M&C TechGroup SP2000H320-DIL Datasheet

SP2000-H/DIL

Embracing Challenge

Gas Sample Probe Series SP®

Version SP2000H/DIL... and SP2000H320/DIL...
Gas Sample Dilution Probe

Special Features

Based on probe SP2000H/....

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Electrically heated up to 180 °C or 320 °C

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External critical orice is heated

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Including a dilution gas pre heater

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No dew point problems

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Dilution ratios from 10:1 up to 500:1

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With check gas connection

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Independent of the process temperature

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Easy operation and maintenance

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Application

The non-heated or electrically heated M&C
dilution unit DIL-1/H is used in analysis tech­nique to dilute the sample gas or compo­nents in the sample for example in case of
toxic gases, moisture measurement or emis­sion measurement.

The M&C dilution unit is based on the func­tional dilution technique which is proved
since years in the M&C gas sample probe
SP2000-H/DIL.

Description

The M&C dilution units DIL-... are mounted on
a plate for wall mounting. The version DIL-1 is
not heated and works at ambient tempera­ture. The version DIL-1/H is electrically heated
up to 180°C . It is additionally equipped with
a lagged cover (version for 320°C on request).

A capillary thermostat controlls the
temperature, adjustable from 0-180°C.
A high temperature limiter and a low tem­perature alarm is included.

The connection of the heated lines is
made without cold bridges in the heated
part. Before the dilution gas enters the
dilution unit, it is heated up to operat­ing temperature via a gas pre-heater. In
order to protect the dilution part against
contaminations, internal protective fil­ters are installed for the sample gas and
the dilution gas stream. Calibration gas can be
feeded via the integrated connection.

A precision pressure controller with pressure
gauge is used for adjustment of the necessary
admission pressure of the dilution gas. Via a
vacuum pressure gauge, the function of the
dilution injector is controlled.

Both, pressure controller and pressure gauges
have to be ordered separately. Two versions
are available: Set -A (-A1) is mounted directly
on the mounting plate and control panel type

-S (-S1) is suitable for external 19» rack mount­ing. A shut off valve and a flowmeter for
adjustment of the calibration gas are included
in the version -S (-S1).

The dilution unit can realize dilution ratios
of 10:1 to 500:1. In case of high dilution
ratios, a respective small quantity of gas
is sampled from the process. Optionally
a bypass injector -B (Option I) is available
integrated right in front of the dilution unit
in order to shorten the response time in case
of operation with atmospheric pressure or
low pressure. In case of option I, an additional
pressure controller is included in both mount­ing versions.

The construction of the dilution unit guaran­tees easy maintenance and operation inde­pendent from process temperatures.

Technical specications and illustrations are without
obligation, subject to modications. 08.99/06.06

M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[e-mail] • www.mc-techgroup.com • Fon [phone] • Fax [phone]

5.1

132 (3HE)

19" (84TE)

SP2000H/DIL...

-S1

-S

-S

-0,2

0,0

-0,8

-1,0

-0,6

-0,4

Open

Test gasInjector-Underpressure

Open

Dilution gas

5,0

6,0

4,0

0,0

1,0

2,0

3,0

Bypass-Injector

5,0

0,0

6,0

2,0

4,0

1,0

3,0

-S

-S1

Bypass gas

measuring
point

PI

0-6 bar

15-150Nl/h

-1..0 bar

0-6 bar

FI

PI PI

Underpressure

Test gas Dilution gas / Bypass gas

Dilution gas

Dimensions

Pressure regulator

-A

-A1-A1

-A

-1...0 bar

measuring point

SP2000H/DIL...

0-6bar

PI

Dilution gas

0-6bar

PI

PI

Underpressure

Bypass Dilution gas

Vacuum pressure

-1...0 bar

2)1)

(ANSI 3" 150lbs) (a)

Ball value -VA

DN65 PN6

Optional,

alarm contact

Temperature

(115V, 60Hz) (a)

230V, 50Hz

Power in

Dilution gas in

Test gas in

Vacuum pressure gauge

-1...0 bar

Sample gas out 3)

To >+30 C

0-180 C

Tu <-30 C

Tsoll

1 673'542

LNL

98

2-1.5.1

see leaflet

Gas sample dilution probe version SP2000H/DIL-VA

1) Calibration gas valve

2) Position of bypass connection

3) Tube ø 8 mm, (5/16“) use at injector I tube connector 8 mm (5/16“) and at II 8-12 mm (5/16-1/2“)

Option -A / -A1 pressure control set

Option -S / -S1 external control panel

Gas connections
dilution gas, test gas, pressure control, bypass gas: ø 6 mm or on request 1/4“ (a)
sample gas out: ø 8 or 12 mm or on request ø 5/16“ or 1/2“ (a)

Dimensions in mm

5.1

M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[e-mail] • www.mc-techgroup.com • Fon [phone] • Fax [phone]

Technical specications and illustrations are without
obligation, subject to modications. 08.99/06.06

Dilution gas

measuring point

sample gas out

Underpressure

180° C

Test gas

Underpressure
measuring point

Test gas

320°C

Dilution gas

sample gas out

not present
with type *

-B

-BR

Bypass gas in

*

Sample gas Dilution gas

Underpressure
measuring point

180°C

Sample gas out

Underpressure
measuring point

Sample gas

180°C

Dilution gas

Sample gas out

Bypassgas out

Function Diagrams

SP2000H/DIL

SP2000H320/DIL

SP2000H/DIL-VA

Test gas Dilution gas

180° C

Underpressure
measuring point

Sample gas out

SP2000H/DIL-B* -BR*
SP2000H/DIL-VA-B

SP2000H/DIL-VA-BV

Technical Data

Series SP

Insitu sample tubes and pre filters optional on request see leaflet 2-1.1a; 2-1.5.1; 2-1.6.1; 2-1.9.5

Dilution rates with the critical orifices ”a“ - ”g“

Sample flow rate depending on the critical orifices ”a“ - ”g“ a = 1,4 b = 2,7 c = 5,5 d = 11 e = 19* f = 28 g = 55 l/hr

Possibility to adapt the dillution factror with dillution gas pressure-adjustment -5% to +30%

Dillution gas flow rate with injector version I or II I: 480 - 600Nl/hr, optional for higher dilution rates II: 1800-3000 Nl/hr

Dilution gas pressure on inlet of pressure controller min. 4,5 bar g, max. 16 bar g

Bypass injector /B: gas pressure-gas flow rate-sample gas flow rate at approx. 2 bar g - injector gas approx. 300 l/hr - sample gas approx. 150 l/hr

Process pressure 0,9 up to 2 bar abs.

Fault caused by process temperature variations operation independent from process temperature

Fault caused by process under- or overpressure no fault as long as the differential pressure ∆P at the dilution unit is >0,5 bar g and test gas

Fault caused by atmospheric pressure variations <1% with a variation of 50 mbar

Materials in contact with the sample gas stainless steel 316 / 316Ti, quartz glass, FPM, graphite

Weight approx. 20 kg

*Standard, others to be indicated along with order, intermediate values possible. 1) approx. at 3 bar dilution gas behind pressure controller. 2) -5% not possible for orice „g“. 3) with injec­tor version I. Further technical data see leaet SP2000, 2-1.1a.

®

3)

Version gas sample dilution probe SP2000H/DIL ...

a = 500 b = 200 c = 100 d = 50 e = 30* f = 20 g = 10 : 1

1)

2)

is given to the probe under process conditions

Part No. Type M&C gas sample dilution probe SP2000H/DIL .... with orifice ”e“ for dillution ratio 30 : 1 standard

20 S 4002 SP2000H/DIL dilution probe 180 °C without ball valve upstream of the filter element

20 S 4102 SP2000H320/DIL dilution probe 320 °C without ball valve upstream of the filter element

20 S 4005 SP2000H/DIL-VA dilution probe 180 °C with heated manual operated ball valve upstream of the filter element

20 S 4022 SP2000H/DIL-B dilution probe SP2000H/DIL with bypass injector and bypass gas to the vent

20 S 4024 SP2000H/DIL-BR dilution probe SP2000H/DIL with bypass injector and bypass recirculation

20 S 4026 SP2000H/DIL-VA-B dilution probe SP2000H/DIL-VA with bypass injector and bypass gas to vent

20 S 4030 SP2000H/DIL-VA-BV dilution probe SP2000H/DIL-VA with bypass-needle valve and bypass gas to vent

20 S 4200 SP2000H/DIL-A option: 1 pressure controller, 2 gauges, mounting set incl. connector set for dilution probe

20 S 4210 SP2000H/DIL-A1 option: 2 pressure controllers, 3 gauges, mounting set incl. connector set for dilution probe with bypass

20 S 4250 SP2000H/DIL-S option: control panel with 1 pressure controller, 2 gauges, flowmeter, 2 ball valves

20 S 4260 SP2000H/DIL-S1 option: control panel with 2 pressure controllers, 3 gauges, flowmeter, 2 ball valves

Please set an (a) after the part no. for dilution probe with power 115V 60Hz, mounting ange ANSI 3" 150lbs or for connectors with inches dimensions.
Part no. 20 S 4300 : compl. set critical orice a-g , injector orice II , orice seals
control panel -S, -S1 incl. wall mounting housing optional available: -S-G, -S1-G.

Other versions on request.

Technical specications and illustrations are without
obligation, subject to modications. 08.99/06.06

M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[e-mail] • www.mc-techgroup.com • Fon [phone] • Fax [phone]

5.1