Tset make contact potential free with breaking capacity 250V 3A AC, 0,25A DC

3

2

II 3 G Ex nA nC nL IIC T5 to T2, II 3 D Ex tD A22 IP65 T75°C to T235°C

Class I, Division 2, Groups A/B/C/D, T5 - T2B

Option back purge unit type RS RS

Part No. 20S5560 (a)

Power supply 230V 50/60Hz 9W or 115V 50/60Hz 9W (a)

Electrical connection cable 3x1mm

Marking

II 3GD T4

2

Connection G 1/2”i at the buffer vessel

Max. back purge pressure 6 bar abs.

Volume buffer vessel 2 liters

Ambient temperature -20°C to 60°C

Option 2-way-ball valve in the probe entrance /VA

Part No. 20S9050

Operating temperature -20°C up to 185°C

Option 2/3-way-ball valve in the probe entrance /3VA

Part No. 20S9325

Backflush / Test gas connection 6mm tube

Operating temperature -20°C up to +185°C

Option pneum. drive for ball valve /VA o. /3VA MS1

Part No. 20S9055

Connection control air G1/4” i

Pressure control air 5-10 bar

Option valve for blowback or calibration gas 1/4” /R

Part No. 20S9045

Opening pressure >0,7 bar

Connection 6mm tube

Maximum blow back pressure 6 bar abs.

Maximum operating temperature +185 °C

* Standard, ** optional

2.12

M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[e-mail] • www.mc-techgroup.com • Fon [phone] • Fax [phone]

Technical specications and illustrations are without
obligation, subject to modications. 10.04/11.12

Technical Data

Gas sample probe type SP3200V (up to 185 °C) SP3200 (more than 185 °C)

Option variable calibration gas feeding /R + /CC and /CCF

Part No. 20S9045 + 20S9012

Way of test gas /R/CC = via sample gas outlet or /R/CCF = via probe filter element

Check valve /R check valve 1/4”

Opening pressure >0,7 bar

Connection 6mm tube

Maximum blow back pressure 6 bar abs.

Maximum operating temperature +185 °C

Option high performance blow back valve /BB /BBF

Part No. 20S9008 20S9006

Way of blow back gas via filter chamber via probe filter element

Check valve high performance check valve 3/8”

Opening pressure >0,7 bar

Connection 8mm tube

Maximum blow back pressure 6 bar abs.

Maximum operating temperature 185 °C

Option test gas valve / shut-off valve /C + /I

Part No. 20S9011 + 20S9009

Way of test gas via sample gas outlet with shut-off to the process

Check valve check valve 1/4”

Opening pessure >0,7 bar

Connection 6mm tube

Shut-off valve bellow-type valve with pneumatic drive

Pressure control air 3-10 bar

Connection control air 1/8” NPT i

Option second sample gas outlet /2X

Part No. 20S9015

Connection 1/4” NPT i

Option spun glass cartridge /FW

Part No. 20S9047 20S9046
Material SS316Ti, Novapress SS316Ti, Graphite

* Standard, ** Option

Combinations of options

Option No. 1 2 3 4 5 6 7a 7b 8 9

/RS /VA /3VA /MS1 /R /R/CC(/CCF) /BB /BBF /C/I /2X

/RS X X X

/VA X X X X X X X

/3VA X X X

/MS1 X X

/R X

/R/CC(CCF) X X X

/BB X X X X

/BBF X X X

/C/I X X X X X

/2X X X X X X

X = possible combinations

X = recommended combinations

10

/FW

X

X

X

Differential pressure and T90-time

∆P and T90 at flow of: 100 200 500 1000 1500 Nl/hr

∆P with new filter element F-3SS150 0,006 0,012 0,040 0,110 0,215 bar

∆P with new filter element S-2K150 0,003 0,005 0,02 0,058 0,135 bar

T90-time for SP3200 without tube 6 3,5 1 <0,5 <0,5 s

Technical specications and illustrations are without
obligation, subject to modications. 10.04/11.12

M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[e-mail] • www.mc-techgroup.com • Fon [phone] • Fax [phone]

2.12

Functional diagram of the options 1 to 9

Sample probe

Sample gas out

Standard

I-air

Option /MS1

Sample probe

Sample gas out

4

2

Option /VA

Sample probe

Sample gas out

5

1

3

6

Sample probe

Sample gas out

Option /RS back purging

I-air

Option /MS1

Sample probe

Sample gas out

Option /3VA back purging/test gas

Sample probe

Sample gas out

4

7a

8

Option /R test gas/back purging

Sample probe

Sample gas out

Option /BB back purging

Sample probe

Option /C/I test gas/shut-off valve

I-air

Sample gas out

7b

9

Sample probe

Sample probe

/CC test gas

Option

Option /CCF test gas

Sample gas out

Option

/BBF back purging

Sample gas out

Sample gas out

/2 x

Option

Possible combinations of options see table page 3.

2.12

M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[e-mail] • www.mc-techgroup.com • Fon [phone] • Fax [phone]

Technical specications and illustrations are without
obligation, subject to modications. 10.04/11.12

Dimensions

SP3200(V) with heating type HEX5-1.08

260

42 3 5147 8 10 11 1312 14 1615

SICHERUNG NICHT
UNTER SPANNUNG
HERAUSNEHMEN!

DO NOT REMOVE
FUSE WHEN
ENERGIZED!

Sicherung 1A
Fuse 1A

A1 A2

91

6

12 11

410

Dimensions in mm

SP3200(V) with heating type HEX5-2.08

350

Dimensions in mm

350

87654321

External controller for heating HEX5-2.08

Ø 6,5

SICHERUNG NICHT
UNTER SPANNUNG
HERAUSNEHMEN!

DO NOT REMOVE
FUSE WHEN
ENERGIZED!

Sicherung 1A
Fuse 1A

42 3 5

A1 A2

14

12 11

91

7 8 10 11 1312 14 1615

6

120

175

M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[e-mail] • www.mc-techgroup.com • Fon [phone] • Fax [phone]

250

225

Dimensions in mm

Technical specications and illustrations are without
obligation, subject to modications. 10.04/11.12

200

145

2.12

Options pre-filter and extension tubes

Options Version Part No.

Stainless steel pre-filter with volume displacer, length 220mm, 46mm o.d., filter porosity 2µm,temperature max. 600°C, material
SS316

Hastelloy pre-filter with volume displacer, length 220mm, 46mm o.d., filter porosity 2µm, temperature max. 900°C, material
Hastelloy-C

Stainless steel pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 2µm, temperature max. 600°C, material
SS316

Hastelloy pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 2µm, temperature max. 900°C, material
Hastelloy-C

Hastelloy pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 0,5µm,temperature max. 900°C, material
Hastelloy-C

Stainless steel pre-filter with volume displacer, length 300mm, 31mm o.d., filter porosity 2µm, temperature max. 600°C, material
SS316

Extra charge for extension of insitu stainless steel filter V20-3 or V20-4 for each 100 mm further length (from standard length

300mm to .... mm), max. 1000 mm total filter length, material: SS316.·········

Backflushable hose pre-filter with internal support tube, length: 400mm, 40mm o.D., filter porosity 15µm,temperature max.
200°C, material PTFE, SS316

Insitu ceramic filter tube in double-layer version for high blow back efficiency, with volume displacer, length 500mm, 40mm
o.d., filter porosity 1µm, temperature max. 1000°C, material ceramic, SS316, connection G3/4"

Extension tube for V20.. with internal volume displacer , length 500mm, temperature max. 600°C, material SS316 Vm500 20 S 9165

Extension tube for V20.. with internal volume displacer , length 1000mm, temperature max. 600°C, material SS316 Vm1000 20 S 9170

Extension tube for V20.. with internal volume displacer , length 1500mm, temperature max. 600°C, material SS316 Vm1500 20 S 9175

For choosing the adequate pre-lter see data sheet 2-1.1.0.8 as well

V20-0 20 S 9105

V20-0/HC 20 S 9115

V20-1 20 S 9145

V20-1/HC 20 S 9155

V20-1/HC 20 S 9156

V20-3 20 S 9300

V20-3 20 S 9310

V20-T 20 S 9315

V12-1A-1 20 S 9559

Options sample tubes

Options Version Part-No.

Length 1m, material SS316Ti, temperature max. 600 °C SP2000/SS 20 S 9065

Length 1m, with volume displacer, material SS316Ti, Temperatur max. 600 °C SP2000/SS-Vm 20 S 9067

Length 1m, material Hastelloy-C, temperature max. 900 °C SP2000/HC 20 S 9090

Length 1m, material Kanthal, temperature max. 1300 °C SP2000/KA 20 S 9080

Length 1m, material Incoloy 956, temperature max. 1200 °C SP2000/IC 20 S 9072

For choosing the adequate sample tube see data sheet 2-1.1.0.6 as well

Temperature classes (Please indicate desired temperature class with your order)

Part number T-Class ATEX Cenelec/IEC/NEC 505 T-Class FM/CSA NEC 500 Operating temperature °C Limiter °C

20S9608 T2 T2 230 235

20S9609 T2A 215 220

20S9610 T3 T2B 185 190

20S9611 T2C 175 180

20S9612 T2D 160 165

20S9613 T3 150 155

20S9614 T3A 135 140

20S9615 T4 T3C 120 125

20S9616 T4 95 100

20S9617 T5 T4A 85 90

20S9618 T5 70 75

The programming and closing of the controller is eected at works in compliance with the indications in your order.

2.12

M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[e-mail] • www.mc-techgroup.com • Fon [phone] • Fax [phone]

Technical specications and illustrations are without
obligation, subject to modications. 10.04/11.12