M&C TechGroup MP47-D Operator's manual
Operating Manual
Diaphragm-sample pump series MP
®
Version MP47, MP47/R, MP47-Z, MP47-Z/R, MP47/D
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List of content
1 General information ................................................................................................................ 4
2 Declaration of conformity ....................................................................................................... 4
3 Safety instructions .................................................................................................................. 5
4 Warranty ................................................................................................................................... 5
5 Used terms and signal indications ........................................................................................ 6
6 Introduction .............................................................................................................................. 7
7 Description ............................................................................................................................... 7
8 Ambient conditions ................................................................................................................. 8
8.1 Safety ..................................................................................................................................... 8
9 Technical data .......................................................................................................................... 9
10 Version MP47/R and MP47-Z/R with integrated needle valve type .../R for flow .................
adjustment ............................................................................................................................. 10
11 Version MP47 .../D with a double diaphragm safety system/ diaphragm ............................
breakage monitoring system ................................................................................................ 11
11.1 Application ........................................................................................................................ 11
11.2 Description ....................................................................................................................... 11
12 Flow sensor LPH 125-1-A-SPST incl. connection set MP47 .../D mounted on ....................
pump MP47 .../D ................................................................................................ ..................... 12
13 Receipt of goods and storage .............................................................................................. 12
14 Installation instructions ........................................................................................................ 13
14.1 Mechanical ....................................................................................................................... 13
14.2 Electrical ........................................................................................................................... 14
14.3 Pneumatic ........................................................................................................................ 15
15 Supply line connections ....................................................................................................... 16
15.1 Hose-/tube connections .................................................................................................... 16
16 Start up ................................................................................................................................... 16
17 Closing down ......................................................................................................................... 17
18 Maintenance ........................................................................................................................... 17
18.1 Exchange of the diaphragm ............................................................................................. 18
18.2 Exchange of the valve plates ........................................................................................... 19
18.3 Cleaning ........................................................................................................................... 19
19 Trouble shooting ................................................................................................................... 20
20 Spare parts list ....................................................................................................................... 21
21 Annexe .................................................................................................................................... 22
List of illustrations
Figure 1 Pump capacity MP47 ........................................................................................................ 7
Figure 2 Pump type MP47/R ......................................................................................................... 10
Figure 3 Flow capacity type MP47/R ............................................................................................. 10
Figure 4 Flow capacity type MP47-Z/R ......................................................................................... 10
Figure 5 Pump MP47 .../D with the standard motor ...................................................................... 11
Figure 6 Pump MP47 .../D with flow sensor .................................................................................. 12
Figure 7 Dimensions (mm) pump MP47 ........................................................................................ 14
Figure 8 Electrical connection of the pump ................................................................................... 15
Figure 9 Sectional drawing pump MP47 ........................................................................................ 18
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This Operating Manual does not claim completeness and may be
subject to technical modifications.
© 12/2001 M&C TechGroup Germany GmbH. Reproduction of this
document or its content is not allowed without permission from M&C.
MP® is a registered trade mark.
4th Edition: 03/2011
Dear customer,
we have made up this operating manual in such a way that all necessary information about the product can be found and understood quickly and easily.
Should you still have any question, please do not hesitate to contact M&C directly or go through your
appointed dealer. Respective contact addresses are to be found in the annexe to this operating manual.
Please also contact our homepage www.mc-techgroup.com for further information about our products. There, you can read or download the data sheets and operating manuals of all M&C products as
well as further information in German, English and French.
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Head Office
M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany
Telephone: 02102 / 935 - 0
Fax: 02102 / 935 - 111
E - mail: info@mc-techgroup.com
www.mc-techgroup.com
1 GENERAL INFORMATION
The product described in this operating manual has been examined before delivery and left our works
in perfect condition related to safety regulations. In order to keep this condition and to guarantee a
safe operation, it is important to heed the notes and prescriptions made in this operating manual.
Furthermore, attention must be paid to appropriate transportation, correct storage, as well as professional installation and maintenance work.
All necessary information a skilled staff will need for appropriate use of this product are given in this
operating manual.
2 DECLARATION OF CONFORMITY
CE - Certification
The product described in this operating manual complies with the following EC directives:
EMV-Instruction
The requirements of the EC directive 2004/108/EC “Electromagnetic compatibility“ are met.
Low Voltage Directive
The requirement of the EC directive 2006/95/EC “Low Voltage Directive“ are met.
The compliance with this EC directive has been examined according to DIN EN 61010.
Declaration of conformity
The EU Declaration of conformity can be downloaded from the M&C homepage or directly requested
from M&C.
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3 SAFETY INSTRUCTIONS
Please take care of the following basic safety procedures when mounting, starting up or operating this equipment:
Read this operating manual before starting up and use of the equipment. The information and warnings given in this operating manual must be heeded.
Any work on electrical equipment is only to be carried out by trained specialists as per the regulations
currently in force.
Attention must be paid to the requirements of VDE 0100 (IEC 364) when setting high-power electrical
units with nominal voltages of up to 1000 V, together with the associated standards and stipulations.
Check the details on the type plate to ensure that the equipment is connected to the correct mains
voltage.
Protection against touching dangerously high electrical voltages:
Before opening the equipment, it must be switched off and hold no voltages. This also applies to any
external control circuits that are connected.
The device is only to be used within the permitted range of temperatures and pressures.
Check that the location is weather-protected. It should not be subject to either direct rain or moisture.
The Diaphragm-sample pumps MP47, MP47/R, MP47-Z, MP47-Z/R, MP47/D must not be used in
hazardous areas.
Installation, maintenance, monitoring and any repairs may only be done by authorized personnel with
respect to the relevant stipulations.
4 WARRANTY
If the equipment fails, please contact M&C directly or else go through your M&C authorised dealer.
We offer a one year warranty as of the day of delivery as per our normal terms and conditions of sale,
and assuming technically correct operation of the unit. Consumables are hereby excluded. The terms
of the warranty cover repair at the factory at no cost or the replacement at no cost of the equipment
free ex user location. Reshipments must be send in a sufficient and proper protective packaging.
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DANGER!
This means that death, severe physical injuries and/or important
material damages will occur in case the respective safety measures
are not fulfilled.
WA R NI N G!
This means that death, severe physical injuries and/or important
material damages may occur in case the respective safety measures are not fulfilled.
CARE!
This means that minor physical injuries may occur in case the
respective safety measures are not fulfilled.
CA R E!
Without the warning triangle means that a material damage may
occur in case the respective safety measures are not met.
AT T EN T IO N !
This means that an unintentional situation or an unintentional status
may occur in case the respective note is not respected.
NOTE!
These are important information about the product or parts of the
operating manual which require user’s attention.
SKILLED STAFF
These are persons with necessary qualification who are familiar with
installation, use and maintenance of the product.
5 USED TERMS AND SIGNAL INDICATIONS
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0
50
100
150
200
250
300
350
400
450
0,4
0,5
0,6
0,7
0,8
0,9 1 1,2
1,4
1,6
1,8 2 2,2
l/hr
MP47
bar abs.
NOTE!
The diaphragm pump series MP47 ... are not allowed for liquid medium.
6 INTRODUCTION
This diaphragm pump MP47 ... is suitable for corrosive gases. It is constructed especially for problems in the analysis technique.
7 DESCRIPTION
The pump MP47 has a PTFE-head. All sample contacting parts are out of PTFE. The pump works
absolutely lubricant free, so gases remain analytically unchanged. Due to a special diaphragm and
valve system, the pump operates maintenance-free.
The MP47 ... is available in 230 V or 115 V and can be equipped with an EEx motor for applications in
hazardous areas as well.
The standard MP47 ... is designed for normal applications at a maximum gas flow of 6 l/min. Up to
flow rates of 17 l/min we recommend the type MP47-Z.
With the option MP .../R a needle valve is build into the pump-head to adjust the flow rate (see data
sheet 6-1.1.3).
M&C provides for the series MP47 ... pump as option a diaphragm breakage monitoring. MP47 .../D is
equipped with a special double-membrane safety system (see 6-1.1.5).
Maximum temperature for medium during operating: -30 °C ... +80 °C.
The pump must be protected from the effectes of dust and water.
Before use please check the compatibility of the material.
Figure 1 Pump capacity MP47
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