M&C TechGroup SP2500-H-C-I-BB-F Datasheet

SP2500-H/C/I/BB/F/1K190

Embracing Challenge

Gas Sample Probe Series SP®

Version SP2500-H, SP2500-H/C/I/BB, SP2500-H/C/I/BB/F

Special Features

Extractable sample tube or prelter,

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without dismounting the probe

Integrated back purge possibility with

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closing o the sample gas outlet

Optimum operational reliability

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Universal applicability

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Adaption to nearly all process condi-

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tions due to its compact and modular
design

Easy mounting

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Problem-free maintenance

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Small stagnant space

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Application

The gas sample probes M&C type SP2500...,
based on version SP2000-H (see data sheet

2.2.2), are used for continuous gas sampling
in processes with gases of high dust con­tent, high temperatures and/or high humid­ity. They make it possible to remove e.g. for
cleaning purposes the preliminary filter or
the sample tube out of the process without
dismounting the complete gas sample probe.

The probes type SP2500-H/C/I/BB and
SP2500-H/C/I/BB/F with special back purge
possibility are used in case of very high dust
content. For this purpose, they are equipped
with an additional back purge valve and a
pneumatic check valve in the sample gas
outlet.

Description

The M&C gas sample probes are designed for
easy installation, reliable operation, trouble­free maintenance and universal applicabil­ity. Depending on the application, different
sample tubes or prefilters (see data sheets
2-1.1.0.6 and 2-1.1.0.8), not included in the
scope of delivery of the probe, are screwed
into the thread (G3/4”i) of the filter housing.

The large surface ceramic filter element (also
glass fiber elements or spun glass fillings
are available) is placed in a housing with low
stagnant space outside the process.

The M&C gas sample probes are designed
so that changing a filter element does not
involve the use of tools. In this operation the
sample line does not need to be removed,
thus avoiding contamination of the clean gas
path and also maintaining the integrity of the
system.

The cleaning of the sample tube or the pre­liminary filter can be effected by extracting
the filter from the probe.

The special design of the heating element of
the SP2500... (with protective hood) permits
controlled heating of the complete filter
housing, including the mounting flange up
tp 180 °C. This ensures reliable operation
external to the process preventing the tem­perature falling

below the dew-point.

The temperature of the standard probe is
controlled by an integral compact design
capillary sensor thermostat with an excess
temperature limit switch and an alarm
function for temperature failure. The probe
SP2500-H provides the possibility to feed the
test gas /C optionally via a check valve.

Additional functions of the probe SP2500­H/C/I/BB(/F):

• Calibration gas will be injected into
the probe through a check valve /C
directly to the sample outlet. No cali­bration gas is lost into the stack.

• An isolation valve with pneumatic con­trol /I shuts off the sample outlet from the
internal filter area.

• Through a high flow rate check valve /
BB, which is fixed to the internal probe
area, blow back of the filter housing
area and the insitu probe tube will be
done.

• Through a high flow rate check valve
/BB/F, which is fixed to the filter hous­ing wall, blow back of the incorporat­ed ceramic filter will be done incl. the
filter area and the insitu probe tube.

Technical specications and illustrations are without
obligation, subject to modications. 03.03/06.06

M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[e-mail] • www.mc-techgroup.com • Fon [phone] • Fax [phone]

2.4

Technical Data

Gas Sample Probe Version SP2500-H SP2500-H/C/I/BB SP2500-H/C/I/BB/F

Part No. 20S3510 20S3520 20S3530

Integrated backflush no via filter chamber via filter element

Protective cover yes

Terminal box IP54 EN60529

Filter housing material Stainless steeel 316 / 316Ti*

Sealing materials FPM*

Probe flange sealing material Novapress

Insitu probe tube/prefilter Optional

Sample pressure max. 0,4-6 bar* abs.

Ambient temperature -20 °C to +60 °C*** /PT100, /Fe-CuNi, /Ni-CrNi** = -20°C to +80°C

Filter chamber volume 280 cm

Filter element, porosity S-2K150= Ceramic*, 2micron, /F-0, 1GF150= Glass fibre**, 0,1 micron, /FW= Spun glass**

Thermostat, Temperature adjustment 0-180°C* /PT100** /Fe-CuNi** /Ni-CrNi**

Ready for operation after 40min

Low temperature alarm contact Change-over contact Contact rating: 250V, 3A~, 0,25A= Alarm point: ∆T 30°C

Sample gas outlet connection 1x 1/4“ NPTi* tube connectors ø 6, 8 or 10 mm**

Backflush/Test gas connection 1/4“ NPTi* /C**= tube ø 8mm backflush: tube Ø 8mm, span: tube Ø 6mm

Shut off valve connection /I 1/8” NPT i

Pressure range contol air /I 3 - 10 bar

Power supply 230V 50/60 Hz, 800W /115V** = 115V 60Hz, 800W (fuse protection 10A)

Electrical connections Terminals max. 4mm2, 2x PG 13,5 cable gland

Electrical equipment standard EN 61010, EN 60519-1

Mounting flange DN65 PN6-B, SS316Ti* >DN or ANSI possible**

Weight 17kg*

* Standard
** Options
*** In case of higher ambient temperatures use option PT100 (Part No. 20S9025) or thermocouple Fe-CuNi respectively Ni-CrNi (Part No. 20S9027 resp.
20S9028) instead of the thermostate controller. Then, an additional electronic temperature controller (see data sheet 2-5.1) is necessary.

3

Differential pressure and T90-time

∆P and T90 at flow of: 100 200 500 1000 1500 Nl/hr

∆P with new filter element S-2K150/GF150 0,007 0,011 0,02 0,035 0,040 bar

T90-time for SP2500-H.. without tube 8 5,5 3 1 0,5 s

Versions and options (extract)

Executions Data s. Version Part-No.

Basic execution, heated to 0-180 °C ,with weather protection shield, material SS 316Ti 2-1.1.5 SP2500-H 20 S 3510

Basic execution, heated to 0-180 °C ,with weather protection shield, material SS 316Ti 2-1.1.5 SP2500-H/C/I/BB 20 S 3520

Basic execution, heated to 0-180 °C ,with weather protection shield, material SS 316Ti 2-1.1.5 SP2500-H/C/I/BB/F 20 S 3530

Options (Extract)

Execution with power supply 115V/60Hz /115V 20 S 9030

Execution with second outlet for sample gas 1/4" NPTi* /2x* 20 S 9015

Execution with back purge/calibration gas valve, opening pressure 0,7 bar, pipe 8 mm o.d.* /C* 20 S 9435

Execution with fiber glass filter element 0,1GF150, filter porosity 0,1 µm, sealing PTFE /GF150 20 S 9020

Execution with spec. filter housing lid and unscrewed cartridge
incl. spun glass filling, sealing FPM, Novapress

Execution with with PT00 sensor instead of the thermostat, without temp. controller /PT100 20 S 9025

Execution with thermoelement FE-CuNi ( type J ) instead of thermostat, without temp. controller /Fe-CuN 20 S 9027

Execution with thermoelement Ni-CrNi (type K) instead of thermostat, without temp. controller /Ni-CrNi 20 S 9028

Execution with second PT100 sensor /2-PT100 20 S 9026

Execution with special adapter flange size DN..PN6 or ANSI..150 lbs /DN 20 S 9004

Supporting adapter type SP2500H/SA500 to support long probe tubes and prefilters with extension tube,
including flange gasket, material 1.4571

Execution with gas pre-heater GVW1, material SS304 2-1.2.5 /GVW1 20 S 9058

Execution with connection of the gas pre-heater to valve ”BB” and to gas inlet 2-1.2.5 /GVW 20 S 9062

Execution with steam heating, without controller and valves /D 20 S 9033

* only SP2500-H

/FW 20 S 9047

/SA500 20 S 9433

2.4

M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[e-mail] • www.mc-techgroup.com • Fon [phone] • Fax [phone]

Technical specications and illustrations are without
obligation, subject to modications. 03.03/06.06