M&C TechGroup N9 KP18 Operator's manual
Instruction Manual
Diaphragm Pump series N
Version N3 KPE, N3 KP18
N5 KPE, N5 KP18
N9 KPE, N9 KP18
Gas sampling and conditioning technology 6-1.2.1ME
2
List of Contents
1 General information ............................................................................................................... 4
2 Declaration of conformity ...................................................................................................... 4
3 Safety instructions ................................................................................................................. 5
4 Warranty .................................................................................................................................. 5
5 Used terms and signal indications ....................................................................................... 6
6 Introduction ............................................................................................................................. 7
7 Application .............................................................................................................................. 7
7.1 Ambient conditions ................................................................................................................ 7
7.2 Safety instructions ................................................................................................................. 8
8 Technical data ......................................................................................................................... 9
9 Receipt of goods and storage ............................................................................................... 9
10 Installation instructions ......................................................................................................... 9
10.1 Mechanical installation ........................................................................................................ 10
10.2 Electrical installation ............................................................................................................ 12
10.3 Pneumatic............................................................................................................................ 13
11 Supply line connections ...................................................................................................... 13
11.1 Hose-/Tube connections ..................................................................................................... 13
12 Starting .................................................................................................................................. 14
13 Closing down ........................................................................................................................ 14
14 Maintenance .......................................................................................................................... 14
14.1 Removing the pump head type N 3/5/9 KPE/KP18 ............................................................. 15
14.2 Changing the diaphragm type N 3/5/9 KPE/KP18 ............................................................... 16
14.3 Changing the valve plates type N 3/5/9 KPE/KP18 ............................................................. 16
14.4 Refitting the pump heads type N 3/5/9 KPE/KP18 .............................................................. 16
14.5 Cleaning .............................................................................................................................. 16
15 Trouble shooting .................................................................................................................. 18
16 Spare parts list ...................................................................................................................... 19
17 Appendix ............................................................................................................................... 20
List of Figures
Figure 1 Dimensions (mm) N3/5 KPE........................................................................................... 10
Figure 2 Dimensions (mm) N9 KPE.............................................................................................. 10
Figure 3 Dimensions (mm) N3/5 KP18 .......................................................................................... 11
Figure 4 Dimensions (mm) N9 KP18 ............................................................................................. 11
Figure 5 Electrical connections ...................................................................................................... 12
Figure 6 Sectional drawing N3/5 KPE ........................................................................................... 15
Figure 7 Sectional drawing N9 PE ................................................................................................. 15
Figure 8 Pump capacity N3/5 KPE/KP18 ...................................................................................... 21
Figure 10 Pump capacity N9 KPE/KP18 .......................................................................................... 21
Gas sampling and conditioning technology 6-1.2.1ME
3
This Operating Manual does not claim completeness and may be
subject to technical modifications.
© 06/2002 M&C TechGroup Germany GmbH. Reproduction of this
document or its content is not allowed without permission from M&C.
6th edition: 03/2011
Dear customer,
we have made up this operating manual in such a way that all necessary information about the product can be found and understood quickly and easily.
Should you still have any question, please do not hesitate to contact M&C directly or go through your
appointed dealer. Respective contact addresses are to be found in the annexe to this operating manual.
Please also contact our homepage www.mc-techgroup.com for further information about our products. There, you can read or download the data sheets and operating manuals of all M&C products as
well as further information in German, English and French.
Gas sampling and conditioning technology 6-1.2.1ME
4
Head Office
M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany
Telephone: 02102 / 935 - 0
Fax: 02102 / 935 - 111
E - mail: info@mc-techgroup.com
www.mc-techgroup.com
1 GENERAL INFORMATION
The product described in this operating manual has been examined before delivery and left our works
in perfect condition related to safety regulations. In order to keep this condition and to guarantee a
safe operation, it is important to heed the notes and prescriptions made in this operating manual.
Furthermore, attention must be paid to appropriate transportation, correct storage, as well as professional installation and maintenance work.
All necessary information a skilled staff will need for appropriate use of this product are given in this
operating manual.
2 DECLARATION OF CONFORMITY
CE - Certification
The product described in this operating manual complies with the following EC directives:
EMV-Instruction
The requirements of the EC directive 2004/108/EC “Electromagnetic compatibility“ are met.
Low Voltage Directive
The requirement of the EC directive 2006/95/EC “Low Voltage Directive“ are met.
The compliance with this EC directive has been examined according to DIN EN 61010.
Declaration of conformity
The EU Declaration of conformity can be downloaded from the M&C homepage or directly requested
from M&C.
Gas sampling and conditioning technology 6-1.2.1ME
5
3 SAFETY INSTRUCTIONS
Please take care of the following basic safety procedures when mounting, starting up or operating this equipment:
Read this operating manual before starting up and use of the equipment. The information and warnings given in this operating manual must be heeded.
Any work on electrical equipment is only to be carried out by trained specialists as per the regulations
currently in force.
Attention must be paid to the requirements of VDE 0100 (IEC 364) when setting high-power electrical
units with nominal voltages of up to 1000 V, together with the associated standards and stipulations.
Check the details on the type plate to ensure that the equipment is connected to the correct mains
voltage.
Protection against touching dangerously high electrical voltages:
Before opening the equipment, it must be switched off and hold no voltages. This also applies to any
external control circuits that are connected.
The device is only to be used within the permitted range of temperatures and pressures.
Check that the location is weather-protected. It should not be subject to either direct rain or moisture.
The pumps type N3/5/9.. must not be used in hazardous areas.
Installation, maintenance, monitoring and any repairs may only be done by authorized personnel with
respect to the relevant stipulations.
4 WARRANTY
If the equipment fails, please contact M&C directly or else go through your M&C authorised dealer.
We offer a one year warranty as of the day of delivery as per our normal terms and conditions of sale,
and assuming technically correct operation of the unit. Consumables are hereby excluded. The terms
of the warranty cover repair at the factory at no cost or the replacement at no cost of the equipment
free ex user location. Reshipments must be send in a sufficient and proper protective packaging.
Gas sampling and conditioning technology 6-1.2.1ME
6
DANGER!
This means that death, severe physical injuries and/or important
material damages will occur in case the respective safety measures
are not fulfilled.
W AR NIN G!
This means that death, severe physical injuries and/or important
material damages may occur in case the respective safety measures are not fulfilled.
CARE!
This means that minor physical injuries may occur in case the
respective safety measures are not fulfilled.
CARE!
Without the warning triangle means that a material damage may
occur in case the respective safety measures are not met.
ATT ENT IO N!
This means that an unintentional situation or an unintentional status
may occur in case the respective note is not respected.
NOTE!
These are important information about the product or parts of the
operating manual which require user’s attention.
SKILLED STAFF
These are persons with necessary qualification who are familiar with
installation, use and maintenance of the product.
5 USED TERMS AND SIGNAL INDICATIONS
Gas sampling and conditioning technology 6-1.2.1ME
7
Partnumber
Type
Material
Pump head
Diaphragm
Valve
Sealing
02P3351
N 3 KPE
PVDF
PTFE-beschichtet
Viton
Viton
02P3006
N 3 KP18
02P3355
N 5 KPE
02P3007
N 5 KP18
02P3360
N 9 KPE
02P3008
N 9 KP18
NOTE!
The diaphragm pumps series N 3/5/9 are not applicable for sampling liquids.
Before use please check the compatibility of the material (see table
1).
WA RNI NG !
The pumps series N 3/5/9 are not allowed to be used in hazardous
areas.
6 INTRODUCTION
The compact diaphragm pumps type N3/5/9 are suitable for sampling air, gases and vapours in a
temperature range between + 5 °C and + 40 °C. The construction and the pump capacity are adapted
to the requirements of the gas analysis technique.
7 APPLICATION
The sampling evacuation and compression of the diaphragm sample pump series N3/5/9 is 100% oilfree. The operation is gas-tight and maintenance-free.
The noise level of the pump without housing is less than 55 dB(A).(pneumatically connected).
Material abbreviations according to ISO 1629 and 1043.1
Table 1 Pump materials
7.1 AMBIENT CONDITIONS
When the pump is operating the following ambient conditions must be maintained:
Ambient temperature during operating: + 5°C .... + 40°C.
The pump must be protected from the effects of dust and water.
During operating an adequate supply of air for cooling must be provided.
Gas sampling and conditioning technology 6-1.2.1ME
Loading...