McCulloch 96021000900, 532 43 67-90, MOWCART 66 User Manual
www.mcculloch.biz
MOWCART 66
Operator's Manual / 96021000900
532 43 67-90
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
op er at ing this equipment.
Patents Pending
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
WARNING: In order to prevent ac ci den tal
starting when setting up, trans port ing,
ad just ing or making repairs, always
dis con nect spark plug wire and place wire
where it can not contact spark plug.
WARNING: Do not coast down a hill in
neutral, you may lose control of the riding
mower.
WARNING: Engine exhaust, some of
its constituents, and certain vehicle
com po nents contain or emit chem i cals
known to the State of Cal i for nia to cause
can cer and birth defects or oth er re pro ductive harm.
WARNING:This unit is not intended for
towing, or use of wheel weights. Only use
attachments designed specifically for this
riding mower.
WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State of
Cal i for nia to cause can cer and birth defects
or oth er re pro duc tive harm. Wash hands
after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instructions on the
machine and in the manual before starting.
• Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at
all times.
• Only allow responsible adults, who are familiar with
the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
• Be sure the area is clear of bystanders before operating.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while
backing.
• Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction.
Material may ricochet back toward the operator. Stop
the blade when crossing gravel surfaces.
• Do not operate machine without the entire grass catcher,
discharge chute, or other safety devices in place and
working.
• Slow down before turning.
• Never leave a running machine unattended. Always
turn off blade, set parking brake, stop engine, and
remove keys before dismounting.
• Disengage blade when not mowing. Shut off engine
and wait for all parts to come to a complete stop before
cleaning the machine, removing the grass catcher, or
unclogging the discharge chute.
• Operate machine only in daylight or good artificial
light.
• Do not operate the machine while under the influence
of alcohol or drugs.
• Watch for traffic when operating near or crossing
roadways.
• Use extra care when loading or unloading the machine
into a trailer or truck.
• Always wear eye protection when operating
machine.
• Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
• Keep machine free of grass , leaves or other debris
build-up which can touch hot exhaust / engine parts and
burn. Do not allow the mower deck to plow leaves or
other debris which can cause build-up to occur. Clean
any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on it,
do not mow it.
• Mow up and down slopes (15° Max), not across.
• Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
• Choose a low ground speed so that you will not have
to stop or shift while on the slope.
• Do not mow on wet grass. Tires may lose traction.
• Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill.
• If machine stops while going uphill, disengage blade,
shift into reverse and back down slowly.
• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blade and proceed
slowly straight down the slope.
• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction,
which could cause the machine to roll over.
• Use extra care while operating machine with grass
catchers or other attachments; they can affect the
stability of the machine.
• Do no use on steep slopes.
• Do not try to stabilize the machine by putting your foot
on the ground.
• Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly roll over if a wheel is over
the edge or if the edge caves in.
2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
III. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the
area.
• Before and while backing, look behind and down for
small children.
• Never carry children, even with the blade shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a
child.
IV. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water
heater or other appliances.
• Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. If this is not possible,
then refuel such equipment with a portable container,
rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing
immediately.
• Never overfill fuel tank. Replace gas cap and tighten
securely.
GENERAL SERVICE
• Never operate machine in a closed area.
• Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage and remove any
fuel-soaked debris. Allow machine to cool before
storing.
• If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
• Never make any adjustments or repairs with the engine
running.
• Check grass catcher components and the discharge
chute frequently and replace with manufacturer’s
recommended parts, when necessary.
• Mower blade is sharp. Wrap the blade or wear gloves,
and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service
as required.
• Maintain or replace safety and instruction labels, as
necessary.
• Be sure the area is clear of bystanders before operating.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while
backing.
3
Gasoline Capacity
and Type: Unleaded Regular
Oil Type SAE 30 (above 32°F)
(API-SG-SL):
SAE 5W-30(below 32°F)
Oil Capacity: 20 oz.
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed Forward: 0-4 mph
Reverse: 0-1 mph
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It
has been designed, engineered and manu fac tured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/
department. We have com pe tent, well-trained tech ni cians
and the proper tools to ser vice or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor prop erly.
Always observe the “SAFETY RULES”.
1.2 qt.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for
and using your tractor.
• Follow the instructions under “Maintenace” and “Stor age” sec tions of this own er’s manual.
WARNING: This tractor is equipped with an internal com bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered
land unless the en gine's exhaust system is equipped with
a spark arrester meeting ap pli ca ble local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply
on federal lands.
TABLE OF CONTENTS
Safety Rules ................................................................... 3
Product Specifications .................................................... 4
Assembly ........................................................................ 6
Operation ........................................................................ 8
Maintenance Schedule ................................................. 13
Maintenance .............................................................. 13
Service and Adjustments ........................................... 17
Storage ...................................................................... 21
Troubleshooting ......................................................... 22
4
3TEERINGª7HEELª)NSERT
ª0IN
UNASSEMBLED PARTS
ª,ARGEª&LATª7ASHER
3TEERINGª7HEEL
ªª*AMª.UT
3TEERINGª#OVER
3EAT
ªª&LATª7ASHER
3TEERINGª7HEELª!DAPTER
ª7ASHER
ª+NOB
ªª,OCKª.UT
ªªXªªª
(EXª"OLT
ª+EY
3TEERINGª
3HAFTª#OVER
3TEERINGª3HAFTª
3LOPEª3HEET
5
ASSEMBLY
Your new riding mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your riding mower all parts and hardware you as sem ble must be
tightened securely. Use the correct tools as nec es sary to in sure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard
wrench sizes you need are listed below.
(1) 3/4" wrench
(1) 1/2" wrench
(1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in this man ual, it means
when you are in the operating po si tion (seated be hind the
steer ing wheel).
TO REMOVE RIDING MOWER FROM
CARTON
UNPACK CARTON
1. Cut along dotted lines on all four panels of carton. Remove carton and top frame as one unit.
2. Remove packing materials from riding mower.
NOTE: Only cut carton with a short blade utility knife, a
long blade or saw can puncture tires on unit.
HOW TO SET UP YOUR RIDING
MOWER
INSTALL STEERING COLUMN
1. Insert steering shaft into mount and securely fasten with
bolt, washer, and nut provided.
2. Insert pin into hole in steering shaft.
3. Slide plastic cover over steering shaft and into position.
Steering Shaft
4. Slide steering shaft protective foam cover over shaft.
Position front wheels of the riding mower so they are
5.
pointing straight forward.
6. Remove steering wheel adapter from steering wheel
and slide adapter onto steer ing shaft.
Insert
Washer
Steering Shaft
Nut
Steering Wheel
Adapter
Foam Cover
7. Press steering wheel into position on shaft, install large
washer, and tighten nut securely.
8. Snap steering wheel insert into center of steer ing wheel
securely.
INSTALL SEAT
1. Pivot seat upward and remove from the cardboard
packing. Remove the cardboard packing and discard.
2. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
3. Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of riding mower.
4. Pivot seat and pan forward and as sem ble adjustment
knob and flat washer loosely. Do not tighten.
Nut
Pin
Washer
Plastic Cover
Steering
Shaft Mount
Bolt
Seat
Seat Pan
Shoulder Bolt
02466
5. Lower seat into operating position and sit in seat.
6. Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
7. Get off seat without moving its ad just ed position.
8. Raise seat and tighten adjustment knob securely.
6
ASSEMBLY
Flat Washer
02464
Adjustment Knob
CHECK BATTERY
Make sure battery is securely fastened, and that all wires
are securely connected.
• Battery is located under the seat.
• Battery has been fully charged from the factory, before
installation.
Seat
CHECK TIRE PRESSURE
The tires on your riding mower were overinflated at the
factory for shipping purposes. Correct tire pressure is
important for best cutting performance.
• Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See “TO LEVEL MOWER HOUSING” in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITON OF
MOWER DRIVE BELT
See the figure that is shown for replacing the mower
drive belt in the service and adjustment section of this
manual. Verify that the belt is routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your riding mower, check to
see that the brake is operating properly. See “TO ADJUST
BRAKE” in the Service and Adjustments section of this
manual.
✓CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE
WISH TO ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
Battery
NOTE: You may now roll your riding mower off the skid.
Follow the ap pro pri ate instruction below to remove the
riding mower from the skid.
WARNING: Before starting, read, un der stand and follow all in struc tions in the Operation section of this manual.
Be sure riding mower is in a well-ventilated area. Be sure
the area in front of riding mower is clear of other people
and objects.
TO ROLL RIDING MOWER OFF SKID (See Op er a tion
section for location and function of con trols)
1. Raise deck lift lever to its highest position.
2. Release parking brake by depressing clutch/brake
ped al.
3. Engage freewheel control. See “TO TRANSPORT” in
the operation section of this manual.
4. Roll riding mower forward off skid.
✓ All assembly instructions have been com plet ed.
✓ No remaining loose parts in carton.
✓ Battery is properly prepared and charged.
✓ Seat is adjusted comfortably and tightened securely.
✓ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
✓ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓ Become familiar with all controls, their location and
function. Operate them before you start the engine.
✓ Be sure brake system is in safe operating condition.
✓ Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
7
OPERATION
These symbols may appear on your riding mower or in literature supplied with the product. Learn and
understand their meaning.
REVERSE
ENGINE OFF
SYSTEM (ROS)
OVER TEMP
LIGHT
ATTACHMENT
CLUTCH ENGAGED
BRAKE/CLUTCH
PEDAL
NEUTRAL
REVERSE
OPERATION
FUEL
ATTACHMENT
CLUTCH DISENGAGED
FREEWHEEL CONTROL
DISENGAGED
HIGH
ENGINE ON
OIL PRESSURE
LOW
ENGINE START
BATTERY
DANGER, KEEP HANDS
AND FEET AWAY
CHOKE
PARKING BRAKE
REVERSE
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
FAST
P
FORWARD
KEEP AREA CLEAR
SLOW
IGNITION SWITCH
PARKING BRAKE
LOCKED
MOWER HEIGHT
(SEE SAFETY RULES SECTION)
PARKING BRAKE
UNLOCKED
MOWER LIFT
15
SLOPE HAZARDS
15
FREEWHEEL CONTROL
ENGAGED
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety information about hazards which can
result in death, serious injury
and/or property damage.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
8
Loading...