M&C TechGroup PSP4000-H-C-T Operator's manual
Operating Instructions
Electrically-heated and portable gas sample probes
Series PSP4000-H, PSP4000-H/C, PSP4000-H/C/T
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2
This Operating Manual does not claim completeness and may be
subject to technical modifications.
© 03/1996 M&C TechGroup Germany GmbH. Reproduction of this
document or its content is not allowed without permission from M&C.
SP® is a registered trade mark.
2nd Edition: 03/2007
Dear customer,
we have made up this operating manual in such a way that all necessary information about the
product can be found and understood quickly and easily.
Should you still have any question, please do not hesitate to contact M&C directly or go through your
appointed dealer. Respective contact addresses are to be found in the annexe to this operating
manual.
Please also contact our homepage www.mc-techgroup.com for further information about our
products. There, you can read or download the data sheets and operating manuals of all M&C
products as well as further information in German, English and French.
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Contents
1 General information ....................................................................................................................... 4
2 Declaration of conformity ............................................................................................................. 4
3 Safety instructions ........................................................................................................................ 5
4 Warranty ......................................................................................................................................... 5
5 Used terms and signal indications .............................................................................................. 6
6 Introduction .................................................................................................................................... 7
7 Serial numbers ............................................................................................................................... 7
8 Power supply ................................................................................................................................. 7
9 Technical Data ............................................................................................................................... 8
9.1 Options ..................................................................................................................................... 9
10 Applications ................................................................................................................................. 10
11 Description ................................................................................................................................... 10
12 Receipt of goods .......................................................................................................................... 11
13 Preparation and installation ....................................................................................................... 11
14 Supply connections ..................................................................................................................... 12
14.1 Connecting the heated sample line ........................................................................................ 12
14.2 Electrical connection .............................................................................................................. 13
14.3 Calibration-gas discharge ....................................................................................................... 13
14.4 Temperature measurement .................................................................................................... 14
15 Starting ......................................................................................................................................... 14
16 Maintenance ................................................................................................................................. 15
16.1 Changing the filter element .................................................................................................... 15
17 Switching off ................................................................................................................................ 15
18 Spare parts list ............................................................................................................................. 16
19 Appendix ...................................................................................................................................... 17
List of illustrations
Figure 1 Connection of the heated sample line ................................................................................. 12
Figure 2 Sample facilities .................................................................................................................. 18
Figure 3 Wiring plan .......................................................................................................................... 19
Figure 4 Basic version ....................................................................................................................... 20
Figure 5 Carrying case to transport sample probe ............................................................................ 21
Figure 6 Filter unit and connection of the heated sample line ........................................................... 22
Figure 7 High temperature sample tube aluminium oxide ................................................................. 23
Figure 8 Electrically heated sample tube SP34-H ............................................................................. 24
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Head Office
M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany
Telephone: 02102 / 935 - 0
Fax: 02102 / 935 - 111
E - mail: info@mc-techgroup.com
www.mc-techgroup.com
1 GENERAL INFORMATION
The product described in this operating manual has been examined before delivery and left our works
in perfect condition related to safety regulations. In order to keep this condition and to guarantee a
safe operation, it is important to heed the notes and prescriptions made in this operating manual.
Furthermore, attention must be paid to appropriate transportation, correct storage, as well as
professional installation and maintenance work.
All necessary information a skilled staff will need for appropriate use of this product are given in this
operating manual.
2 DECLARATION OF CONFORMITY
CE - Certification
The product described in this operating manual complies with the following EC directives:
EMV-Instruction
The requirements of the EC directive 2004/108/EC “Electromagnetic compatibility“ are met.
Low Voltage Directive
The requirement of the EC directive 2006/95/EC “Low Voltage Directive“ are met.
The compliance with this EC directive has been examined according to DIN EN 61010.
Declaration of conformity
The EU Declaration of conformity can be downloaded from the M&C homepage or directly requested
from M&C.
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3 SAFETY INSTRUCTIONS
Please take care of the following basic safety procedures when mounting, starting up or
operating this equipment:
Read this operating manual before starting up and use of the equipment. The information and
warnings given in this operating manual must be heeded.
Any work on electrical equipment is only to be carried out by trained specialists as per the regulations
currently in force.
Attention must be paid to the requirements of VDE 0100 (IEC 364) when setting high-power electrical
units with nominal voltages of up to 1000 V, together with the associated standards and stipulations.
Check the details on the type plate to ensure that the equipment is connected to the correct mains
voltage.
Protection against touching dangerously high electrical voltages:
Before opening the equipment, it must be switched off and hold no voltages. This also applies to any
external control circuits that are connected.
The device is only to be used within the permitted range of temperatures and pressures.
Check that the location is weather-protected. It should not be subject to either direct rain or moisture.
The device must not be used in hazardous areas.
Installation, maintenance, monitoring and any repairs may only be done by authorized personnel with
respect to the relevant stipulations.
4 WARRANTY
If the equipment fails, please contact M&C directly or else go through your M&C authorised dealer.
We offer a one year warranty as of the day of delivery as per our normal terms and conditions of sale,
and assuming technically correct operation of the unit. Consumables are hereby excluded. The terms
of the warranty cover repair at the factory at no cost or the replacement at no cost of the equipment
free ex user location. Reshipments must be send in a sufficient and proper protective packaging.
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DANGER!
This means that death, severe physical injuries and/or important
material damages will occur in case the respective safety measures
are not fulfilled.
W ARN IN G !
This means that death, severe physical injuries and/or important
material damages may occur in case the respective safety
measures are not fulfilled.
CARE!
This means that minor physical injuries may occur in case the
respective safety measures are not fulfilled.
CAR E!
Without the warning triangle means that a material damage may
occur in case the respective safety measures are not met.
ATT ENT ION !
This means that an unintentional situation or an unintentional status
may occur in case the respective note is not respected.
NOTE!
These are important information about the product or parts of the
operating manual which require user’s attention.
SKILLED STAFF
These are persons with necessary qualification who are familiar with
installation, use and maintenance of the product.
5 USED TERMS AND SIGNAL INDICATIONS
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6 INTRODUCTION
M&C gas sample probes provide direct insitu ultra-fine filtration during continuous gas sampling for
analytic measurements. In this way, part of the necessary maintenance work for a system is
concentrated on a single point. This filter technology has the major advantage that dust mixtures
consisting of ultra-fine and coarse dusts can be optimally retained with the least possible maintenance
work.
Optimal adaptation of the sample probe to processing conditions and to measurement work is a
necessary condition for a measurement system to work smoothly. Basically, the gas sample should be
kept to a necessary minimum. This is made possible thanks to optimised downstream gas processing
using M&C components. Only in this way is it possible to reduce maintenance to a minimum while
ensuring maximum availability.
7 SERIAL NUMBERS
The nameplates bearing the serial number are located on the side of the electrical connection box.
Always quote the device's serial number when making enquiries and ordering replacement parts.
8 POWER SUPPLY
Depending on the version, the probe is operated with 115 or 230 V AC. Precise details can be found
on the device's nameplate.
Gas sampling and gas conditioning technology 2-2.1-ME
9 TECHNICAL DATA
Probe series SP®
portable version
PSP4000
PSP4000-H
PSP4000-H / C
PSP4000-H /C /T
Part No. 230V
40S1000
40S1005
40S1015
Part No. 115V
40S1000a
40S1005a
40S1015a
Sample temperature
max. 600 °C *standard
Sample pressure
max. 1 bar
Ambient temperature
-20 °C to +60 °C
Filtration chamber
volume
40 cm
3
Filter element
S-2K ceramic, 2 μm
Probe temperature
Adjustable between 100-180 °C, pre-set at works to 180°C
Ready for operation
After approximately 30 minutes
Gas inlet
Basic connection G 3/8"i, probe tube or adapters optional
Gas outlet
1/8" NPT + tube connector ø 6 mm (optional ø 8 mm)
and pipe clamp for attachment of heated sample line
Power supply
220-240V 50/60Hz, 200 W or 115V 60Hz
Electrical connection
Plug and socket connector 7 pin with 4 meter connection cable
Electrical equipment
standard
EN 61010, EN 60519-1
System of protection
IP40, EN 60529
Material
Stainless steel 316Ti, ceramic, FPM
Weight
3 kg
Calibration gas
connection for
SS-tube/Plastic
hose ø 6 mm
no
yes
yes
Temperature
measurement with
Thermocouple sensor
FeCuNi, length 600 mm
with 4 m connection
cable and standard plug.
no
no
yes
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