MCE Technologies SmarTRAQ User Manual
www.mceinc.com
User Guide,
SmarTRAQ
Limitless Door Operator
11380 White Rock Road, Rancho Cordova, CA 95742 916 463 9200
Motion Control Engineering, Inc.
11380 White Rock Road
Rancho Cordova, CA 95742
voice 916 463 9200
fax 916 463 9201
www.mceinc.com
User Guide,
SmarTRAQ Limitless Door Operator
Manual # 42-02-D001, Rev A.1, September 2003
Copyright
Copyright 2003, Motion Control Engineering. All Rights Reserved.
This document may not be reproduced, electronically or mechanically, in whole or in part, without
written permission from Motion Control Engineering.
Trademarks
All trademarks or registered product names appearing in this document are the exclusive property
of the respective owners.
Warning and Disclaimer
Although every effort has been made to make this document as complete and accurate as possible,
Motion Control Engineering and the document authors, publishers, distributors, and
representatives have neither liability nor responsibility for any loss or damage arising from
information contained in this document or from informational errors or omissions. Information
contained in this document shall not be deemed to constitute a commitment to provide service,
equipment, or software by Motion Control Engineering or the document authors, publishers,
distributors, or representatives.
Limited Warranty
Motion Control Engineering (manufacturer) warrants its products for a period of 15 months from
the date of shipment from its factory to be free from defects in workmanship and materials. Any
defect appearing more than 15 months from the date of shipment from the factory shall be
deemed to be due to ordinary wear and tear. Manufacturer, however, assumes no risk or liability for
results of the use of the products purchased from it, including, but without limiting the generality
of the forgoing: (1) The use in combination with any electrical or electronic components, circuits,
systems, assemblies or any other material or equipment (2) Unsuitability of this product for use in
any circuit, assembly or environment. Purchasers’ rights under this warranty shall consist solely of
requiring the manufacturer to repair, or in manufacturer's sole discretion, replace free of charge,
F.O.B. factory, any defective items received at said factory within the said 15 months and
determined by manufacturer to be defective. The giving of or failure to give any advice or
recommendation by manufacturer shall not constitute any warranty by or impose any liability upon
the manufacturer. This warranty constitutes the sole and exclusive remedy of the purchaser and
the exclusive liability of the manufacturer, AND IN LIEU OF ANY AND ALL OTHER WARRANTIES,
EXPRESSED, IMPLIED, OR STATUTORY AS TO MERCHANTABILITY, FITNESS, FOR PURPOSE SOLD,
DESCRIPTION, QUALITY PRODUCTIVENESS OR ANY OTHER MATTER. In no event will the
manufacturer be liable for special or consequential damages or for delay in performance of this
warranty.
Products that are not manufactured by MCE (such as drives, CRT's, modems, printers, etc.) are not
covered under the above warranty terms. MCE, however, extends the same warranty terms that
the original manufacturer of such equipment provide with their product (refer to the warranty
terms for such products in their respective manual).
Important Precautions and Useful Information
This preface contains information that will help you understand and safely maintain MCE
equipment. We strongly recommend you review this preface and read this manual before
installing, adjusting, or maintaining Motion Control Engineering equipment. This preface discusses:
• Safety and Other Symbol Meanings
• Environmental Considerations
•In This Guide
Safety and Other Symbol Meanings
Danger
This manual symbol is used to alert you to procedures, instructions, or situations which, if not done
properly, might result in personal injury or substantial equipment damage.
Caution
This manual symbol is used to alert you to procedures, instructions, or situations which, if not done
properly, might result in equipment damage.
Note
This manual symbol is used to alert you to instructions or other immediately helpful information.
Environmental Considerations
• Keep ambient temperature between 32 and 104 degrees F (0 to 40 degrees C).
• Prevent condensation on the equipment.
• Make certain that power line fluctuations are within plus or minus 10% of proper value.
In This Guide:
This guide is the installation, adjustment, and troubleshooting guide for SmarTRAQ. When
viewed online as a pdf file, hyperlinks link to related topics and informational websites. The
manual includes:
• Contents: Table of Contents. When viewed online as a pdf file, hyperlinks in the Contents
link to the associated topic in the body of the manual.
• SmarTRAQ: Product Description, installation, and troubleshooting instructions.
SmarTRAQ Contents
About SmarTRAQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Adaptability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SmarTRAQ Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SmarTRAQ Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Checking Motor Rotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Learning Full Open and Full Close Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Running the Learn Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Verify Door Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Adjusting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Helpful Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Door Open and Door Close Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Door Close Limit and Door Open Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Limit #1 and Limit #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Car Door Bumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Belt and Chain Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Motor Terminal Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Learn Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Changing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Stall Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Door Open and Door Close Protection Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Temporary Operation for Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Encoder Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Functional Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Motor Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
First Door Closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Learn Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
First Open/Close After Cycling Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Opening and Closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Reopening and Reclosing (Fire Phase II Operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Torque Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
SmarTRAQ
•About SmarTRAQ
• Product Description
• Installation
•Adjustment
• Troubleshooting
About SmarTRAQ
SmarTRAQ is a closed-loop technology door operator designed to replace older
mechanical circuits, cams, and resistors with a digital control system providing
precise door operation and reliable performance. SmarTRAQ dramatically improves door operation regardless of lobby door mass and wind loading. SmarTRAQ is A17.1, CSA-B44.1 compliant.
SmarTRAQ provides flexibility:
• Choose to modernize an existing installation economically with a new brushless motor and
microprocessor-based inverter drive (re-using existing mechanical equipment)
• Replace the complete operator with a new brushless motor, microprocessor-based inverter
drive, and new center-parting or side-slide operator package.
This user guide provides installation, adjustment, and troubleshooting information for the
SmarTRAQ motor and inverter drive. If your installation includes a new operator package,
additional instructions will be provided.
1
SmarTRAQ
Product Description
The SmarTRAQ limitless, closed-loop, door operator includes a permanent-magnet, brushless
motor with a built-in encoder and a microprocessor-based inverter drive. The compact inverter
drive enclosure mounts easily on the elevator car. The motor replaces the original motor when
re-using existing operator packages or mounts to the new operator package when the complete
door operator is being replaced or newly installed.
Table 1.1 SmarTRAQ Specifications, Interface Data, and Code Compliance
Door Operator Drive Technical Data
Input Voltage 120VAC, 50/60Hz, Single-phase
Output Voltage 3-Phase, 30VAC, 9A (26A peak)
Power Requirement 300VA
Controller Type Closed Loop, Distance and Velocity Feedback, Limitless
Door Motor Technical Data
Type Three-phase, synchronous, brushless motor with perma-
nent magnet excitation and built-in digital encoder
Motor 0.564 HP, 3-Phase AC, 8-Pole, 30 Volt, 9A (26A peak),
0 — 2000 RPM, 0 — 133Hz
Encoder 640 PPR (Pulses Per Revolution)
Elevator Control Interface Data
Input Signals Door Open
Door Close
Nudging
Heavy Door
Input Signal Level Dry Contact
Output Signals Door Open Limit
Door Close Limit
Limit 1
Limit 2
Output Signal Level N.O./N.C. Contact, 10 Amp
Code Compliance
For ASME A17.1-1996 (Rule 210.15), ASME A17.1-2000/CSA B44-00 (Requirement 2.26.5), or CSA B44-94
(Requirement 3.12.1.5) compliance, mechanical Door Position Monitoring Switch must be provided.
2 Manual # 42-02-D001 Rev. A.1
Adaptability
SmarTRAQ offers wide mechanical and electrical interface, providing a cost-effective solution
for modernization of existing door operators or for new installations. SmarTRAQ models support:
•MCE
• Center-Parting Operator Package
• Two-Speed Center-Parting Operator Package
• Single-Speed Side Slide Operator Package
• Two-Speed Side Slide Operator Package
•Westinghouse
• Model A Series
• Model B Series
• Model BB2
•Model E Series
•Model EZ
•Model HY
•Model MG
•Haughton
•T
•T1
•TH
•Montgomery
•MAC Series
•Dover
•DC Series
•HD Series
• Otis
•6970
•7300
• 7782
•GAL
• All Models
•Armor
•C4
Product Description
3
SmarTRAQ
SmarTRAQ Models
To support a wide selection of door operators, SmarTRAQ motor configurations include:
Figure 1.1 Motor Configurations
Model 4151-F
Otis 7300
Westinghouse A, B, and BB2
Model 4157-F
Otis 6970
Model 4152-B2
Haughton TH
Model 4150-B1
MAC
Westinghouse EZ
Model 4151-B1
Armor C4
GAL (all models)
Haughton T and T1
Otis 7782
Westinghouse E and HY
Model 4150-B3
Dover DC and HD
4 Manual # 42-02-D001 Rev. A.1
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