McQuay A08019025673 Installation Manual

Download

Page 1

WALL MOUNTED SPLIT TYPE AIR CONDITIONER

INSTALLATION MANUAL

Group: WALL MOUNTED

Part Number: A08019025673

Date: MARCH 2002

IM-WM1-0302-McQuay

Page 2

OUTLINE AND DIMENSIONS

All dimensions are in mm / (in)

Dimension A B C D E

WM071 / 101 / 151 / 1R 785,0 (30,9) 297,0 (11,7) 174,0 (6,85) 595,0 (23,4) 280,0 (11,0) WM201 / 201R 1050,0 (41,3) 320,0 (12,6) 190,0 (7,5) 730,0 (28,7) 311,0 (12,2) WM 251 / 251R / 301 / 311 / 301R 1200,0 (44,1) 360,0 (14,2) 200,0 (7,9) 730,0 (28,7) 347,0 (13,7)

Indoor Unit

INSTALLATION PLATE

FRONT VIEW

TOP VIEW

SIDE VIEW

Outdoor Unit (SL-Series)

Dimension A B C D E F G H J K L M N P Q R

07B / 07BR

740 494 270 266 233 474 47 55 65 166 92 348 318 129 482 68,5

10B / 10BR

(29,1) (19,4) (10,6) (10,5) (9,2) (18,7) (1,9) (2,2) (2,6) (6,5) (3,6) (13,7) (12,5) (5,1) (19,0) (2,7)

15B / 15BR 20B / 20BR

840 646 330 297 309 626 41 85 75 177 106 408 378 124 592 78,5

25B / 25BR

(33,1) (25,4) (13,0) (11,7) (12,2) (24,6) (1,6) (3,3) (3,0) (7,0) (4,2) (16,1) (14,9) (4,9) (23,3) (3,1)

30B / 30BR

28C / 28CR

855 750 328 303 309 730 49 116 75 187 98 392 362 126 603 164

(33,7) (29,5) (12,9) (11,9) (12,2) (28,7) (1,9) (4,6) (3,0) (7,4) (3,9) (15,4) (14,3) (5,0) (23,7) (6,5)

All dimensions are in mm / (in)

15 (0,6)

39 (1,5)

840 (33,1)

15 (0,6)

39 (1,5)

5 (0,2)

20 (0,8)

2,5 (0,1)

5 (0,2)

160 (6,3)

141 (5,6)

(2,6)

20 (0,8)

Outdoor Unit (SL071 & 10/15 C/CR)

All dimensions are in mm / (in)

Dimension A B C D E F G H I J K L M N O

071 / 1R 600 (23,6) 475 (18,7) 245 (9,6) 418 (16,4) 177 (6,9) 35 (1,3) 93 (3,6) 81 (3,1) 83 (3,2) 55 (2,2) 398 (15,6) 101 (3,9) 97 (3,8) 17 (0,6) 22 (0,8)

10 / 15 C /CR 700 (27,5) 521 (20,5) 250 (9,8) 485 (19,1) 175 (6,8) 36 (1,4) 95 (3,7) 93 (3,6) 86 (3,3) 68 (2,6) 441 (17,3) 130 (5,1) 111 (4,3) 15 (0,5) 18 (0,7)

Page 3

40 (1,57)

400 (15,75) 320 (12,60)

20 (0,79)

448 (17,64)

141,5 (5,57)

40 (1,57)

20 (0,79)

141,5 (5,57)

Outdoor Unit (SL30C)

This product is subjected to Waste of Electrical and Electronic Equipment Regulations (WEE

Regulations). The waste product shall be separately collected by specific collection and treatment centre

lease refer to local authorithy for these centres. This is only applicable to European Union countries

Ce produit est soumis

la r

glementation concernant les

chets deséquipementsélectriques e

lectroniques (r

ééê

parém

ent par un centre de collect

tre ces centres. Ceci

enne

Questo prodottoè soggetto alle disposizioni RAEE (Rifiuti di apparecchiature elettriche ed elettroniche)

locali. Questa disposizione

valida solamente i paes

dell

U.E.

ctrico y Electrnico en materia d

fico

de colecc

solamente aplicable a los pases de la Un

Europea

tes

ll bei Ihrer rtlichen

lldeponie bzw. Ihrem rtliche

ndiges Abfall-Amt. Dieser

Hinweis gilt nur f

nder der Europ

ischen Union

анног

правил

Европейског

25 (0,98)

1030 (40,55)

850 (33,46)

50 (1,97)

85 (3,35)

! Осторожно

Острые края и поверхности змеевиков являются потенциальными местами нанесения травм. Остерегайтесь контакта с этими местами.

! Cuidado

Los Bordes afilados y la superficie del serpentín pueden producir lesiones. Evite tocarlos.

! Cautela

Per preservarsi da eventuali ferite, evitare di toccare gli spigoli afilati e la superficie dei serpentini.

! Vorsicht

Scharfe Kanten und Wärmetauscherflächen stellen eine Gefahrenquelle dar. Jeglicher Kontakt mit diesen Stellen ist zu vermeiden.

! Avertissement

Les bords coupants et les surfaces du refroidisseur tuulaire présentent un risque de blessure. Mieux vaut éviter le contact avec ces endroits.

! Caution

Sharp edges and coil surfaces are potential locations which may cause injury hazards. Avoid from being in contact with these places.

NOTICE

Page 4

1-1

English

This manual provides the procedures of installation to ensure a safe and good standard of operation for the air conditioner unit. Special adjustment may be necessary to suit local requirements.

Before using your air conditioner, please read this instruction manual carefully and keep it for future reference.

INSTALLATION MANUAL

WALL MOUNTED SPLIT TYPE AIR CONDITIONER

MODEL

COOLING UNIT (R22)

Reference Model Model

WM301 MWM030F SL30C MLC30C SL30B MLC30B

COOLING UNIT (R410A)

Reference Model Model

5WM311 M5WM031F 5SL28C M5LC28C

IM-WM1-0302(2)-McQuay

Part No.: A08019025673

HEAT PUMP UNIT (R22)

Reference Model Model

WM301R MWM030FR SL30CR MLC30CR SL30BR MLC30BR

HEAT PUMP UNIT (R410A)

Reference Model Model

5WM301R M5WM030FR 5SL28CR M5LC28CR

Page 5

1-2

! Caution

Please take note of the following important points when installing.

• Do not install the unit where leakage of flammable gas may occur.

If gas leaks and accumulates at the surrounding of the unit, it may cause fire ignition.

• Ensure that the drainage piping is connected properly.

If the drainage piping is not connected properly, it may cause water leakage which will dampen the furniture.

• Do not overcharge the unit.

This unit is factory pre-charged. Overcharge will cause over-current or damage to the compressor.

• Ensure that the units panel is closed after service or installation.

Unsecured panels will cause the unit to operate noisily.

CONTENTS

- Outline and Dimensions page i-ii

- Safety Precautions page 2

- Installation Diagram page 3

- Installation of the Outdoor Unit page 3

- Installation of the Orifice Pipe page 4

- Installation of the Indoor Unit page 6

- Refrigerant Piping page 7

- Electrical Wiring Connection page 8

Special Precautions When Dealing With R410A Unit

page 10

- Vacuuming and Charging page 10

- Indicator Lights page 11

- Air Conditioner Unit Operation page 13

- Standard Operating Conditions page 14

- Electrostatic Filter page 14

- Service and Maintenance page 15

- Troubleshooting page 16

Before installing the air conditioner unit, please read the following safety precautions carefully.

SAFETY PRECAUTIONS

! Warning

• Installation and maintenance should be performed by qualified persons who are familiar with local code and regulation, and experienced with this type of appliance.

• All field wiring must be installed in accordance with the national wiring regulation.

• Ensure that the rated voltage of the unit corresponds to that of the name plate before commencing wiring work according to the wiring diagram.

• The unit must be GROUNDED to prevent possible hazard due to insulation failure.

• All electrical wiring must not touch the refrigerant piping, compressor or any moving parts of the fan motors.

• Confirm that the unit has been switched OFF before installing or servicing the unit.

IMPORTANT

DO NOT INSTALL OR USE THE AIR CONDITIONER UNIT IN A LAUNDRY ROOM.

Page 6

1-3

English

Dimension A Minimum Distance, mm 300 1000

INSTALLATION DIAGRAM

Air Intake Grille

Air Discharge

Grille

Air Intake

Refrigerant Piping

Drain Hose

Front Frame

Back Housing

On/Off Switch

Air Filters

Indicator Lights

Signal Receiver

Air Discharge

Louver

Outdoor Unit

Indoor Unit

INSTALLATION OF THE OUTDOOR UNIT

Obstacle

Return Air

Discharge Air

Service Access

The outdoor unit must be installed in such a way, so as to prevent short circuit of the hot discharged air or obstruction to the smooth air flow. Please follow the installation clearance shown in the figure. Select the coolest possible place where intake air temperature is not greater than the outside air temperature (maximum 45°C/113°F).

Installation clearance

Note: If there is any obstacle higher than 2m, or if there is any obstruction at the upper part of the unit, please allow more space than the figure indicated in the above table.

Air Discharge

Nozzle

Obstacle

Return Air

Air Intake

(in) (11.8) (39.4) (11.8) (19.7)

B C D

300

500

Page 7

1-4

INSTALLATION OF ORIFICE PIPE

Orifice Pipe

Outdoor Unit

Indoor

Orifice

Pipe, connecting

Flare nut 3/8" (Female)

Flare joint 3/8" (Male)

! Caution

The orifice pipe must be installed in the correct direction as shown above.

Improper direction may cause failure to the operating system.

Note: This installation is only for WM301 / SL30B & WM301 / SL30C

A. Outdoor unit orifice pipe installation (where installation space is wide enough)

Orifice Pipe

Step 2

Step 1

Steps:

1. Directly connect the “Female” nut of the orifice pipe to the liquid valve.

2. Flare the liquid pipe and connect it to the “Male” joint of the orifice pipe.

Orifice Pipe

Liquid Pipe

Page 8

1-5

English

Liquid Pipe

Brazer

C. Indoor unit orifice pipe installation

Indoor Unit

Orifice Pipe

B. Outdoor unit orifice pipe installation (where installation space is limited)

Step 4

Step 3 Step 2

Step 1

Orifice Pipe

If the orifice pipe cannot be connected directly to the liquid valve due to space constraint, it can be connected in between of the liquid pipe.

Steps:

1. Flare the liquid pipe and connect it to the liquid valve.

2. Braze an additional “Male” joint to the liquid pipe.

3. Connect the “Female” nut of the Orifice pipe to

the“Male” joint.

4. Flare another liquid pipe and connect it to the “Male”

joint of the orifice pipe.

Steps:

1. Braze an additional “Male” joint to the liquid pipe.

3. Flare another liquid pipe and connect it to the “Male” joint of the orifice pipe.

2. Connect the “Female” nut of the Orifice pipe to the“Male” joint.

Liquid Pipe

Brazer

Liquid Pipe

Orifice Pipe

Liquid Pipe

Orifice Pipe

Liquid Pipe

Orifice Pipe

Liquid Pipe

Orifice Pipe

Page 9

1-6

INSTALLATION OF THE INDOOR UNIT

Maintenance & Servicing Space

Air Flow Direction

Higher Than

Eye Level

The indoor unit must be installed in such a way so as to prevent short circuit of the cool discharged air with the hot return air. Please follow the installation clearance shown in the figure. Do not place the indoor unit where there could be direct sunlight shining on it. Also, this location must be suitable for piping and drainage, and be away from doors or windows.

Mounting installation plate

Ensure that the wall is strong enough to withstand the weight of the unit. Otherwise, it is necessary to reinforce the wall with plates, beams or pillars.

Use the level gauge for horizontal mounting, and fix it with 4 suitable screws. In case the rear piping draws out, drill a hole 65mm in diameter with a cone drill, slightly lower on the outside wall (see figure).

Routing of piping

Remove the screw holding the front panel.

Piping routing

Installation plate

Marking-offline

Thread

Inside

Outside

1/50 Inclination

Right & rear side routing

The refrigerant piping can be routed to the unit in a number of ways (left or right from the back of the unit), by using the cut-out holes on the casing of the unit (see figure). Bend the pipes carefully to the required position in order to aligned it with the holes. For the right hand and rear side out, hold the bottom of the piping and then position it to the required direction (see figure). The condensation drain hose can be taped to the pipes.

Mount the unit onto the installation plate

Hook the indoor unit onto the upper portion of the installation plate (Engage the two hooks at the rear top of the indoor unit with the upper edge of the installation plate). Ensure that the hooks are properly seated on the installation plate by moving it to the left and right.

End Dipped Into Water

Water Leaking

Water drainage piping

The indoor drain pipe must be in a downward gradient for smooth drainage. Avoid situations that are likely to cause water to leak.

Connecting cable

Drain hose

Wrong

Correct

✓

50mm

Water Drainage

Page 10

1-7

English

Piping length and elevation

If the pipe is too long, both the capacity and reliability of the unit will drop. As the number of bends increases, resistance to the flow of refrigerant system increases, thus lowering cooling capacity. As a result the compressor may become defective. Always choose the shortest path and follow the recommendations as tabulated below:

Remark: The refrigerant pre-charged in the outdoor unit

is for piping length up to 7.62m/25ft.

REFRIGERANT PIPING

Outdoor unit

Indoor unit

Cutting copper tube

Piping works

• Do not use contaminated or damaged copper tubing. Do not remove plastic, rubber plugs and brass nuts from the valves, fittings, tubings and coils until you are ready to connect suction or liquid line into valves or fittings.

• If any brazing work is required, ensure that the nitrogen gas is passed through coil and joints while the brazing work is being done. This will eliminate soot formation on the inside walls of the copper tubings.

• Cut the connection pipe with a pipe cutter.

• Remove burrs from cut edges of the pipes with remover. Hold the end of the pipe downwards to prevent metal chips from entering the pipe.

• Insert the flare nuts, mounted on the connection parts of both the indoor unit and outdoor unit onto the copper pipes.

• Flare the pipe with extra length above the flaring tool as shown in the table.

• The flared edge must be even and not cracked or scratched.

! Caution

An orifice is used as expansion device in WM301 cooling only unit. It is fixed in the liquid pipe in the indoor unit.

Piping connection to the units

• Align the center of the piping and tighten the flare nut sufficiently with fingers.

• Finally, tighten the flare nut with the torque wrench until the wrench clicks.

Ø Tube, D A (mm)

Inch mm Imperial Rigid

1/4" 6.35 1.3 0.7 3/8" 9.52 1.6 1.0

Spanar

Torque Wrench

Indoor Piping

Flare Nut

Flared TubeFlare Joint

Pipe Size mm / (in) Torque Nm / (Ft-lb)

12.7 (1/2) 55 (40.6)

15.88 (5/8) 65 (48.0)

6.35 (1/4) 18 (13.3)

9.53 (3/8) 42 (31.0)

1/2" 12.70 1.9 1.3 5/8" 15.88 2.2 1.7

25 Model 07/10 15 20 30

Maximum length, m (ft), L

(39.4)

(49.2)

(114.8)

Maximum elevation m (ft), H 5 (16.4) 5 (16.4) 8 (26.2) 8 (26.2) 15 (49.2)

Maximum number of bends 10 10 10 10 10

Liquid pipe size 1/4" 1/4" 1/4" 3/8" 3/8"

Gas pipe size 3/8" 1/2" 5/8" 5/8" 5/8"

Copper tube

Swaging block

Remove burr

Page 11

1-8

COMP

ELECTRICAL WIRING CONNECTION

Cooling unit

IMPORTANT : * The figures shown in the table are for information purpose only. They should be checked and selected

to comply with the local/national codes of regulations. This is also subject to the type of installation and conductors used.

** The appropriate voltage range should be checked with label data on the unit. ETL listed is only applicable to 60Hz

power supply only.

COMP

WM301 VS SL30C

WM07 / 10 / 15 / 20 / 25 / 301 VS SL07 / 10 / 15 / 20 / 25 / 30B 5WM311 VS 5SL28C

There must be a double pole switch with a minimum 3mm contact gap and fuse/circuit breaker as recommended in the fixed installation circuit.

Outdoor Unit

Terminal Block

Power Supply Cable

There must be a double pole switch with a minimum 3mm contact gap and fuse/circuit breaker as recommended in the fixed installation circuit.

Indoor Unit

Terminal Block

Outdoor Unit

Terminal Block

Power Supply Cable

There must be a double pole switch with a minimum 3mm contact gap and fuse/circuit breaker as recommended in the fixed installation circuit.

WM201 / 251 VS SL20 / 25B (3 Phase)

Indoor Unit

Terminal Block

Outdoor Unit

Terminal Block

COMP

There must be a double pole switch with a minimum 3mm contact gap and fuse/circuit breaker as recommended in the fixed installation circuit.

Power Supply Cable

Indoor Unit

Terminal Block

Outdoor Unit

Terminal Block

WM301 VS SL30C (3 Phase)

Wire Clamp

Interconnection

Cable

• All wires must be firmly connected.

• All wires must not touch the refrigerant piping, compressor or any moving parts of the fan motor.

• The connecting wires between the indoor unit and the outdoor unit must be clamped on the wire clamps as shown in the figure.

• The power supply cord must be equivalent to H05RN-F (245IEC57) which is the minimum requirement.

Model Indoor WM 071/ 101/ 151 WM201/ 251/ 301 5WM311 WM301 WM201/ 251/ 301 WM301

Outdoor SL07/ 10/ 15B SL20/ 25/ 30B 5SL28C SL30C SL20/ 25/ 30B SL30C

Voltage range**

220V-240V/ 1Ph/ 50Hz + or 208V-230V/ 1Ph/ 60Hz + 380V-415V/ 3Ph/ 50Hz +N+

Power supply cable size* mm

1.5 2.5 2.5 4 1.5 1.5

Number of wires 333355 Interconnection cable size* mm

1.5 2.5 2.5 2.5 1.5 1.5

Number of wires 333444 Recommended fuse A 15 20 20 25 15 15

Indoor Unit

Terminal Block

Page 12

1-9

English

Heat pump unit

4WV

COMP

4WV

COMP

4WV

COMP

4WV

COMP

WM301R VS SL30CR

WM07 / 10 / 15 / 20 / 25 / 301R VS SL07 / 10 / 15 / 20 / 25 / 30BR 5WM301R VS 5SL28CR

There must be a double pole switch with a minimum 3mm contact gap and fuse/circuit breaker as recommended in the fixed installation circuit.

Indoor Unit

Terminal Block

Outdoor Unit

Terminal Block

Power Supply Cable

Outdoor Coil Sensor Connection Wire

(8m long) attached in the indoor unit

There must be a double pole switch with a minimum 3mm contact gap and fuse/circuit breaker as recommended in the fixed installation circuit.

Indoor Unit

Terminal Block

Outdoor Unit

Terminal Block

Power Supply Cable

Outdoor Coil Sensor Connection Wire

(8m long) attached in the indoor unit

4WV

COMP

4WV

COMP

4WV

COMP

4WV

COMP

WM301R VS SL30CR (3 Phase)WM201 / 251R VS SL20 / 25BR (3 Phase)

Outdoor Coil Sensor Connection Wire

(8m long) attached in the indoor unit

Outdoor Coil Sensor Connection Wire

(8m long) attached in the indoor unit

There must be a double pole switch with a minimum 3mm contact gap and fuse/circuit breaker as recommended in the fixed installation circuit.

Indoor Unit

Terminal Block

Outdoor Unit

Terminal Block

Power Supply Cable

Indoor Unit

Terminal Block

Outdoor Unit

Terminal Block

There must be a double pole switch with a minimum 3mm contact gap and fuse/circuit breaker as recommended in the fixed installation circuit.

Power Supply Cable

IMPORTANT : * The figures shown in the table are for information purpose only. They should be checked and selected

to comply with the local/national codes of regulations. This is also subject to the type of installation and conductors used.

** The appropriate voltage range should be checked with label data on the unit. ETL listed is only applicable to 60Hz

power supply only.

Model Indoor WM 071/ 101/ 151 R WM201/ 251/ 301 R 5WM301R WM301 R WM201/ 251/ 301 R WM301 R

Outdoor SL07/ 10/ 15BR SL20/ 25/ 30BR 5SL28CR SL30CR SL20/ 25/ 30BR SL30CR

Voltage range**

220V-240V/ 1Ph/ 50Hz + or 208V-230V/ 1Ph/ 60Hz + 380V-415V/ 3Ph/ 50Hz +N+

Power supply cable size* mm

1.5 2.5 2.5 4 1.5 1.5

Number of wires 3 3 3355 Interconnection cable size* mm

1.5 2.5 2.5 2.5 1.5 1.5

Number of wires 5 5 5664 Recommended fuse A 15 20 20 25 15 15

Page 13

1-10

VACUUMING AND CHARGING

Purging the piping and the indoor unit

Except for the outdoor unit which is pre-charged with refrigerant, the indoor unit and the refrigerant connection pipes must be air-purged because the air containing moisture that remains in the refrigerant cycle may cause malfunction of the compressor.

• Remove the caps from the valve and the service port.

• Connect the centre of the charging gauge to the vacuum pump.

• Connect the charging gauge to the service port of the 3-way valve.

• Start the vacuum pump. Evacuate for approximately 30 minutes. The evacuation time varies with different vacuum pump capacity. Confirm that the charging gauge needle has moved towards -76mmHg (0~76mmHg).

Caution If the gauge needle does not move to 0~76mmHg, be sure to check for gas leaks (using the refrigerant detector) at flare type connection of the indoor and outdoor unit and repair the leak before proceeding to the next step.

• Close the valve of the changing gauge and stop the vacuum pump.

• On the outdoor unit, open the suction valve (3 way) and liquid valve (2 way) (in anti-clockwise direction) with 4mm key for hexagon sacked screw.

Service Port

Outdoor Unit 3 Ways Valve

Flare Unit

Refrigerant Piping

Allen Key

Open

Indoor Unit

Outdoor Unit

Discharge

Valve

Suction

Valve

Gas Side

Liquid Side

Vacuum Pump

Low

SPECIAL PRECAUTIONS WHEN DEALING WITH R410A UNIT

• R410A is a near azeotrope refrigerant blend of hydro fluorocarbon (HFC) which is environmental friendly. It has Zero Ozone Depletion Potential (ODP=0) and this conforms to Montreal Protocol regulations. It has no flame propagation and a low toxic refrigerant (rated as A1 by ARI). R410A is a mixture of R32 (50%) and R125 (50%).

• POE oil is used as lubricant for R410A compressor, which is different from the mineral oil used for R22 compressor. During installation or servicing, extra precaution must be taken not to expose the R410A system too long to moist air. Residual POE oil in the piping and components can absorb moisture from the air.

• Refrigerant R410A is more easily affected by dust of moisture compared with R22, make sure to temporarily cover the ends of the tubing prior to installation.

• No additional charge of compressor oil only is permitted.

• No refrigerant other than R410A is permitted.

• Tools designed specifically for R410A only. i) Manifold gauge and charging hose ii) Gas leak detector iii) Refrigerant cylinder/charging cylinder iv) Vacuum pump c/w adaptor v) Flare tools vi) Refrigerant recovery machine

! CAUTION

• R410A must be charged as liquid. Usually R410A cylinder is equipped with a dip-pipe for liquid withdrawal.

If there is no dip-pipe, the cylinder should be inverted so as to withdraw liquid R410A from the valve.

• Do not top-up when servicing leak, as this will reduce the unit performance. Vacuum the unit thoroughly and then

charge the unit with fresh R410A according to the amount recommended in the specification.

• Do not touch the compressor or refrigerant piping when the chiller is running. If necessary wear protective gloves.

Additional charge

The refrigerant is pre-charged in the outdoor unit. If the piping length is less than 7.62m (25 ft), then additional charge after vacuuming is not necessary. If the piping length is more than 7.62m (25 ft), then use the additional charge valve as indicated in the table below.

Page 14

1-11

English

IR signal receiver

When an infrared remote control operating signal has been transmitted, the signal receiver on the indoor unit will make a <beep> sound to confirm acceptance of the signal transmission.

INDICATOR LIGHTS

Cooling unit

LED Indicator Lights : Normal Operation And Fault Conditions For Cooling Unit

LED Indicator Lights for Cooling Unit

Power ON

Timer

Sleep mode

Dry mode

LED Indicator Lights

IR Receiver

Operation / Fault Indication Action

Timer on. –

Sleep mode on. –

Dry mode. –

Frost prevention. Clean the filter and switch to high fan.

Room air sensor contact loose/short. Call your dealer.

Indoor coil sensor contact loose/short.

Call your dealer.

Sensor contact problem, compressor

Call your dealer.

overload protection trip or gas leak

ON or OFFON Blinking

Power Dry Timer Sleep

Continuously

once every 2 sec.

twice every 2 sec.

3 times every 2 sec.

Charge operation

This operation must be done by using a gas cylinder and a precise weighing machine. The additional charge is toppedup into the outdoor unit using the suction valve via the service port.

• Remove the service port cap.

• Connect the low pressure side of the charging gauge to

the suction service port center of the cylinder tank and close the high pressure side of the gauge. Purge the air from the service hose.

• Start the air conditioner unit.

Indoor Unit

Outdoor Unit

Liquid Side

Discharge

Valve

Suction

Valve

Gas Side

Open

Check Valve

Low Hi

Model 10 m/32.8 ft 12 m/39.4 ft 15 m/49.2 ft 071 / 101 / 151 35 65 - 201 35 65 110 251 / 301 90 165 280 071R / 101R /151R 50 90 - 201R 60 110 185 251R / 301R 120 220 370

Model 10 m/32.8 ft 12 m/39.4 ft 15 m/49.2 ft 311 80 150 255 301R 110 200 335

Additional charge in gram (R410A)

• Open the gas cylinder and low pressure charging valve.

• When the required refrigerant quantity is pumped into the unit, close the low pressure side and the gas cylinder valve.

• Disconnect the service hose from service port. Put back the service port cap.

Additional charge in gram (R22)

Page 15

1-12

LED Indicator Lights : Normal Operation And Fault Conditions For Heat Pump Unit

Cooling mode. –

Dry mode. –

Fan mode. –

Heat mode. –

Auto mode in heating operation. –

Auto mode in cooling operation. –

Defrost operation. –

Compressor overload protection. Call your dealer.

Indoor coil sensor contact loose/short. Call your dealer.

Outdoor coil sensor contact loose/short. Call your dealer.

Room air sensor contact loose/short. Call your dealer.

If the system is in cool mode or heat mode (with the sleep function off), the sensor may have a contact problem, compressor overload protection trip or gas leak.

Normal Operation/Fault Condition Action

Cool Dry Fan Heat Sleep

Heat pump unit

The table shows the LED indicator lights for the air conditioner unit under normal operation and fault conditions. The LED indicator lights are located at the bottom right side of the air conditioner unit. The heat pump units are equipped with an “auto” mode sensor whereby it will provide reasonable room temperature by switching automatically to either “cool” or “heat” mode, according to the temperature set by the user.

LED Indicator Lights For Heat Pump Unit

Cooling mode Dry mode Heat/Fan mode Sleep mode

(red/green)

ON or OFF

Blinking

Page 16

1-13

English

Cooling

Dry

Horizontal

25°C/77°F

AIR CONDITIONER UNIT OPERATION

Dry mode

• When the air humidity is high, the unit can operate in dry mode. Press <MODE> button and choose <DRY>.

• If the room temperature is 2°C/35.6°F higher than the set temperature, the air conditioner will operate under cooling mode until it reaches within the 2°C/35.6°F range of difference compared to the set temperature before it converts to dry mode.

• If the room temperature is within the 2°C/35.6°F range of difference compared to the set temperature, it will directly operate under dry mode.

• The unit will operate at LOW speed under dry mode.

Heat mode (for heat pump unit only)

• When the unit is switched on from cold start or defrosting cycle, the indoor fan will start to operate only after the coil reaches the desired temperature.

• When the set temperature is achieved, the indoor fan will operate until the coil cannot provide anymore additional heat.

Horizontal air flow control

• For more effective air circulation, you can manually adjust the air discharge grille to the left or right.

• During cool mode operation and dry mode operation, do not direct the air discharge louver downwards for too long. If operating continues in this way, condensation may occur on the louver, thus resulting in drippings.

Hot Keep (for heat pump only)

• During compressor cut off, the indoor fan can be switched

(i) ON (default) or (ii) OFF or (iii) Interval on and off

by setting the slide switch shown in the diagram.

• The switch is located at the front frame cover (next to

the ON/OFF switch).

NOTE : When the option is selected, the power supply of

the unit need to be reset in order to activate the function.

Overheating protection (for heat pump unit only)

• In case the internal and/or the external temperature is to high, or the filter is dirty and clogged up, the refrigerant may be overheated. The compressor will cut out when the condensing temperature reaches 62°C/143.6°F.

Frost prevention

• When the air filter is dirty, the evaporating temperature will decrease and eventually cause frosting.

• The LED light will blink to indicate that the filter is dirty. If the evaporating temperature reaches -2°C/28.4°F, the unit will trip and defrost.

Fan speed and rated cooling capacity

• The rated cooling capacity is provided at the maximum fan speed.

• The cooling capacity is lower when the unit is operating at MEDIUM and LOW fan speed.

ON/OFF switch

HOT KEEP

OFF

INTERVAL

Page 17

1-14

! Warning

• Disconnect from the main power supply before servicing the air conditioner unit.

• DO NOT pull out the power cord when the power is ON. This may cause serious electrical shocks which may result in fire hazards.

HOW TO INSTALL

DUAL ACTION ELECTROSTATIC AIR PURIFYING

AND DEODORIZING FILTER MEDIA AND FILTER FRAME

ACTION 1ELECTROSTATIC AIR PURIFYING FILTER

Removes microscopic dust, smoke and small invisible particles to keep the room air clean with pre-charged electrostatic polypropylene filter.

ELECTROSTATIC FILTER

ACTION 2DEODORIZING FILTER

Removes unwanted smells and odors in the air and keeps the room air fresh with activated carbon filter.

STANDARD OPERATING CONDITIONS

Heat Pump Unit

Temperature Ts °C/°F Th °C/°F

Minimum indoor

temperature

Maximum indoor

temperature

Minimum outdoor

temperature

Maximum outdoor

temperature

Ts: Dry bulb temperature. Th: Wet bulb temperature.

Cooling unit

Temperature Ts °C/°F Th °C/°F

Minimum indoor

19.4 / 66.9 13.9 / 57.0

temperature

Maximum indoor

26.7 / 80.1 19.4 / 66.9

temperature

Minimum outdoor

19.4 / 66.9 13.9 / 57.0

temperature

Maximum outdoor

46 / 114.8 24 / 75.2

temperature

10 / 50

26.7 / 80.1

-8 / 17.6

24 / 75.2

-9 / 15.8

18 / 64.4

Page 18

1-15

English

SERVICE AND MAINTENANCE

Maintenance Procedures

1. Remove any dust adhering to the filter by using a vacuum cleaner or wash in lukewarm water (below 40°C/104°F ) with a neutral cleaning detergent.

2. Rinse the filter well and dry before placing it back onto the unit.

3. Do not use gasoline, volatile substances or chemicals to clean the filter.

1. Clean any dirt or dust on the grille or panel by wiping it off with a soft cloth soaked in lukewarm water (below 40°C/104°F) and a neutral detergent solution.

2. Do not use gasoline, volatile substances or chemicals to clean the indoor unit.

Period

At least once every 2 weeks.

More frequently if necessary.

At least once every 2 weeks.

More frequently if necessary.

Service Parts

Indoor air filter

Indoor unit

WHEN THE UNIT IS NOT USED FOR AN EXTENDED PERIOD OF TIME

Operate the unit for 2 hours with the following setting.

Operating mode : cool Temperature : 30°C/86°F

Remove the power plug. If you are using an independent electric circuit for your unit, cut off the circuit. Remove the batteries in the remote control.

! Caution

Do not operate any heating apparatus too close to the air conditioner unit. This may cause the plastic panel to melt

or deform as a result of the excessive heat.

! Warning

• Disconnect from the main power supply before servicing the air conditioner unit.

• DO NOT pull out the power cord when the power is ON. This may cause serious electrical shocks which may

result in fire hazards.

! Caution

1. The electrostatic air purifying and deodorizing filter should be replaced once every 6 months or when the filter changes color to brownish, whichever is sooner.

2. Used dusty filters should be disposed and shouldn't be reused, even if it has been cleaned and washed.

3. The filter is a consumable part which you can purchase from your air conditioner dealer.

4. Use the new filter immediately once it has been taken out from its sealed packing. Do not unpack the new filter too early before it is actually used as this may decrease its deodorizing effect.

Page 19

1-16

If any malfunction of the air conditioner unit is noted, immediately switch off the power supply to the unit. Check the following fault conditions and causes for some simple troubleshooting tips.

TROUBLESHOOTING

Causes / Action

- Protection against frequent starting. Wait for 3 to 4 minutes for the compressor to start operating.

- Power failure, or the fuse needs to be replaced.

- The power plug is disconnected.

- It is possible that your delay timer has been set incorrectly.

- If the fault persist after all these verifications, please contact the air conditioner unit installer.

- The air filter is dirty.

- The doors or windows are open.

- The air suction and discharge are clogged.

- The regulated temperature is not high enough.

- Odours may be caused by cigarettes, smoke particles, perfume etc. which might have adhered onto the coil.

- This is caused by air humidity after an extended period of operation.

- The set temperature is too low, increase the temperature setting and operate the unit at high fan speed.

- Switch off unit and call dealer.

- Refrigerant fluid flowing into the evaporator coil.

Fault

1. The compressor does not operate 3 minutes after the air conditioner unit is started.

2. The air conditioner unit does not operate.

3. The air flow is too low.

4. Discharge air flow has bad odour.

5. Condensation on the front air grille of the indoor unit.

6. Water flowing out from the air conditioner unit.

7. Hissing air flow sound from the air conditioner unit during operation.

If the fault persists, please call your local dealer/serviceman.

Page 20

• In the event that there is any conflict in the interpretation of this manual and any translation of the same in any language, the English version of this manual shall prevail.

• The manufacturer reserves the right to revise any of the specification and design contain herein at any time without prior notification.

• En cas de désaccord sur l’interprétation de ce manuel ou une de ses traductions, la version anglaise fera autorité.

• Le fabriquant se réserve le droit de modifier à tout moment et sans préavis la conception et les caractéristiques techniques des appareils présentés dans ce manuel.

• Im Falle einer widersprüchlichen Auslegung der vorliegenden Anleitung bzw. einer ihrer Übersetzungen gilt die Ausführung in Englisch.

• Änderungen von Design und technischen Merkmalen der in dieser Anleitung beschriebenen Geräte bleiben dem Hersteller jederzeit vorbehalten.

• Nel caso ci fossero conflitti nell’interpretazione di questo manuale o delle sue stesse traduzioni in altre lingue, la versione in lingua inglese prevale.

• Il fabbricante mantiene il diritto di cambiare qualsiasi specificazione e disegno contenuti qui senza precedente notifica.

• En caso de conflicto en la interpretación de este manual, y en su traducción a cualquier idioma, prevalecerá la versión inglesa.

• El fabricante se reserva el derecho a modificar cualquiera de las especificaciones y diseños contenidos en el presente manual en cualquier momento y sin notificación previa.

• В случае противоречия перевода данного руководства с другими переводами одного и того же текста,

английский вариант рассматривается как приоритетный.

• Завод-изготовитель оставляет за собой право изменять характеристики и конструкцию в любое время без предварительного уведомления.