Operating Instructions
Universal Filter
Series FT-...-H2
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2
This Operating Manual does not claim completeness and may be
subject to technical modifications.
© 06/2004 M&C TechGroup Germany GmbH. Reproduction of this
document or its content is not allowed without permission from M&C.
FT® is a registered trade mark.
1st Edition: 06/2004
Dear customer,
we have made up this operating manual in such a way that all necessary information about the
product can be found and understood quickly and easily.
Should you still have any question, please do not hesitate to contact M&C directly or go through your
appointed dealer. Respective contact addresses are to be found in the annexe to this operating
manual.
Please also contact our homepage www.mc-techgroup.com for further information about our
products. There, you can read or download the data sheets and operating manuals of all M&C
products as well as further information in German, English and French.
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Contents
1 General information ....................................................................................................................... 4
2 Declaration of conformity ............................................................................................................. 4
3 Safety instructions ........................................................................................................................ 5
4 Warranty ......................................................................................................................................... 5
5 Used terms and signal indications .............................................................................................. 6
6 Introduction and application ........................................................................................................ 7
6.1 Serial numbers .......................................................................................................................... 7
6.2 Power supply ............................................................................................................................ 7
6.3 Warnings and instructions ........................................................................................................ 7
7 Technical Data ............................................................................................................................... 8
8 Description ..................................................................................................................................... 9
9 Reception and storage ................................................................................................................ 10
10 Preparation and Installation ....................................................................................................... 10
11 Mounting ....................................................................................................................................... 10
12 Electrical Connection .................................................................................................................. 11
13 Starting ......................................................................................................................................... 13
14 Maintenance ................................................................................................................................. 14
15 Spare parts list ............................................................................................................................. 15
16 Appendix ...................................................................................................................................... 15
List of illustrations
Figure 1 Flow characteristcs ........................................................................................................... 9
Figure 2 Electrical connecting diagram ......................................................................................... 12
Head Office
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M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany
Telephone: 02102 / 935 - 0
Fax: 02102 / 935 - 111
E - mail: info@mc-techgroup.com
www.mc-techgroup.com
1 GENERAL INFORMATION
The product described in this operating manual has been examined before delivery and left our works
in perfect condition related to safety regulations. In order to keep this condition and to guarantee a
safe operation, it is important to heed the notes and prescriptions made in this operating manual.
Furthermore, attention must be paid to appropriate transportation, correct storage, as well as
professional installation and maintenance work.
All necessary information a skilled staff will need for appropriate use of this product are given in this
operating manual.
2 DECLARATION OF CONFORMITY
CE - Certification
The product described in this operating manual complies with the following EC directives:
EMV-Instruction
The requirements of the EC directive 2004/108/EC “Electromagnetic compatibility“ are met.
Low Voltage Directive
The requirement of the EC directive 2006/95/EC “Low Voltage Directive“ are met.
The compliance with this EC directive has been examined according to DIN EN 61010.
Declaration of conformity
The EU Declaration of conformity can be downloaded from the M&C homepage or directly requested
from M&C.
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3 SAFETY INSTRUCTIONS
Please take care of the following basic safety procedures when mounting, starting up or
operating this equipment:
Read this operating manual before starting up and use of the equipment. The information and
warnings given in this operating manual must be heeded.
Any work on electrical equipment is only to be carried out by trained specialists as per the regulations
currently in force.
Attention must be paid to the requirements of VDE 0100 (IEC 364) when setting high-power electrical
units with nominal voltages of up to 1000 V, together with the associated standards and stipulations.
Check the details on the type plate to ensure that the equipment is connected to the correct mains
voltage.
Protection against touching dangerously high electrical voltages:
Before opening the equipment, it must be switched off and hold no voltages. This also applies to any
external control circuits that are connected.
The device is only to be used within the permitted range of temperatures and pressures.
Check that the location is weather-protected. It should not be subject to either direct rain or moisture.
The device must not be used in hazardous areas.
Installation, maintenance, monitoring and any repairs may only be done by authorized personnel with
respect to the relevant stipulations.
4 WARRANTY
If the equipment fails, please contact M&C directly or else go through your M&C authorised dealer.
We offer a one year warranty as of the day of delivery as per our normal terms and conditions of sale,
and assuming technically correct operation of the unit. Consumables are hereby excluded. The terms
of the warranty cover repair at the factory at no cost or the replacement at no cost of the equipment
free ex user location. Reshipments must be send in a sufficient and proper protective packaging.
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DANGER!
This means that death, severe physical injuries and/or important
material damages will occur in case the respective safety measures
are not fulfilled.
W AR N IN G !
This means that death, severe physical injuries and/or important
material damages may occur in case the respective safety
measures are not fulfilled.
CARE!
This means that minor physical injuries may occur in case the
respective safety measures are not fulfilled.
CARE!
Without the warning triangle means that a material damage may
occur in case the respective safety measures are not met.
ATT E NT I ON!
This means that an unintentional situation or an unintentional status
may occur in case the respective note is not respected.
NOTE!
These are important information about the product or parts of the
operating manual which require user’s attention.
SKILLED STAFF
These are persons with necessary qualification who are familiar with
installation, use and maintenance of the product.
5 USED TERMS AND SIGNAL INDICATIONS
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NOTE!
Always quote the device's serial number when making enquiries and
ordering replacement parts.
NOTE!
The instructions and warnings listed in the instructions for use must be
complied with!
6 INTRODUCTION AND APPLICATION
The M&C electrically heated universal filter FT-…-H2 reliably separates off solids, in particular
extremely fine particles, occurring in analysis techniques in gas filtration, using very fine, deep-acting
filter elements. It is constructed especially for hot gas analysis technique at 180°C.
6.1 SERIAL NUMBERS
The nameplates bearing the serial number are located on the mounting plate.
6.2 POWER SUPPLY
The universal filter series FT-…-H2 can be operated on alternating current in the range from 230 to
240V, 50Hz or 115V, 60Hz.
6.3 WARNINGS AND INSTRUCTIONS
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7 TECHNICAL DATA
Filter series FT®
FT-3G-H2
FT-3SS-H2
FT-0,1GF-H2
Part number
01 F 3006(a)
01 F 3008(a)
01 F 3007(a)
Filter finess/material of filter element
3µm / glass
3µm / stainl. steel
0,1µm / glassfibre
Power supply
230 - 240V 50Hz, 350VA or 115V 60Hz (a)
Electrical connection
2,5mm2 terminals, 2x PG13 cable glands
Protection classification/electrical
standard
IP44-EN60529 / EN61010, EN60519-1
Ambient temperature max.
+50°C
Sample temperature max.
+180°C
Ready for operation
after approx. 30 minutes
Temperature alarm contact
alarm point T 30°C at T
set
, contact rating 250V, 3A, 0,25A=
Regulation of temperature
thermostat (PT100 as option)
Sample connections
G1/4” i (DIN ISO 228/1)
Stagnant space
65cm³
Filter surface
70cm³
Ma. pressure
4 bar g
Dimensions (w x h x d) / weight
350 x 300 x 140mm / 6kg
Method of mounting
wall mounting
Material of sample contacting parts
PTFE, glass, FPM
8
(a) 115V-Version
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differential pressure in mbar with clean filter elements
0
10
20
30
40
50
60
0 50 100 150 200 250 300 350 400 450 500
air flow in l/hr at 20°C
differential pressure mbar
FT-3SS-H2
FT-3G-H2
FT-0,1GF-H2
8 DESCRIPTION
The universal-filter out of PTFE with integrated filter elements (fineness 3 or 0,1 µm) is placed in an
electrically heated 2-part aluminium construction.
The temperature is controlled by an integrated compact capillary sensor thermostat with an excess
temperature limit switch with reset key at +30°C above T
alarm at -30°C below T
with voltage free status-alarm contact. The thermostat as well as the
set
and an alarm function for low temperature
set
electrical terminals are placed in the junction box.
The temperature of the filter is shown on a thermometer. For isolation and protection reasons, the
heated filter part is covered with a cap.
To prevent heating-interruptions, the in- and outlet connection area is heated too. The clamps are
fixed in order to support the sample lines.
The filter in- and outlet can be turned 180° on the oven top position to achieve easy mounting and
flexible adaptation to local circumstances.
The following diagram illustrates the differential pressures of the different filter element materials in
dependance on the gas flow.
Figure 1 Flow characteristcs
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NOTE!
Use only connectors approved for 180°C!
Make sure that the connection is leak proof!
9 RECEPTION AND STORAGE
The universal filter series FT-…-H2 is normally delivered in one packaging unit:
The universal filter series FT-…-H2 should be removed carefully from the packaging and checked
immediately for completeness against the delivery note.
Check the goods for any damage incurred during transport and if necessary inform your transport
insurer of any damage.
10 PREPARATION AND INSTALLATION
Locate the universal filter series FT-…-H2 in such a way that there is adequate space for removing the
cover and replacing the filter elements. Fix the aluminium plate with 4 screws.
Make certain that the universal filter series FT-…-H2 is easily accessible so that you can carry out any
subsequent maintenance work without trouble.
11 MOUNTING
For mounting the filter we recommend the following procedure:
Remove the cover of the heated filter after opening the two clamping devices.
Disconnect the thermal conductivity jaws on the left and right side of the filter head in by
loosening the screws.
In order to connect the sample lines, screw in suitably sized threaded connectors with a G ¼”
connecting thread using PTFE sealing tape.
Factory set the filter is mounted with inlet on the right and outlet on the left side. To turn that by 180 °
consider the following:
Loosen, the 2 screws (M4), placed at the outside of the the top plate.
Pull out the filter from heating jacket
Loosen the 2 screws, at the inside of the top plate
Turn the filter by 180° and fix it with the inner screws at the top plate
Put in the filter into the aluminium heating jacket and fix it with the two outer screws at the top
plate
Connect the sample lines and assemble the two thermal conductivity jaws on the in and outlet
once again.
Put the cover of the heated filter on top again and close the clamping devices.
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W AR N IN G !
When connecting the equipment, please ensure that the supply
voltage is identical with the information provided on the model type
plate.
After mounting the filter, the posssibility of getting in touch with
live parts has to be prevented!
The use of temperature resistant cable is necessary !
NOTE!
Attention must be paid to the requirements of IEC 364 (DIN VDE
0100) when setting high-power electrical units with nominal
voltages of up to 1000 V, together with the associated standards
and stipulations.
A main switch and matching fuse must be provided externally!
The main circuit must be equipped with a fuse corresponding to
the nominal current (over current protection), for electrical details
see technical data.
12 ELECTRICAL CONNECTION
Remove the lid of the electrical connection box. The electrical connection layout is located in
the lid.
Insert the mains cable (min. 3 x 1.5 mm²) through the cable gland and connect to the
appropriate terminals (Fig.2).
Insert the signal cable through the cable gland and connect to the appropriate terminals.
Screw lid back on.
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Figure 2 Electrical connecting diagram
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W AR N IN G !
Before starting up check whether the mains power supply voltage
corresponds with the information stated on the nameplate.
Beware of touching the filter surface during operation. Serious
burns can occur because of high surface temperatures. Wear
protective gloves and protect the filter from unauthorized access.
NOTE!
If the rated value temperature needs to be lowered more than 30°C
in one step duration operation, the thermostat's excess
temperature switch-off is triggered (for re-start press reset key).
NOTE!
The total heating-up time is approximately 30 minutes. After
exceeding the low temperature limit (30°C below set temperature)
the filter is ready for operation.
In case of low temperature alarm (failure of heating) the gas flow
has to be interrupted by adequate measures!
13 STARTING
Before using the equipment for the first time, check that the safety measures specific to the installation
and process are complied with!
For the carried media the corresponding safety regulations and measures have to be considered.
The following procedure is recommended:
Check the rated value setting on the built-in thermostat.
Switch on mains power supply.
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W AR N IN G !
Aggressive condensate is possible.
Wear protective glasses and proper protective clothing!
High surface temperatures!
Touching the filter surface can cause serious burns!
Wear protective gloves and protect the filter of unauthorized
access!
Prior to carrying out maintenance work on electrical parts, mains
voltage should be disconnected from all poles!
This also applies to any external control circuits, which may be
connected.
14 MAINTENANCE
The safety instructions specific to the plant and process are to be consulted prior to any maintenance
work!
It is difficult to give any recommendations as to a particular maintenance cycle. Depending on your
process conditions, a meaningful maintenance cycle must be elaborated for the specific application.
An indication that filter-maintenance may be necessary could be shown by a constant decline in the
amount of sample gas in the analysis system.
Filter maintenance is restricted essentially to replacing filter elements and checking seals.
The filter element has to be replaced as follows:
Remove cover lid.
Open the clamps of the aluminium heating body and remove the lower part.
Unscrew the glass of the filter by turning left.
Screw out the filter's knurled screw and replace filter element. (If more than 70% of the filter
has changed colour, it must be replaced!)
Check filter element seals and replace if necessary.
Clean filter chamber.
Assemble the filter in reverse sequence. The lower part of the heating body is supplied with 2 pins for
easy assembling. The pins must fit to the two holes in the upper part of the heated body.
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Universal filter series FT®-..-H2
(C) Consumables, (R) recommended spare parts, and
(S) spare parts
Recommended quantity
For operating period
[years]
V/E/T
1 2 3
90 F 0005
Filterelement F-3G, Glas, 3µm, 75mm
C
a.t.r.
a.t.r.
a.t.r.
90 F 0016
Filterelement F-0,1GF, Glasfaser, 0,1µm, 75mm
C
a.t.r.
a.t.r.
a.t.r.
90 F 0008
Filterelement F-3SS, rostfr. Stahl, 3µm, 75mm
C
a.t.r.
a.t.r.
a.t.r.
90 F 0040
Viton O-Ring
R 2 4 8 90 F 3000
Heizpatrone HLPSR, 100mm, 230VAC/350W
R 1 1 1 90 F 3010
Heizpatrone HLPSR, 100mm, 115VAC/350W
R 1 1 1 90 P 5020
Thermostat (0-180°C) für FT-..-H2
R 1 1 1 90 F 0012
Filterglas F-120G
R 1 1 1 90 F 0085
Filterkopf FT-..-H2 (inkl. O-Ring)
R 1 1
1
15 SPARE PARTS LIST
Wear, tear and replacement part requirements depend on specific operating conditions.
The recommended quantities are based on experience and they are not binding.
a.t.r. = according to requirements
16 APPENDIX
Further product documentation can be seen and downloaded from our home page:
www.mc-techgroup.com
Gas sampling and gas conditioning technology 5-2.1.1-ME
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