McCulloch M12592RB, 96061016901 Parts Manual

REPAIR PARTS MANUAL

MODEL NO. M12592RB (96061016901)
Lawn Tractor

www.mcculloch.biz

532 41 38-33 Rev 1 05.14.08 AP/TH PRINTED IN U.S.A.

HOW TO USE THIS MANUAL

This manual is designed to provide the customer with a means to identify the parts on his/her tractor
when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,
it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some
hardware and parts are drawn larger in order to more readily identify them.

Each tractor has its own model number.

The model number for your tractor can be found on the fender under the seat.

When ordering parts, always give the following information:

• Product - “Tractor”

• Model Number - “

• Part Number

• Part Description

M12592RB(96061016901)

”

TABLE OF CONTENTS

SCHEMATIC ................................................................................................................ 3

ELECTRICAL ............................................................................................................ 4-5

CHASSIS ..................................................................................................................6-7

DRIVE........................................................................................................................8-9

STEERING ............................................................................................................10-11

SEAT .......................................................................................................................... 12

DECALS ..................................................................................................................... 13

ENGINE ................................................................................................................. 14-15

MOWER DECK .....................................................................................................16-17

MOWER LIFT ........................................................................................................18-19

BAGGER ............................................................................................................... 20-21

2

TRACTOR- -MODEL NO. M12592RB (96061016901) PRODUCT NO. 960 61 01-69

SCHEMATIC

03051_197438 (NO LIGHTS)

12VDC

STARTER

SOLENOID

STARTER

M

BLACK

RED

AMMETER

(OPTIONAL)

A

WHITE

RED

FUSE

15 AMP

BATTERY

RED

S

B

M

G

ACK

BL

A1

A2

L

ORANGE

RED

CLUTCH / BRAKE

(PEDAL UP)

GREEN

ATT'MENT CLUTCH

(CLUTCH OFF)

OPERATOR PRESENCE

85 86

87

OPERATOR PRESENCE

85 86

RELAY

RELAY

87

1

87A

2

FBI BUZZER

30

30

SWITCH

BLACK

FBI

IGNITION SWITCH

CIRCUITPOSITION

OFF

RUN/OVERRIDE

M+G+A1

B + S + A1START

B+A1

B+A1RUN

“MAKE”

L+A2

BLACK

GRAY

BLACK

BLACK

FUEL

LINE

BLUE RED

CARBURETOR SOLENOID

(IF SO EQUIPPED)

RED

CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM

LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED
TO PROPERLY SECURE YOUR WIRING.

03051

3

87A

SEAT SWITCH

(NOT OCCUPIED)

IGNITION

UNIT

REMOVABLE

CONNECTIONS

NON-REMOVABLE

CONNECTIONS

BAGGER

INTERLOCK

(NO BAG,

CHUTE OR

PLUG)

BLACK

GROUNDING

CONNECTOR

SPARK

PLUGS GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)

DIODE

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

REVERSE SWITCH

ALTERNATOR

87

87A

RELAY

8586

30

33

30

28

29

26

24

42

43

25

41

27

27

27

40

197438

94

93

92

16

58

2

1

27

66

81

48

59

16

16

REPAIR PARTS

TRACTOR- -MODEL NO. M12592RB (96061016901) PRODUCT NO. 960 61 01-69

ELECTRICAL

4

REPAIR PARTS

TRACTOR- -MODEL NO. M12592RB (96061016901) PRODUCT NO. 960 61 01-69

ELECTRICAL

KEY PART
NO. NO. DESCRIPTION

1 532 16 34-65 Battery
2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4
16 532 17 61-38 Switch Interlock
24 532 12 47-80 Cable Starter 6 Ga. 11" Red
25 532 16 59-87 Cable Battery Crd 56" Red
26 532 17 51-58 Fuse
27 873 51 04-00 Nut Keps Hex 1/4-20 unc
28 532 12 77-25 Cable Ground 6 Ga. 18" Black
29 532 19 27-49 Switch Seat
30 532 19 33-50 Switch Ignition
33 532 14 04-01 Key Ign Molded
40 532 19 74-38 Harness Ign
41 871 11 04-08 Bolt Flk Fin Hex 1/4-20 unc x 1/2
42 532 13 15-63 Cover Terminal Red
43 532 19 25-07 Solenoid
48 532 14 08-44 Adapter Ammeter Rectangular
58 532 16 94-19 Buzzer Crd
59 532 18 03-79 Switch FBI CRD
66 817 49 06-08 Screw Thdrol 3/8-16 x 1/2 Ty-Tt
81 532 10 97-48 Relay Asm
92 532 19 66-15 Harness Pigtail
93 532 19 25-40 Screw Plastite 10-14 x 2.0
94 532 19 18-34 Module Reverse

NOTE: All component dimensions given in U.S. inches.

1 inch = 25.4 mm.

5

REPAIR PARTS

TRACTOR- -MODEL NO. M12592RB (96061016901) PRODUCT NO. 960 61 01-69

CHASSIS AND ENCLOSURES

28

17

256

266

173

172

187

189

186

198

188

187

170

175

188

189

171

26

265

190

25

208

171

26

184

165

209

11

31

24

18

209

69

15

209

26

25

3

39

89

30

24

5

209

9

5

209

209

8

13

278

179

185

33

164

3

209

207

209

205

6

16

35

209

37

34

38

205

145

37

26

1

208

209

35

10

209

3

162

2

24

163

26

209

8

24

26

38

chassis-Alpha_CRD_1

6

REPAIR PARTS

TRACTOR- -MODEL NO. M12592RB (96061016901) PRODUCT NO. 960 61 01-69

CHASSIS AND ENCLOSURES

KEY PART
NO. NO. DESCRIPTION

1 532 17 46-20 Chassis
2 532 18 03-84 Drawbar
3 817 06 06-12 Screw 3/8-16 x 3/4
5 532 15 52-72 Bumper Hood/Dash
6 532 18 44-19 Saddle
8 532 12 64-71 Clip Insulator 13/32 Mtg. Hole
9 532 19 46-88 Dash
10 872 14 06-08 Bolt, Carriage 3/8-16 x 3/4
11 532 17 49-96 Panel, Dash, L.H.
13 532 18 17-19 Panel, Asm. Dash R.H.
15 874 18 05-12 Screw, Machine, Truss Head
5/16-18 unc x 3/4
16 873 51 05-00 Nut
17 532 40 61-79 Hood
18 532 18 49-21 Bumper Hood
24 874 78 06-16 Bolt
25 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga.
26 873 80 06-00 Nut
28 532 19 47-98 Grille
30 532 19 73-64 Fender
31 532 16 51-56 Bracket, Fender Support
33 532 18 25-07 Footrest, L.H.
34 532 18 25-08 Footrest, R.H.
35 872 11 06-06 Bolt
37 817 49 05-08 Screw Thdrol 5/16-18 x 1/2 TYT
38 532 18 17-48 Bracket Asm Pivot Mower Rear
39 532 18 75-68 Bracket Pivot
69 532 14 24-32 Screw HxWsh Hi-Lo
89 532 19 73-39 Console CRD 6 Sp. 418
145 532 40 91-67 Rod Pivot Chassis/Hood

KEY PART
NO. NO. DESCRIPTION

162 532 18 03-82 Bracket Exten Chassis Lh CRD
163 532 18 03-83 Bracket Exten Chassis Rh CRD
164 532 16 56-05 Support Battery CRD
165 532 18 13-56 Cover Battery
170 532 19 94-88 Backplate CRD
171 872 14 06-20 Bolt Rdhd Sqnk
3/8-16 x 2-1/2 Gr. 5
172 819 13 20-16 Washer 13/32 x 1-1/4 x 16 Ga.
173 873 51 06-00 Nut, Keps Hex 3/8-16 unc
175 532 18 82-03 Door Trap
179 532 18 82-02 Rod Pivot FBI CRD
184 532 17 46-62 Bracket Actuator Bagger CRD
185 532 18 11-01 Knob Rod Brake Parking
186 532 16 07-93 Latch Asm Mulch/Bagger
187 532 12 50-04 Nut Weld
188 819 06 12-16 Washer #10
189 810 07 10-00 Washer Lock #10
190 871 08 10-10 Screw Pan Hd Phillip 10-24 x 5/8
198 532 16 89-37 Nut, Push
205 817 49 06-08 Screw Thdrol 3/8-16 x 1/2
207 817 67 05-08 Screw Thdrl. 5/16-18 x 1/2
208 817 67 06-08 Screw Thdrol 3/8-16 x 1/2
209 817 00 06-12 Screw Hex Wsh Thdrol 3/8-16
256 532 18 13-61 Cover Fender Rack
265 532 18 57-04 Seal RH Side Bagger
266 532 18 57-03 Seal LH Side Bagger
278 532 19 16-11 Screw 10 x 3/4 Single Lead Hex

- - 532 00 54-79 Plug Button

- - 532 19 39-35 Plug Switch Light

NOTE: All component dimensions given in U.S. inches.

1 inch = 25.4 mm.

7

REPAIR PARTS

TRACTOR- -MODEL NO. M12592RB (96061016901) PRODUCT NO. 960 61 01-69

DRIVE

2

263

77

16

183

14

112

13

30

183

11

84

96

96

183

80

255

295

183

57

172

167

10

8

4

3

79

35

30

36

77

21

38

214

207

47

51

262

171

161

112

159

14

163

82

253

165

158

254

162

83

156

168

166

120

295

40

38

56

177

42

42

39

18

51

5

5

18

6

62

35

36

6

263

28

258

36

35

22

255

29

215

203

34

66

65

26

37

268

9

27

49

120

258

10

43

187

50

36

263

275

293

264

171

265

266

261

292

266

294

181

263

182

183

50

150

48

151

51

47

35

26

53

27

15

1

75

78

76

96

26

25

24

19

55

drive-CRD_D6800_fender_2_r1

8