M&C TechGroup SP3000 Datasheet

SP3000V/RS/HEX4-135 resp. 180

Embracing Challenge

Gas Sample Probe Series SP®

Version SP3000 for sampling from zones with
explosive dust

Special Features

Approval according to ATEX for sam-

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pling from Ex-zone 20, 21 and 22

Approval according to ATEX for mount-

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ing in Ex-zone 1, 2 or 21, 22

Optimum operational reliability

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Universal applicability

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Adaption to nearly all process condi-

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tions due to its compact and modular
design

Easy mounting and maintanance

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Small volume, fast response time

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Application

The M&C sample probes version SP3000 are
used for continuous extraction of explosive
gases (Ex-zone 20, 21 and 22) from dust
loaden, high temperature and/or humid proc­esses. The probes can be mounted in Ex-zone
1, 2 or 21, 22.

Description

The sample probes are designed for easy
installation, reliable operation and trouble­free maintenance. They are versatile in appli­cation and depending on the task to be per­formed, various pre-filters series V12/V20 with
integrated volume displacer and optional
with extension tubes (see page 4 and data
sheet 2-1.1.0.8), not included in the scale
of delivery, can be simply screwed into the
mounting flange of the basic probe. These
process-internal M&C pre-filters are necessary
for a valid Ex-approval of the M&C-probes
type SP3000. For error control of the pre-filter
the sample gas flow rate has to be monitored
externally.

The probe-internal M&C stainless steel fil­ter element with a large surface and high
capacity is located in the external housing.
The design offers little or no stagnant space
outside the process. The probe housing is
covered with a protection shield which is part
of the Ex-approval.

The probes are designed in such a way that
changing the filter element is possible with­out the use of tools. In this operation, neither
the sample probe tube nor the sample line
need to be removed, thus avoiding contami­nation of the clean gas path and maintaining
the integrity of the system.

The special design of the optional heating of
the M&C-probes version SP3000 permits con­trolled heating of the complete filter housing,
including the mounting flange. This ensures
reliable operation external to the process
preventing the temperature falling below the
dew-point.

The temperature of the M&C-probes version
SP3000 is controlled by a self-regulated heat­er version HEX4-135 or HEX4-180 (see data
sheet 2-3.2) for Ex-zone 1 and 21, temperature
class T4 resp. T3 and for gas sampling from
zone 0, 1 or 2. In dependence of the ambient
temperature and the heater version, the min.
temperature in the probe is 90°C resp. 120°C,
the max. temperature is 120°C resp. 160°C.

For back-purging the M&C pre-filter, the
option RS is available with mounted buffer
vessel triggered by an explosion-proof sole­noid valve. With the mounted option for back­purging type RS, gas can be sampled from
zone 20, 21 and 22. The back-purge pressure
has to be monitored externally and has to be
min. 1 bar higher than the process pressure.
For the pressure control while back-purging
a corresponding special valve is mounted
in the sample gas outlet. Thus an additional
solenoid valve to shut off the sample gas
outlet is not necessary. The back purge inlet is
shut off by a check valve.

When sampling from Ex-zones, back
purging is only allowed with a gas suit­able for the sampling point.

Technical specications and illustrations are without
obligation, subject to modications. 10.04/11.12

M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[e-mail] • www.mc-techgroup.com • Fon [phone] • Fax [phone]

2.9

Technical Data

Gas sample probe type SP3000

Part No. 20S5500

Weather protection shield yes

Filter housing material Stainless steel 316 / 316Ti

Sealing materials Graphite

Probe flange sealing material Graphite

Pre-filter optional, for a valid Ex-approval according to ATEX the probe SP3000 has to be operated with a pre-

filter from page 4

Sample pressure max. 0,5-6 bar abs.

Ambient temperature -20 °C to +60 °C

Permissible process gas temperature depending on the temperature class, however max. 200°C at the probe entry

Filter chamber volume 120 cm

Filter element, porosity F-3SS150= stainless steel*, 3 micron S-2K150= ceramic**, 2 micron,

Sample gas outlet connection 1x 1/4“ NPTi for max. 8mm-tube connectors

Connection gas outlet at option RS 6 mm Swagelok connector

Mounting flange DN65 PN6, FormB, SS316Ti* >DN or ANSI possible**

Weight 7 kg

Marking

Marking with option RS

Option back purge unit type RS RS

Part No. 20S5560 (a)

Power supply 230V 50/60Hz 9W or 115V 50/60Hz 9W (a)

Electrical connection cable 3x1mm

Marking

Connection G1/2” at the buffer vessel

Max. back purge pressure 6 bar abs.

Volume buffer vessel 2 liters

Ambient temperature -20°C to 60°C

Option heating type HEX4 HEX4-135 HEX4-180

Part No. 20S5510 20S5520

Control self-regulating

Power supply 115V - 230V 50/60Hz

Electrical connection cable gland, terminal range 7 - 12mm, terminals max. 4mm

Marking

Power 400W

Case protection IP66; EN60529

Max. temperature 120 °C 160 °C

Min. temperature 90 °C 120 °C

Ambient temperature -20 °C to +60 °C

Low temperature alarm contact <60°C, 1 contact MC-NO, 230V 1,5A AC, 0,5ADC <100°C, 1 contact MC-NO, 230V 1,5A AC, 0,5ADC

Option 2-way-ball valve in the probe entrance /VA

Part No. 20S9050

Operating temperature -20°C up to +185°C

Option 2/3-way-ball valve in the probe entrance /3VA

Part No. 20S9325

Backflush / Test gas connection 6mm tube

Operating temperature -20°C up to +185°C

Option pneum. drive for ball valve /VA o. /3VA MS1

Part No. 20S9055

Connection control air G1/4” i

Pressure control air 5-10 bar

Temperature class T4

Option second sample gas outlet /2X

Part No. 20S9015

Connection 1/4” NPT i

* Standard, ** optional

3

II 1D/2GD -20°C ≤ Ta ≤ +60°C EXAM BVS 04 ATEX H 045X

II 1D/2GD -20°C ≤ Ta ≤ +60°C EXAM BVS 04 ATEX H 045X

2

II 2GD EEx m II 135°C

II 2G EEx em T4 / II 2D IP66 135°C EXAM

BVS 04 ATEX E 253

2

II 2G EEx em T3 / II 2D IP66 180°C EXAM

BVS 04 ATEX E 253

2.9

M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[e-mail] • www.mc-techgroup.com • Fon [phone] • Fax [phone]

Technical specications and illustrations are without
obligation, subject to modications. 10.04/11.12

Differential pressure and T90-time

∆P and T90 at flow of: 100 200 500 1000 1500 Nl/hr

∆P with new filter element F-3SS150 0,006 0,012 0,040 0,110 0,215 bar

∆P with new filter element S-2K150 0,003 0,005 0,02 0,058 0,135 bar

T90-time for SP3000 without tube 6 3,5 1 <0,5 <0,5 s

Dimensions
SP3000 basic version with option back purging type RS and heating type HEX4

40

RS

140

340

HEX4

270

360 440

Dimensions in mm

Technical specications and illustrations are without
obligation, subject to modications. 10.04/11.12

200

207

133

407

540

M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[e-mail] • www.mc-techgroup.com • Fon [phone] • Fax [phone]

2.9

Options pre-filter* and extension tubes

Optionen Version Artikel-

Nr.

Stainless steel pre-filter with volume displacer, length 220mm, 46mm o.d., filter porosity 2µm,temperature max. 600°C, material
SS316

Hastelloy pre-filter with volume displacer, length 220mm, 46mm o.d., filter porosity 2µm, temperature max. 900°C, material
Hastelloy-C

Stainless steel pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 2µm, temperature max. 600°C, material
SS316

Hastelloy pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 2µm, temperature max. 900°C, material
Hastelloy-C

Hastelloy pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 0,5µm,temperature max. 900°C, material
Hastelloy-C

Stainless steel pre-filter with volume displacer, length 300mm, 31mm o.d., filter porosity 2µm, temperature max. 600°C, material
SS316

Extra charge for extension of insitu stainless steel filter V20-3 or V20-4 for each 100 mm further length (from standard length

300mm to .... mm), max. 1000 mm total filter length, material: SS316

Backflushable hose pre-filter with internal support tube, length: 400mm, 40mm o.D., filter porosity 15µm,temperature max. 200°C,
material PTFE, SS316

Insitu ceramic filter tube in double-layer version for high blow back efficiency, with volume displacer, length 500mm, 40mm o.d.,
filter porosity 1µm, temperature max. 1000°C, material ceramic, SS316, connection G3/4"

Extension tube for V20.. with internal volume displacer , length 500mm, temperature max. 600°C, material SS316 Vm500 20 S 9165

Extension tube for V20.. with internal volume displacer , length 1000mm, temperature max. 600°C, material SS316 Vm1000 20 S 9170

Extension tube for V20.. with internal volume displacer , length 1500mm, temperature max. 600°C, material SS316 Vm1500 20 S 9175

* For a valid Ex-approval according to ATEX, only operate the probe SP3000 with one of the above listed pre-lters
For choosing the adequate pre-lter see data sheet 2-1.1.0.8 as well

V20-0 20 S 9105

V20-0/HC 20 S 9115

V20-1 20 S 9145

V20-1/HC 20 S 9155

V20-1/HC 20 S 9156

V20-3 20 S 9300

V20-3 20 S 9310

V20-T 20 S 9315

V12-1A-1 20 S 9559

Temperature classes for sampling from Ex-zone 20, 21 or 22

Type Possible Options Marking Temperature class Max. process gas temp. (°C) at

probe entry

SP3000

SP3000

SP3000 /RS, /HEX4-135

SP3000 /RS, /HEX4-180

SP3000 /RS

II 1 D / 2 GD

II 1 D / 2 GD

II 1 D / 2 GD

II 1 D / 2 GD

II 1 D / 2 GD

T6 ≤ 80 80

T5 ≤ 95 95

T4 ≤ 130 135

T3 ≤ 195 195

T2 ≤ 200 200

Max. surface temperature (°C)

2.9

M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[e-mail] • www.mc-techgroup.com • Fon [phone] • Fax [phone]

Technical specications and illustrations are without
obligation, subject to modications. 10.04/11.12