M&C TechGroup SP2020-H-C-I-BB-F Operator's manual
Operating Instructions
Gas Sample Probe Series SP®
Version SP2020-H/C/I/BB, SP2020-H/C/I/BB/F
SP2020-H220/C/I/BB and SP2020-H220/C/I/BB/F
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Contents
1 General information ................................................................................................................... 4
2 Declaration of conformity ......................................................................................................... 4
3 Safety instructions .................................................................................................................... 5
4 Warranty ..................................................................................................................................... 5
5 Used terms and signal indications .......................................................................................... 6
6 Introduction ................................................................................................................................ 7
6.1 Serial numbers ..................................................................................................................... 7
7 Technical Data ........................................................................................................................... 8
8 Applications ............................................................................................................................... 8
9 Description ................................................................................................................................. 9
9.1 Probe Structure .................................................................................................................. 10
10 Receipt of goods and storage ................................................................................................ 12
11 Preparation and Installation ................................................................................................... 12
12 Mounting ................................................................................................................................... 13
12.1 Pneumatic connexions ....................................................................................................... 14
12.2 New filter housing lid from Serial Nos. 10283 .................................................................... 15
13 Electrical connections ............................................................................................................. 16
13.1 Standard Version with Internal Capillary Tube Thermostat ................................................ 17
13.2 Version with External Temperature Control ....................................................................... 18
14 Starting ..................................................................................................................................... 18
14.1 Calibration gas feed and backflushing ............................................................................... 19
15 Maintenance ............................................................................................................................. 20
16 Switching Off ............................................................................................................................ 20
17 Spare parts list ......................................................................................................................... 21
18 Appendix .................................................................................................................................. 22
List of illustrations
Figure 1 Probe mounting with adapter flange or R2” adapter ......................................................... 13
Figure 2 Connexions SP2020-H/C/I/BB and SP2020-H/C/I/BB/F ................................................... 14
Figure 3 New filter housing lid ex serial number 10283 ................................................................... 15
Figure 4 Removing the new filter housing lid ................................................................................... 16
Figure 5 Electrical connection at the capillary tube thermostat ....................................................... 17
Figure 6 Electrical connexions at the electronic controller 70304G ................................................. 18
Figure 7 Electrical connexions for SP2020-H.. with thermostate controller ..................................... 23
Figure 8 Electrical connexions for SP2020-H.. with electronic controller 70304G ........................... 24
Figure 9 Possible filter elements ..................................................................................................... 25
Figure 10 Sample tubes and pre filter .............................................................................................. 26
Figure 11 High temperature sample tube out of aluminium oxide .................................................... 27
Figure 12 Heated sample tubes SP30.. ............................................................................................ 28
Figure 13 Solenoid valve unit 2 ........................................................................................................ 29
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This Operating Manual does not claim completeness and may be subject to technical modifications.
© 09/2009 M&C TechGroup Germany GmbH. Reproduction of this
document or its content is not allowed without permission from M&C.
SP® is a registered trade mark.
2nd Edition: 11/2011
Dear customer,
we have made up this operating manual in such a way that all necessary information about the product can be found and understood quickly and easily.
Should you still have any question, please do not hesitate to contact M&C directly or go through your
appointed dealer. Respective contact addresses are to be found in the annexe to this operating manual.
Please also contact our homepage www.mc-techgroup.com for further information about our products. There, you can read or download the data sheets and operating manuals of all M&C products
as well as further information in German, English and French.
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Head Office
M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany
Telephone: 02102 / 935 - 0
Fax: 02102 / 935 - 111
E - mail: info@mc-techgroup.com
www.mc-techgroup.com
1 GENERAL INFORMATION
The product described in this operating manual has been examined before delivery and left our works
in perfect condition related to safety regulations. In order to keep this condition and to guarantee a
safe operation, it is important to heed the notes and prescriptions made in this operating manual. Furthermore, attention must be paid to appropriate transportation, correct storage, as well as professional installation and maintenance work.
All necessary information a skilled staff will need for appropriate use of this product are given in this
operating manual.
2 DECLARATION OF CONFORMITY
CE - Certification
The product described in this operating manual complies with the following EC directives:
EMV-Instruction
The requirements of the EC directive 2004/108/EC “Electromagnetic compatibility“ are met.
Low Voltage Directive
The requirement of the EC directive 2006/95/EC “Low Voltage Directive“ are met.
The compliance with this EC directive has been examined according to DIN EN 61010.
Declaration of conformity
The EU Declaration of conformity can be downloaded from the M&C homepage or directly requested
from M&C.
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3 SAFETY INSTRUCTIONS
Please take care of the following basic safety procedures when mounting, starting up or operating this equipment:
Read this operating manual before starting up and use of the equipment. The information and warnings given in this operating manual must be heeded.
Any work on electrical equipment is only to be carried out by trained specialists as per the regulations
currently in force.
Attention must be paid to the requirements of VDE 0100 (IEC 364) when setting high-power electrical
units with nominal voltages of up to 1000 V, together with the associated standards and stipulations.
Check the details on the type plate to ensure that the equipment is connected to the correct mains
voltage.
Protection against touching dangerously high electrical voltages:
Before opening the equipment, it must be switched off and hold no voltages. This also applies to any
external control circuits that are connected.
The device is only to be used within the permitted range of temperatures and pressures.
Check that the location is weather-protected. It should not be subject to either direct rain or moisture.
The equipment must not be used in hazardous areas.
Installation, maintenance, monitoring and any repairs may only be done by authorized personnel with
respect to the relevant stipulations.
4 WARRANTY
If the equipment fails, please contact M&C directly or else go through your M&C authorised dealer.
We offer a one year warranty as of the day of delivery as per our normal terms and conditions of sale,
and assuming technically correct operation of the unit. Consumables are hereby excluded. The terms
of the warranty cover repair at the factory at no cost or the replacement at no cost of the equipment
free ex user location. Reshipments must be send in a sufficient and proper protective packaging.
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DANGER!
This means that death, severe physical injuries and/or important material damages will occur in case the respective safety measures are
not fulfilled.
WAR NIN G!
This means that death, severe physical injuries and/or important
material damages may occur in case the respective safety measures are not fulfilled.
CARE!
This means that minor physical injuries may occur in case the respective safety measures are not fulfilled.
CA R E!
Without the warning triangle means that a material damage may
occur in case the respective safety measures are not met.
AT T ENT ION !
This means that an unintentional situation or an unintentional status
may occur in case the respective note is not respected.
NOTE!
These are important information about the product or parts of the
operating manual which require user’s attention.
SKILLED STAFF
These are persons with necessary qualification who are familiar with
installation, use and maintenance of the product.
5 USED TERMS AND SIGNAL INDICATIONS
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NOTE!
Always quote the device's serial number when making enquiries and order-
ing replacement parts.
6 INTRODUCTION
M&C gas sample probes provide direct insitu ultra-fine filtration during continuous gas sampling for
analytic measurements. In this way, part of the necessary maintenance work for a system is concentrated on a single point. This filter technology has the major advantage that dust mixtures consisting of
ultra-fine and coarse dusts can be optimally retained with the least possible maintenance work.
Optimal adaptation of the sample probe to processing conditions and to measurement work is a necessary condition for a measurement system to work smoothly. Basically, the gas sample should be
kept to a necessary minimum. This is made possible thanks to optimised downstream gas processing
using M&C components. Only in this way is it possible to reduce maintenance to a minimum while
ensuring maximum availability.
6.1 SERIAL NUMBERS
The nameplates bearing the serial number are located on the side of the electrical connection box.
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7 TECHNICAL DATA
Mains supply
115V 60Hz 800W
Flange
SS316Ti, 3” 150 lbs
Electrical connection
terminals; max 4mm², 2x PG13,5 cable gland
Protective type
IP54 (EN 60529)*
Ambient temperature
thermostat:
-20°C to 60°C
PT100, thermocouple:
-20°C to 80°C
Operating temperature
SP2020-H... : 0-180°C
SP2020-H220... : 0-220°C
Ready for operation
after 2 hours
Temperature status alarm point
30°C to T
Set
*
Alarm contact rating
250V 3A AC, 0,25A DC
Connection sample outlet
1/4"-NPT i., for max. 10mm tube connectors
Connection backflush
tube fitting 3/8” o.d.
Connection calibration gas
tube fitting ¼” o.d.
Filter chamber volume
120 ml
Sample pressure
0,4 to 6 bar abs.
Material of sample conducting parts
SS316Ti, Viton*
alternative = SS316Ti, PTFE
Differential pressure and T90-time at different flow rates:
P and T90 at flow of
100
200
500
1000
1500
Nl/hr
P with new filter element
S-2K 150 or F-0,1GF150:
0,007
0,011
0,020
0,035
0,04
bar
T90-time without sample tube/pre filter:
6,0
3,5
1,0
<0,5
<0,5
sec.
8
* = Standard
8 APPLICATIONS
The SP2020... gas sample probes are used for continuous extraction of gases from dust loaded,
high-temperature or humid processes.
A host of different variations in sampling technology as well as some built-in accessories offer a wide
range of possible applications for nearly all problems encountered in taking gas samples from processes with high dust content where an effective backflush is necessary. Sampling from processes up
to a maximum of 1900°C are possible with this probe.
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Filter element type S-2K-150*
2 micron
ceramic
Filter element type S-3G-150
3 micron
glass
Filter element type S-3SS-150
3 micron
stainless steel 316
Filter element type S-0,1GF-150
0,1 micron
glass fibre
Viton*
Standard
max. 180°C
PTFE
type /7aT
max. 180°C
Electrical heating and adjustment with internal capillary tube thermostat*
type /H(220)*
Electrical heating and adjustment with external electronic controller
type /PT100
Electrical heating and adjustment with external electronic controller
type /Fe-CuNi
9 DESCRIPTION
The sample probes are designed for easy installation, reliable and flexible operation and trouble-free
maintenance.
Filter elements can be changed without the need for tools and without disconnecting the sample line,
the filter chamber can be cleaned easily, the probe tube can be cleaned without removing the probe:
these are just a few of the many advantages offered by this probe.
The filter element, which has a large surface, is located in a stainless steel filter housing.
The following filter elements are available:
The following sealing materials are used:
The following types of filter heating and adjustment are possible:
*Standard
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