McQuay FCVC User Manual

Engineered for flexibility and performance™
ThinLine™ 3G Vertical Fan Coils Catalog 722
Type FCVC, FCVH, FCVS Vertical Design
Model FCVC
Model FCVS
Contents
Nomenclature and Certification 3
ARI Certification . . . . . . . . . . . . . . . . . . . . . . . 3
Agency Listed . . . . . . . . . . . . . . . . . . . . . . . . . 3
Features and Benefits 4
The ThinLine™ 3G Advantage. . . . . . . . . . . . . . . 4
For building owners. . . . . . . . . . . . . . . . . . . . . 4
For specifying engineers. . . . . . . . . . . . . . . . . 4
For contractors . . . . . . . . . . . . . . . . . . . . . . . . 5
Options and Accessories 6
Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Manual 4-Position Fan Switch. . . . . . . . . . . . . 6
Unit-Mounted, Mechanical Thermostat With 4-Po-
sition Fan Switch. . . . . . . . . . . . . . . . . . . . . . . 6
Digital Thermostats. . . . . . . . . . . . . . . . . . . . . 6
DDC Interface Board. . . . . . . . . . . . . . . . . . . . 7
Customer-Supplied Controls. . . . . . . . . . . . . . 7
Decorative Wall Plate Option 8 Fresh Air Damper Options (Manual and Motorized). 8
Fresh Air Intake Box Option. . . . . . . . . . . . . . . . . 8
Condensate Overflow Switch Option . . . . . . . . . . 8
Tamperproof Cabinet Option . . . . . . . . . . . . . . . . 8
Rear Cabinet Extension Option . . . . . . . . . . . . . . 8
Leveling Legs Option . . . . . . . . . . . . . . . . . . . . . . 9
Raised Sub-Bases and Extended-Width End Pock-
ets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Return Air Grille . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Factory Valve & Piping Packages . . . . . . . . . . . . 9
Available Packages. . . . . . . . . . . . . . . . . . . . 10
Control Valve Options. . . . . . . . . . . . . . . . . . 10
Unit Selection 12
Unit Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Basic design data . . . . . . . . . . . . . . . . . . . . . . . 12
Unit size . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Coil types . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Performance Data 13
Two-Pipe Systems, Hot Water Heat 13 Four-Pipe Systems - Hot Water Preheat (1 or 2 row) or Reheat (1 row) 14 Four-Pipe Systems - Steam Preheat or Reheat 15 Electric Heat Data 16 Air Volume Capacity Data 17 Motor Electrical Data 18
Physical Data 19
Unit Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Unit Dimensions 20
Decorative Wall Plate Dimensions. . . . . . . . . . . 24
Fresh Air Intake Box Dimensions . . . . . . . . . . . 24
Engineering Guide Specification 25
McQuay ThinLine 3G Fan Coil . . . . . . . . . . . . . 25
Performance. . . . . . . . . . . . . . . . . . . . . . . . . 25
General Construction - All Units . . . . . . . . . . 25
Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Supply Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Filter Section. . . . . . . . . . . . . . . . . . . . . . . . . 26
Fresh Air Damper. . . . . . . . . . . . . . . . . . . . . 26
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Valve/Piping Packages. . . . . . . . . . . . . . . . . 27
Other Available Options . . . . . . . . . . . . . . . . 28

Nomenclature and Certification

FC V S - 1 02 A
Unit Type FC = Fan Coil FH = Cabinet Unit Heater
Unit Configuration V= Vertical W = Wall Hung
Cabinet Type C = Cabinet (Flat Top) S = Slope Top H = Hideaway
Voltage A = 115/60/1 E = 208-230/60/1 J = 265-277/60/1
Unit Size 02 = 200 CFM 03 = 300 CFM 04 = 400 CFM 06 = 600 CFM 08 = 800 CFM 10 = 1000 CFM 12 = 1200 CFM
Design Series

ThinLine 3G Vertical Fan Coils

Figure 1: Nomenclature
Nomenclature and Certification

ARI Certification Agency Listed

Standard size units certified in accordance with the Room Fan-Coil Unit certification program, which is based on ARI Standard
All standard units
All Canadian units
440.
McQuay Catalog 722 3

Features and Benefits

Multiple Control Options
From 3-speed switch to DDC interface board
Remote or unit-mounted
3-speed or staged fan
Multiple Configurations
Flat top
Slope top
Hideaway
Wall mounted
Multiple Coil Options
2, 3 or 4-row main coil
1 or 2-row preheat or 1-row
reheat coil
Hot water or steam
Same or opposite end
connections
Multiple Grille Options
Stamped and multi-
directional outlet grilles
Return grille option
Diverse, Flexible Valve & Piping Packages
Factory-mounted, wired and
tested
Or, factory-assembled and
shipped loose
Normally closed or open, on/
off or modulating valves
Easily Removed Drain Pan & Motor Assembly
For easy maintenance and service
Sloped, polymer drain pan for good IAQ
Optional Secondary Drain Pan
Noncorrosive
Easily removed
Features and Benefits

The ThinLine™ 3G Advantage

New ThinLine 3G vertical fan coils combine the features most desired in a fan coil by building owners, specifying engineers and contractors alike. The result is a new, third generation fan coil design that meets the needs of all three.

For building owners

ThinLine 3G fan coils offer quiet operation. They fully comply with ASHRAE 62.1-2004 standards for high indoor air quality. And they offer a range of control options that can enhance occupant comfort and reduce operating costs. These units are also easy to maintain, with easy access to filters, fan motors and control systems.
Figure 2: Unit Features

For specifying engineers

ThinLine 3G fan coils provide great versatility. A variety of vertical models are available with multiple arrangements and configurations.
Coil options include two, three, and four-row main coils to
provide precise heating and cooling performance for any requirement. Separate, single-row reheat coils (hot water or steam) are available. Separate, one-row or two-row preheat coils are also available with same or opposite-end coil connections.
Multiple control options range from a simple fan speed
switch to a DDC interface board that can tie into most building automation systems. Non-communicating or communicating control options for LonTalk and BacNet will be available soon. Contact your McQuay representative for details.
4 McQuay Catalog 722
Features and Benefits
Grille options include stamped inlet and outlet grilles and
multidirectional grilles. Aluminum fresh air boxes are also available.
Appearance options include cabinet units with a durable,
powder paint finish and decorative wall plate panels for hideaway units in cupola white or antique ivory. Custom colors are available as a special. Leveling feet are available, as are rear cabinet extensions in 4 and 8-inch depths. Tamper- proof units are another option, with 16-gauge steel panels, a return grille and key-operated, locking access doors.

For contractors

For contractors, ThinLine 3G fan coils feature Quick Ship options for fast delivery and a number of features that make installation fast and simple.
Factory-mounted, wired and tested valve and piping
packages for quick hookup to the building piping to reduce installation time. Packages can also be shipped loose with the unit. Valve and piping packages are designed for entering-water-temperature sampling. This eliminates the
need for inefficient bleed lines to sense automatic changeover on two-pipe units.
Factory-mounted and tested controls minimize field setup.
Depending on the option requested, controls can be wired with a 24 VAC transformer to provide a single-source power connection to the unit. Several options are available for unit or wall mounted thermostats and sensors. All wall-mounted thermostat and zone sensors require only low-voltage control wiring from the device to the unit control box.
Easy, end-panel removal for hookup of electrical and piping
connections minimizes field-labor time and cost.
End compartment panels can be removed for installation and
service without removing the front panel covering the fan blower section. This means that airflow through the filter and coil is not jeopardized for taking temperature and performance readings.
Both the main drain pan and optional secondary drain pan
are easily accessed for cleaning.
The fan deck and motor assembly is easily removed when
required for service.
McQuay Catalog 722 5

Options and Accessories

Options and Accessories

Control Options

Manual 4-Position Fan Switch

This four-position fan switch (Off, High, Med, Low) option is available remote­mounted It operates on low-voltage or line­voltage power and can be provided with a factory-mounted, low-voltage DDC interface board, which contains 3-24 volt relays with line voltage contactors and terminal connections. The transformer is factory-installed and wired.
Sequence of operation
Off: Fan is turned off. The two-position, motorized fresh-air
damper, when supplied, is closed.
High, Medium, Low: Fan runs continuously at the selected
speed. The two-position, motorized fresh-air damper, when supplied, is opened.

Unit-Mounted, Mechanical Thermostat With 4-Position Fan Switch

This unit-mounted option combines the four-position fan switch described above with a mechanical thermostat. For two-pipe systems with a factory installed valve package, it can be provided with a manual switch (shown in picture to the right) to change from heating to cooling. Or changeover can be automatic.
Sequence of operation
Fan Switch
Off: Fan is turned off. The two-position, motorized
fresh-air damper, when supplied, is closed.
High, Medium, Low: Fan runs continuously at the
selected speed. The two-position, motorized fresh-air damper, when supplied, is opened.
Thermostat
• Cycles the valve(s) open or closed on demand based on occupant-desired level.
Changeover Switch: With a manual switch, the user selects
whether heating or cooling is desired. With automatic changeover, a pipe sensor works with the thermostat to operate the heating or cooling valve.
Heating: Opens the valve when the temperature is below
the setpoint.
Cool: Opens the valve when the temperature is above the
setpoint.

Digital Thermostats

McQuay offers a broad range of unit-mounted and remote, wall-mounted digital thermostats with the capability to control on-off, 3-wire and proportional modulating valves, and normally closed or normally open actuator valves. See
Table 1. For more
information, refer to the McQuay publication ED 18513.
MT155 Thermostat
The MT155 series thermostat provides on-off control for low­voltage or line-voltage valves and fan motors. It is remote-wall mounted. Options include manual or automatic changeover and three-speed fan control for continuous or cycling fan operation.
Figure 3: MT155 Thermostats
Three standard control options are available:
On-off fan cycle operation only: The thermostat cycles the
fan from the manually selected fan speed (high, medium or low) to off.
Continuous fan and on-off valve cycle operation: The
thermostat cycles the valves on and off. The fan runs continuously at the manually selected fan speed.
On-off fan and on-off valve cycle operation: The thermostat
cycles the fan from the manually selected fan speed to off and it cycles the valves on and off.
When the system switch is in the off position, the fan coil system including the fan is shut off.
MT158 and MT168 Thermostat-Controllers wi th Digital Display
Series MT158 and MT168 microprocessor-based thermostat­controllers combine a proportional integral control algorithm with adaptive logic. They can be unit-mounted or remote-wall mounted.
6 McQuay Catalog 722
Options and Accessories
Figure 4: MT158 and MT168 Thermostats
Heating and cooling outputs for the MT158 are individually configurable for three-wire floating control valves or on/off valves in the normally open or normally closed modes.
Heating and cooling outputs for the MT168 provide 0-10 Vdc or 4-20 mA The integrated, three-speed fan control switch is line voltage to allow direct connection to the fan motors. Manual or automatic changeover is provided with remote setback capability from a time clock or facility management system. Features include a Fahrenheit or Celsius digital display and a built-in purge cycle which assists the controller to determine if the system is supplying hot water or cooling.
Two standard control options are available:
Continuous fan and modulating (or on-off) valve operation.
The fan runs continuously at the manually selected fan speed (high, medium or low). The controller modulates the valves or, on the MT158, dip-switches can be set to cycle the valves on and off.
On-off fan cycle operation and modulating (or on-off) valve
operation. The controller cycles the fan from the manually
selected fan speed to off. The controller modulates the valves or, on the MT158, dip-switches can be set to cycle the valves on and off.
Table 1: Thermostats
Thermostat Type Mounting
Manual three speed fan switch Remote Single-pull, double-throw heating/cooling thermostat
with manual heat-off-cool system switch and manual three-speed fan switch
Single-pull, double-throw thermostat only Unit Two-pole dead-band auto-changeover thermostat with
manual on-off system switch and manual three-speed fan switch
Two-pole, dead-band, auto-changeover, heating/ cooling thermostat
Digital thermostat 24 vac/120-277 vac with 3-speed fan control (continuous or fan cycle)
Digital thermostat 24 vac/120-277 vac with staged fan (continuous or fan cycle)
Digital thermostat with dead-band auto-changeover for heating/cooling. On/off or three-wire floating valve control.
Digital thermostat with dead-band auto-changeover for heating/cooling, On/off or three-wire floating valve control, and manual three speed fan switch Digital thermostat with auto-changeover, dead-band, and modulating valve Digital thermostat with auto change over, dead band, modulating valve, and three speed fan switch
Unit
Unit
Unit
Remote
Remote
Unit or
Remote
Unit or
Remote
Unit or
Remote
Unit or
Remote

DDC Interface Board

The low-voltage, DDC interface board is used with any remote (wall mounted) McQuay thermostat or control. It can also be used with a BAS (Building Automation System) control where low voltage is needed to operate the fan coil.
The DDC interface board includes:
Three 24-volt relays with line-voltage contactors to operate
the fan motor speeds.
Terminal connections for interfacing to:
• An optional wall-mounted thermostat.
• Low-voltage actuators for heating and cooling valves.
• A return air sensor.
• A pipe temperature sensor for changeover from heating to cooling on two-pipe systems.
• An optional condensate overflow switch, when selected.
A factory-wired and installed transformer.

Customer-Supplied Controls

Your McQuay representative can work with engineers and/or contractors to factory install and wire other manufacturers’ DDC controllers in one of the end pockets of the fan coil. Contact your local McQuay representative for assistance with your specific project.
McQuay Catalog 722 7
Options and Accessories

Decorative Wall Plate Option

Decorative wall plates have rounded corners and an antique ivory. finish for an attractive appearance. Other colors are available upon request.

Fresh Air Damper Options (Manual and Motorized)

A fresh air intake that will provide up to 25% fresh air with insect air screen and damper blade, can be ordered either factory installed or as a field installed kit. The kit consists of an intake with damper blade and insect screen. The damper may be manually controlled through the return air opening or with an optional field-installed damper motor. If freezing air temperatures are expected, the damper must be closed or outside air must be tempered before entering the unit. A provision to install a low-temperature sensor is recommended.

Condensate Overflow Switch Option

With proper mounting, the condensate overflow switch will detect water collecting in the primary drain pan before overflow can occur. This is an on-off switch that goes back to the normal position when water is no longer present.

Tamperproof Cabinet Option

This option can be factory- or field-installed on cabinet units to prevent access to unit controls and easy removal of cabinet panels. It includes a key lock access door to unit controls and torx head screws for cabinet panels.

Fresh Air Intake Box Option

Fabricated of aluminum with weep holes and a double set of louvers in series to prevent moisture draw-through. This is used with a fresh air damper and is mounted in an exterior wall.

Rear Cabinet Extension Option

This kit is available for applications where additional depth is necessary. Four-inch extension kits are available. Other extension depths are available as a special. Contact your McQuay Representative for details. This kit is not designed to be an air duct or outside air plenum.
Some common applications for the rear cabinet extension include:
Allow additional depth for appearance of unit.
8 McQuay Catalog 722
Options and Accessories
Allow additional clearance for cross-over piping and
connections.
Extend the discharge grille past drapery or wall hangings.
Cover floor covering terminations in remodeling projects.
Allow for piping entry through the side panels of the unit.

Return Air Grille

A stamped-steel, return air grille is available as an option, factory or field-installed.

Factory Valve & Piping Packages

Factory valve and piping packages are available for both two­pipe and four-pipe systems with either right or left hand connections. Four-pipe systems can be configured with the heating and cooling connections on the same or opposite sides of the unit. Packages can be either factory-installed or factory­assembled and shipped loose with the unit. Units are also available without a valve and piping package in either a right­hand or left-hand configuration. All packages are fully leak tested.
Factory-installed packages are sweated to the coil and wired to the unit control box or DDC. Chilled and hot water pipes are the only field connections required. Piping is 1/2” nominal copper (5/8” OD).
Figure 5: Four-pipe deluxe valve and piping package

Leveling Legs Option

Field or factory-installed kits are available with 0” to 1" adjustment for positive leveling of floor-mounted units.
Raised Sub-Bases and Extended­Width End Pockets
Extended-height subbases and extended end pockets are available as a special. Contact your McQuay Representative for more information.
Note: S tandard end pockets on McQuay units can accomodate
most requirements. Therefore, extended pockets are seldom needed.
Pre-determined field connection points are located for easy access. See Figure 6, page 11 for connection locations. The installing contractor can pre-pipe the building water connections before the units arrive on the jobsite. A label clearly identifies chilled and hot water connection points on every unit.
All chilled water piping and components are located to allow condensate to drain into the secondary drain pan. Insulation of the factory piping package is not required.
McQuay Catalog 722 9
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