McQuay M5WM10F, M5LC15C, M5LC10C, M5WM15F, M5WM20F Installation And Maintenance Manual

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M5WM Wall Mounted Split Type Air Conditioner (SEER 13)
Indoor Unit
Outdoor Unit
IM-5WMF (SEER13)-0706-McQua
y
Group: Wall Mounted Part Number: R08019028218 Date: July 2006
Wireless Remote Control (Standard)
Wired Wall Control
(Optional)
Table of Contents
General Information……………………………………………….. 3
Safety Precautions………………………………………. 3
Unit Dimensions…………………………………………….……... 4
Indoor Units ……………………………………. ……....4
Outdoor Units …………………………….…….. ……....4
Installation Guidelines……………………………………………... 7
Installation Diagram……………………………………... 7 Installation of Outdoor Unit……………………………... 7
Condensed Water Disposal of Outdoor Unit……. ……....7
Outdoor Unit Clearances…………………………… 7
Installation of the Indoor Unit…………………………… 7
Indoor Unit Clearances …………………………….8
Piping ……………………....................................... 8
Mounting Plate Installation ……………….. ………8 Installing Unit on Mounting Plate ………….………9
Drain Hose Installation .................. .............. ………9
Refrigerant Tubing…………………………………………………. 10
Tubing Length & Elevation………………………………10 Tubing Preparation………………………………………. 10 Tubing Connection To Units …………..………. ………10
Electrical Connections …………………………..………... ………11
Cooling Unit ………………………...…………. ………11
Heat Pump Unit ………………………............... ………11
Wiring Diagrams ……………………………….................. ………12
Vacuuming and Charging………………………………………….. 18
Purging the Piping and the Indoor Unit…………………. 18
Additional Charge……………………………………….. 18
Charge Operation………………………………………... 18
Special Precaution When Dealing with R410A unit……. 19
Model Numbers
Cooling Only
Indoor Unit Outdoor Unit Nominal Cooling – BTUH
M5WM10F M5LC10C 9000 M5WM15F M5LC15C 12,000 M5WM20F M5LC20C 17,500 M5WM25F M5LC25C 23,000
Cooling/Heat Pump
Indoor Unit Outdoor Unit Nominal Cooling - BTUH Nominal Heating - BTUH
M5WM10FR M5LC10CR 9000 8800 M5WM15FR M5LC15CR 12,000 12,000 M5WM20FR M5LC20CR 17,500 18,000 M5WM25FR M5LC25CR 23,000 23,500
Page 2 IM-5WMF(SEER13)-0706
Unit Indicator Lights ……………………………................ 19
IR Signal Receiver ………………...…………… 19
Cooling Only Unit ……………………............... 19
Heat Pump Unit ………………………............... 20
Special Features …………………………………..….......... 21
Dry Mode ……………………………..…........... 21
Heat Mode (Heat Pump Only) ………..………... 21 Air Flow Control ………………………..……… 21 Hot Keep (for Heat Pump Only) ………..……… 21 Overheating Protection (Heat Pump Only) ……... 21 Frost Prevention ………………………………... 21 Fan Speed and Rated Cooling Capacity ……….. 21
Main Filters ……..………………………............ 21
Cooling ……………..………………………….. 21
Electrostatic Air Purifying Filter …………......... 21
Deodorizing Filter ………………………..…….. 21 Filter Replacement ……………………………... 21 Auto Random Re-start Function ……………….. 22
Low Ambient Kit ………………………………. 22 Minimum and Maximum Operating Temperature….. 22 Remote Controller Operation Guide ……………………… 23 Service and Maintenance …………………………………. 25
Maintenance Schedule …………………………. 25
Troubleshooting ………………………………... 25
General Information
IM-5WMF(SEER13)-0706 Page 3
This manual provides the installation procedures so your air conditioner unit operates properly and provides you the service it was designed to provide. Special adjustment may be necessary to suit local requirements. Before using your air conditioner, please read this instruction manual carefully and keep it for future reference.
Safety Precautions
Before installing the air conditioner unit, please read the following safety precautions carefully.
WARNING
The installer must determine and follow all applicable codes and regulations. This equipment presents hazard of electricity, rotating parts, sharp edges, heat and weight. Failure to read and follow these instructions can result in property, severe personal energy or death. This equipment must be installed by experienced, trained personnel only.
Improper installation can cause equipment damage, service personnel injury or death.
Do not allo w flammable fumes near unit or areas sharing ventilation.
Installation and maintenance must be performed by qualified persons who are familiar with local code and regulations, and experienced with this type of appliance.
All field wiring must be done in accordance with industry standards and local codes.
Inspect the unit nameplate to be certain the voltage is the same as the voltage that will be delivered to the unit. Improper electrical wiring can cause property damage, severe personal energy or death.
The unit must be GROUNDED.
Make sure wiring does not touch refrigerant
piping, compressor, or any moving parts of the fan motors.
Confirm that the power supply is switched OFF before installing or servicing the unit.
WARNING
Hazardous Voltage!
Disconnect all electrical power including remote disconnects before servicing. Failure to disconnect power before servicing can cause severe personal
CAUTION
Use copper conductors only. Unit terminals are not designed to accept other types of conductors. Failure to do so may cause damage to the equipment.
CAUTION
Do no install in a laundry room. Humidity and laundry
chemicals can corrode unit components.
Do not install the unit where leakage of flammable gas may occur. If gas leaks and accumulates ar ound the unit, it may cause a fire.
Connect drainage piping properly. If drainage piping is not connected properly, water leakage can cause property damage.
Do not overcharge the unit. This unit is factor y pre­charged. Overcharge will cause over-current or damage to the compressor.
Keep panel closed. Unsecured panels will cause the unit to operate noisily.
NOTICE
This product was carefully packed and thoroughly inspected before leaving the factory. Responsibility for its safe delivery was assumed by the carrier upon acceptance of the shipment. Claims for loss or damage sustained in transit must therefore be made upon the carrier, as follow:
VISIBLE LOSS OR DAMAGE
Any external evidence of loss or damage must be noted on the freight bill or carrier’s receipt, and signed by the carrier’s agent. Failure to adequately describe such external evidence of loss or damage may r esult i n the carrier’s refusing to honor a damaged claim. The form required to file such a claim will be supplied by the carrier.
CONCEALED LOSS OR DAMAGE
Concealed loss or damage means loss or damage which does not become apparent until the product has been unpacked. The contents may be damaged in transit due to rough handling even though the carton may not show external damages. When the damage is discovered upon unpacking, make a written request fo r inspection by the carrier’s agent within fifteen (15) days of the delivery date. File a claim with the carrier since such damage is the carrier’s responsibility.
Unit Dimensions
Model: M5WM10F, 10FR – Indoor Unit
Model: M5WM15F, 15FR, 20F, 20FR – Indoor Unit
Page 4 IM-5WMF(SEER13)-0706
Model: M5WM25F, 25FR – Indoor Unit
Model: M5LC10C, 10CR, 15C, 15CR – Outdoor Unit
IM-5WMF(SEER13)-0706 Page 5
Dimension
A B C D E F G H 10C/CR 33-5/8” 24-3/4” 12-7/8” 7/8” 2-5/8” 23-3/4” 5” 15-3/8” 15C/CR 33-5/8” 28-3/4” 12-7/8” 7/8” 2-5/8” 23-3/4” 5” 15-3/8”
Dimension
I J K L M
10C/CR
5/8” 14-1/4” 6-1/2” 3” 2-7/8”
15C/CR
5/8” 14-1/4” 6-1/2” 3” 2-7/8”
Model: M5LC20C, 20CR, 25C, 25CR – Outdoor Unit
Page 6 IM-5WMF(SEER13)-0706
Installation Guidelines
Installation Diagram
Condensate Disposal of Outdoor Unit (Heat Pump Unit Only)
There are 2 holes on the base of outdoor unit
for condensed water to flow out. Insert the drain elbow to one of the holes.
To install the drain elbow, first insert one
portion of the hook to the base (portion A), then pull the drain elbow in the direction shown by the arrow while inserting the other portion to the base. After installation, check to ensure that the drain elbow clings to base firmly.
If the unit is installed where the condensate
may freeze in the base, remove plug at the bottom of unit for better drainage
See Figure 2.
Figure 2. Condensate Disposal of Outdoor Unit (Heat Pump Unit Only)
Installation of the Indoor Unit
Indoor Unit Clearance
The indoor unit must be installed in a manner to prevent mixing the discharged air with the return air. Please follow the installation clearances shown in Figure 3. Do not place the indoor unit in direct sunlight. The location must be suitable for piping and drainage, and be away from doors or windows.
Figure 3. Indoor Unit Minimum Clearances
Installation of Outdoor Unit
Outdoor Unit Clearances
Install the outdoor unit in a manner to prevent mixing hot discharged air with return air flow. Also the unit should be a suitable distance from obstructions See Figure 1 for installation clearances. Double the dimensions shown if surroundings are more than 72” tall, or if there is an obstruction on top. Select the coolest possible place where intake air temperature is not greater than the outside air temperature (maximum 113ºF).
Figure 1. Outdoor Unit Minimum Clearances
IM-5WMF(SEER13)-0706 Page 7
Indoor Unit
Room Cabinet
Remove side plate when connecting the piping and power supply
Page 8 IM-5WMF(SEER13)-0706
Piping
The refrigerant piping can enter the indoor unit at several different locations. Use the knock outs provided in the room cabinet. See Figure 4.
Figure 4. Indoor Unit
Bend the pipes carefully to prevent kinks and r estrictions. It’s best to use a tube bender. The condensation drain hose can be taped to the pipes. See Figure 5.
Figure 5. Rear View of Indoor Unit
Mounting Plate Installation
The mounting plate ships attached to the back of the indoor unit. To detach for mounting on wall, remove plastic rivet from bottom (pry loose with a knife blade) and unhook.
The wall must be strong enough to suppor t the weight of the unit. If necessary, reinforce the wall. Drill holes in plate to align with wall studs and attach with four (4) screws.
If the refrigerant piping is going thru the wall behind the indoor unit, provide a 2-1/2” hole that is slightly pitched to the outside. See Figure 6. Hole must be located in alignment with the arrows on the mounting plate . See
Figure 7. Figure 6. Wall Opening for Piping
Figure 7. Mounting Plate/Wall Opening
IM-5WMF(SEER13)-0706 Page 9
Installing Unit on Mounting Plate
Hook the indoor unit onto the upper portion of th e mounting plate (engage the two hooks at the rear top of the indoor unit with the upper edge of the plate). Properly seat the hooks and replace the plastic rivet at the bottom.
Figure 8. Installing Unit on Mounting Plate
Drain Hose Installation
The condensate drain hose (20” long) come factory attached to the indoor unit. It is gravity flow. Avoid situations that could restrict drainage. See Figure 9.
Figure 9. Drain Hose Installation
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