McCulloch MC20H42YT, 96048002700 Parts Manual

REPAIR PARTS MANUAL
MODEL NO. MC20H42YT (96048002700) LAWN TRACTOR
www.mcculloch.biz
532 44 66-64 Printed in the U.S.A.
01.23.12 BD
HOW TO USE THIS MANUAL
Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information:
• Product - “TRACTOR”
• MODEL NUMBER - “MC20H42YT (96048002700)”
• Part Number
• Part Description
TABLE OF CONTENTS
SCHEMATIC ................................................................................................................ 3
ELECTRICAL ............................................................................................................ 4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE ................................................................................................................. 10-11
STEERING ............................................................................................................12-13
MOWER DECK .....................................................................................................14-15
MOWER LIFT .............................................................................................................16
SEAT .......................................................................................................................... 17
DECALS .....................................................................................................................18
WARRANTY ............................................................................................................... 20
M
FUSE
STARTER
SOLENOID
BATTERY
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH (NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
JUNCTION
CONNECTOR
S
M
B
G
L
2
3 1
6
A2
A1
M
63
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING.
SCH11
IGNITION SWITCH
CIRCUITPOSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
BLACK /WHITE
BLUE
BLUE
BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
DER
RED
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
POWER OUTLET
(OPTIONAL)
12V
BLACK
A
AMMETER
(OPTIONAL)
RED
BLACK
BROWN
HEADLIGHTS
LIGHT SWITCH
ORANGE
LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM
ALTERNATOR
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
DIODE
28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR
BRIGHTEST.
TRACTOR - MODEL NO. MC20H42YT (96048002700), PRODUCT NO. 960 48 00-27
SCHEMATIC
3
TRACTOR - MODEL NO. MC20H42YT (96048002700), PRODUCT NO. 960 48 00-27
ELECTRICAL
T02S
With 12V Outlet Option
103
59
79
22
21
87
33
30
With Service Minder Option
4646
90
26
16
34
71
40
27
43
42
41
25
2
28
55
94
29
92
93
4
TRACTOR - MODEL NO. MC20H42YT (96048002700), PRODUCT NO. 960 48 00-27
ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 532 16 34-65 Battery 2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4 8 532 19 32-28 Box Battery 16 532 17 61-38 Switch Interlock Push-In 21 532 18 37-59 Harness Socket Light w/4152J 22 532 00 41-52 Bulb Light 25 532 41 28-94 Cable Starter 26 532 17 51-58 Fuse 27 873 51 04-00 Nut Keps Hex 1/4-20 unc 28 532 19 88-85 Cable, Ground 29 532 40 15-45 Switch, Seat 30 532 19 33-50 Switch, Ignition 33 532 41 19-35 Key/Chain 34 532 11 07-12 Switch Light/Reset 40 532 40 10-98 Harness Ignition Dash/Lift 41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2 42 532 13 15-63 Cover, Terminal 43 532 19 25-07 Solenoid 55 817 06 05-12 Screw Thdrol 5/16-18 x 3/4 TYTT 71 532 40 04-49 Harness Ignition Chassis/Lift 79 532 17 52-42 Socket Asm Bulb Twistlock 87 532 19 78-02 Switch Interlock Clutch Cable 90 532 43 53-95 Cover Terminal Battery 92 532 19 66-15 Harness Pigtail Console ROS 93 532 19 25-40 Screw Plastite 10-14 x 2.0 94 532 19 18-34 Module Reverse ROS
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
5
TRACTOR - MODEL NO. MC20H42YT (96048002700), PRODUCT NO. 960 48 00-27
CHASSIS
15
297
18
25
289
181
196
176
176
176
14
191
206
130
5
137
205
177
176
151
175
182
176
150
130
36
194
36
194
235
68
236
68
235
236
138
139
34
278
139
68
287
162
181
chassis-tex_elite sv tv husq_14
159
37
183
228
68
68
152
68
194
189
228
189
180
159
6
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