McCulloch MC16H38ST, 96011013201 User Manual

MODEL NO. MC16H38ST (96011013201)

16.0 HP 38 Inch Lawn Tractor

McCulloch

www.mcculloch.biz

402808 Rev. 1 07.11.06 VB/TR

PRINTED IN U.S.A.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

• Disengage blades when not mowing. Shut off engine

WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing, ad just ing or making repairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug.

WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

WARNING: Tow only the attachments that are rec om mend ed by and comply with spec i ﬁ ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the low est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back ing.

• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.

• Operate machine only in daylight or good artiﬁ cial light.

• Do not operate the machine while under the inﬂ uence of alcohol or drugs.

• Watch for trafﬁ c when operating near or crossing road ways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Always wear eye protection when operating machine.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.

• Follow the manufacturer's recommendation for wheel weights or counterweights.

• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down

slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other at tach ments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

2

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

• Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely ﬂ ammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there is an open ﬂ ame, spark, or pilot light such as on a water heater or other appliances.

• Never ﬁ ll containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when ﬁ lling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overﬁ ll fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine run ning.

• Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain or replace safety and instruction labels, as necessary.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

3

PRODUCT SPECIFICATIONS

Gasoline Capacity 1.25 Gallons and type: Unleaded Regular

Oil Type SAE 30 (above 32°F) (API-SG-SL): SAE 5W-30 (below 32°F)

Oil Capacity: W Filter: 3.5 Pints W/O Filter: 3.0 Pints

Spark Plug: Champion RC12YC (Gap: .030")

Ground Speed (MPH): Forward: 5.2 Reverse: 2.7

Tire Pressure: Front: 14 PSI Rear: 12 PSI

Charging System: 3 Amps Battery 5 Amps Headlights

Battery: AMP/HR: 28 MIN. CCA: 230 Case Size: U1R

Blade Bolt Torque: 45-55 FT. LBS.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have com pe tent, well-trained tech ni cians and the proper tools to ser vice or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under “Maintenace” and “Stor age” sec tions of this own er’s manual.

WARNING: This tractor is equipped with an internal com bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the mufﬂ er is available through your nearest authorized service center/depar tment (See RE PA I R PARTS section of this manual).

TABLE OF CONTENTS

SAFETY RULES .........................................................2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES................................. 4

ASSEMBLY .................................................................6-8

OPERATION ............................................................. 9-14

MAINTENANCE SCHEDULE ...................................... 15

MAINTENANCE ..................................................... 15-18

SERVICE AND AD JUST MENTS ............................19-23

STORAGE .................................................................... 24

TROU BLE SHOOT ING ............................................ 25-26

REPAIR PARTS - TRACTOR ..................................28-41

4

UNASSEMBLED PARTS

Steering Wheel

Insert

Steering Wheel

Seat

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

Battery

Steering

Boot

Steering Wheel

Adapter

(1) Large Flat Washer

Steering Extension Shaft

(1) 5/16 Lock Washer

(2) Hex Bolts 1/4-20 x 3/4

(1) Oil Drain Tube For Future Use

Slope Sheet

(2) Keps Nut 1/4-20

Keys

(2) Keys

(1) Hex Bolt 5/16-18 x 4

5

ASSEMBLY

02819

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.

(2) 1/2" wrench Pliers (2) 9/16" wrenches Tire pressure gauge Utility knife When right or left hand is mentioned in this man ual, it means

when you are in the operating po si tion (seated be hind the steer ing wheel).

INSERT

5/16 HEX BOLT

5/16 LOCK WASHER

LARGE FLAT WASHER

TO REMOVE TRACTOR FROM CAR TON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels ﬂ at.

• Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Remove steering wheel adapter from steering wheel and slide adapter onto steer ing shaft ex ten sion.

• Position steering wheel so cross bars are hor i zon tal (left to right) and slide inside boot and onto adapt er.

• Assemble large ﬂ at washer, 5/16 lock washer, 5/16 hex bolt and tighten se cure ly.

• Snap steering wheel insert into center of steer ing wheel.

• Remove protective materials from trac tor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

STEERING WHEEL

STEERING BOOT

TABS

ADAPTER

EXTENSION SHAFT

LOWER STEERING SHAFT

TAB SLOTS

FIG. 1

INSTALL SEAT (See Fig. 2)

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and ﬂ at washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

• Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjustment knob and ﬂ at washer loosely. Do not tighten.

Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its ad just ed position.

• Raise seat and tighten adjustment knob securely.

6

02602

02604

SEAT PAN

SEAT

ASSEMBLY

SHOULDER BOLT

TERMINAL COVER

DISCARD TER MI NAL PROTECTIVE CAPS

KEPS NUT

HEX BOLT

FLAT WASHER

02464

ADJUSTMENT KNOB

FIG. 2

CONNECT BATTERY (See Figs. 3 and 4)

CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected ﬁ rst to prevent sparking from accidental ground ing.

• Lift seat pan to raised position.

• Remove terminal protective caps and discard.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in the Maintenance section of this manual for charg ing in struc tions).

• First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal.

• Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.

POSITIVE (RED) CABLE

NEGATIVE (BLACK) CABLE

FIG. 3

SEAT PAN

LABEL

FIG. 4

NOTE: You may now roll or drive your tractor off the skid.

Follow the ap pro pri ate instruction below to remove the tractor from the skid

.

TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)

• Press lift lever plunger and raise attachment lift lever to its highest po si tion.

• Release parking brake by de press ing clutch/brake ped al.

• Place freewheel control in "trans mis sion dis en gaged position" (See “TO TRANS PORT” in the Op er a tion section of this manual).

• Roll tractor forward off skid.

• Remove banding holding the deﬂ ector shield up against tractor.

TO DRIVE TRAC TOR OFF SKID (See Op er a tion section for location and function of con trols)

WARNING: Before start ing, read, un der stand and fol low

all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and ﬁ ll fuel tank with gasoline.

7

ASSEMBLY

• Place freewheel control in "trans mis sion en gaged" po si tion (see "TO TRANSPORT" in Op er a tion section of this manual).

• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle position.

• Release parking brake.

• Slowly move the mo tion control lever for ward and slowly drive tractor off skid.

• Apply brake to stop trac tor, set park ing brake and place motion con trol lever in neutral po si tion.

• Turn ignition key to "STOP" position.

Continue with the in struc tions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinﬂ ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPEC I FI CA TIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the ﬁ gures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

✓CHE CKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

✓ Seat is adjusted comfortably and tightened securely. ✓ All tires are properly inﬂ ated. (For shipping purposes,

the tires were overinﬂ ated at the factory).

✓ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inﬂ ated for leveling).

✓ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections are still secure

and wires are properly clamped.

✓ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

✓ Engine oil is at proper level. ✓ Fuel tank is ﬁ lled with fresh, clean, regular unleaded

gasoline.

✓ Become familiar with all controls - their location and

function. Operate them before you start the engine.

✓ Be sure brake system is in safe operating condition. ✓ It is important to purge the transmission before op er -

at ing your tractor for the ﬁ rst time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in the Op er a tion section of this manual).

8

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE

ENGINE OFF

OVER TEMP

LIGHT

ATTACHMENT

CLUTCH ENGAGED

(Automatic Models only)

LIGHTS ON

FREE WHEEL

NEUTRAL

FUEL

ATTACHMENT

CLUTCH DISENGAGED

HIGH

ENGINE ON

OIL PRESSURE

LOW

ENGINE START

BATTERY

DANGER, KEEP HANDS

AND FEET AWAY

CHOKE

PARKING BRAKE

REVERSE

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

FAST

P

FORWARD

KEEP AREA CLEAR

SLOW

PARKING BRAKE

LOCKED

MOWER HEIGHT

15

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

IGNITION

PARKING BRAKE

UNLOCKED

MOWER LIFT

15

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

9

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.

THROTTLE/CHOKE CONTROL

CLUTCH/BRAKE PEDAL

FREE WHEEL CONTROL

AT TACH MENT CLUTCH LEVER

IGNITION SWITCH

LIGHT SWITCH POSITION

LIFT LEVER PLUNGER

ATTACHMENT LIFT LEVER

HEIGHT ADJUSTMENT INDICATOR

PARKING BRAKE

MOTION CONTROL LEVER

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower and adjust the mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and brak ing the tractor and starting the engine.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

IGNITION SWITCH - Used for starting and stopping the engine.

1992

FIG. 5

LIFT LEVER PLUNGER - Used to release attachment lift

lever when changing its position. LIGHT SWITCH POSITION - Turns the headlights on and

off. MOTION CONTROL LEVER - Selects the speed and

di rec tion of tractor. PARKING BRAKE - Locks clutch/brake pedal into the

brake position. THROTTLE/CHOKE CONTROL - Used for starting and

controling engine speed.

10

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the op er a tor to leave the seat without ﬁ rst setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full “BRAKE” position and hold.

• Place parking brake lever in “ENGAGED” position and re lease pressure from clutch/brake pedal. Pedal should re main in “BRAKE” position. Make sure parking brake will hold tractor secure.

ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION

THROTTLE/CHOKE CONTROL

"BRAKE" POSITION

CLUTCH/BRAKE PEDAL "DRIVE" POSITION

PARKING BRAKE "DISENGAGED" PO SI TION

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES -

• To stop mower blades,move attachment clutch lever to “DIS EN GAGED” po si tion.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into full “BRAKE” position.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/ BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttle control between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stop ping may cause engine to “backﬁ re”.

• Turn ignition key to “ Always remove key when leaving tractor to prevent un author ized use.

• Never use choke to stop engine.

STOP” position and remove key.

IGNITION KEY

"DIS EN GAGED" POSITION

PARKING BRAKE "ENGAGED" POSITION

MOTION CONTROL LEVER

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO BE DIS CHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot en gine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com plete ly, as described above, before leav ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle of fers the best bagging and mower per for mance.

TO MOVE FORWARD AND BACKWARD (See Fig. 6)

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 6)

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the ﬁ rst cut relatively high; the second to desired height.

11

OPERATION

TO OPERATE MOWER (See Fig. 7)

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disengage attachment clutch con trol.

CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the deﬂ ector shield in place.

"ENGAGED" PO SI TION

ATTACHMENT LIFT LEVER HIGH PO SI TION

LOW POSITION

DEFLECTOR SHIELD

TO TRANSPORT (See Figs. 5 and 8)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with at tach ment lift control.

• Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

Transmission Engaged

Transmission Disengaged

AT TACH MENT CLUTCH LEVER "DISENGAGED" PO SI TION

FIG. 7

TO OPERATE ON HILLS

WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/ BRAKE PED AL IS DEPRESSED.

• To restar t movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

FIG. 8

TOWING CARTS AND OTHER AT TACH MENTS

Tow only the attachments that are recommended by and comply with speciﬁ cations of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already ﬁ lled with sum mer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil ﬁ ll cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overﬁ ll.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance sec tion of this manual).

• To change engine oil, see the Maintenance section in this manual.

12

OPERATION

ADD GASOLINE

• Fill fuel tank to bottom of ﬁ ller neck. Do not overﬁ ll. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open ﬂ ame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP INSURE GOOD COLD WEATHER START ING.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE (See Fig. 5)

When starting the engine for the ﬁ rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en gaged position.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

• Inser t key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than ﬁ fteen sec onds per minute. If the engine does not start after several at tempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the tem per a ture.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the trans mis sion should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Re lease the parking brake and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during the engine warm up period.

• The attachments can also be used during the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disengage freewheel lever while the engine is run ning.

To ensure proper operation and performance, it is rec om mend ed that the transmission be purged before operating tractor for the ﬁ rst time. This procedure will remove any trapped air inside the transmission which may have de vel oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) po si tion, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and hold for ﬁ ve (5) seconds. Move lever to full reverse position and hold for ﬁ ve (5) seconds. Repeat this procedure three (3) times.

13

OPERATION

NOTE: During this procedure there will be no movement

of drive wheels. The air is being removed from hydraulic drive system.

• Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.

• Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT” in this sec tion of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the tractor moves approximately ﬁ ve (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately ﬁ ve (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

• Your transmission is now purged and now ready for normal op er a tion.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even dis tri bu tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until ﬁ nished (See Fig. 9).

• If grass is extremely tall, it should be mowed twice to reduce load and possible ﬁ re hazard from dried clip pings. Make ﬁ rst cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mow- ing to assure better mowing performance and proper dis charge of material. Regulate ground speed by se lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tach ment being used.

FIG. 9

14

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation

Check Tire Pressure

Check Operator Presence and Interlock Systems

T

Check for Loose Fasteners

R A

Sharpen/Replace Mower Blades

C

Lubrication Chart

T

Check Battery Level

0

Clean Battery and Terminals

R

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

E

Clean Air Filter

N G

Clean Air Screen

I

Inspect Muffler/Spark Arrester

N

Replace Oil Filter (If equipped)

E

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions.

R

O

F

E

B

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air ﬁ lter, and check blades and belts for wear. A new spark plug and clean air ﬁ lter assure proper air-fuel mixture and help your engine run better and last longer.

E

EVER

E

S

U

RS

H

C

A

25 H

Y 8 HOU

Y

R

VE

E

3

4

1,2

2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum. Do not overtighten.

S

R

U

O

H

0

1

5

Y

R

E

V

E

1

E

5

,

2

EVERY SEASON

S

R

U

O

H

0

BEFO

R

E STO

R

SERVICE DATES

LUBRICATION CHART

➀SPINDLE

ZERK

➀FRONT WHEEL

BEARING ZERK

AGE

➀SPINDLE

ZERK

➀FRONT WHEEL

BEARING ZERK

➁ENGINE

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

➀GENERAL PURPOSE GREASE ➁REFER TO MAINTENANCE “ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS. IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.

15

MAINTENANCE

02544

TRACTOR

Always observe safety rules when performing any main te nance.

BRAKE OPERATION

If tractor requires more than ﬁ ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO ADJUST BRAKE” in the Ser vice and Ad just ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PROD UCT SPECIFICATIONS” section of this man ual).

• Keep tires free of gasoline, oil, or insect control chemi cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent ﬂ at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock sys tems are work ing properly. If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the op er a tor to leave the seat without ﬁ rst setting the parking brake should shut off the engine.

• When the engine is running and the at tach ment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Re place bent or damaged blades.

CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.

• Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.

BLADE

CENTER HOLE

BLADE BOLT (SPECIAL)

MANDREL ASSEMBLY

STAR

FIG. 10

TO SHARPEN BLADE (See Fig. 11)

NOTE: We do not recommend sharp en ing blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even tual damage to mower and engine.

• The blade can be sharpened with a ﬁ le or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal anc er.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

CENTER HOLE

5/8" BOLT OR PIN

BLADE

BLADE REMOVAL (See Fig. 10)

• Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

• Remove blade bolt by turning counterclockwise.

• Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

FIG. 11

16

MAINTENANCE

0

2

4

63

BATTERY

Your tractor has a battery charging system which is suf ﬁ cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not nec es sary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

• Disconnect BLACK battery cable ﬁ rst then RED bat tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “CONNECT BATTERY” in the Assembly sec tion of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling ﬁ ns should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos si ble damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling ﬁ ns for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling ﬁ ns.

SAE VISCOSITY GRADES

SAE 30

5W-30

-20 0 30 40

F C

-30

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

-20 0

-10

32

10

60

80

20 30 40

100

FIG. 12

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil ﬁ ll cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 12 and 13)

Determine temperature range expected before oil change. All oil must meet API service classiﬁ cation SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil ﬁ ll cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove yellow cap from end of drain valve and install the drain tube onto the ﬁ tting.

OIL DRAIN VALVE

CLOSED AND LOCKED POSITION

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and ﬂ uid main te nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your near est au tho rized ser vice center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classiﬁ cation SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.

DRAIN TUBE

YEL LOW CAP

FIG. 13

• Unlock drain valve by pushing inward and turning coun ter clock wise.

• To open, pull out on the drain valve.

• After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

• Remove the drain tube and replace the cap onto to the bottom ﬁ tting of the drain valve.

17

MAINTENANCE

• Reﬁ ll engine with oil through oil ﬁ ll dipstick tube. Pour slowly. Do not overﬁ ll. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man u al.

• Use gauge on oil ﬁ ll cap/dipstick for checking level. For accurate reading, insert dipstick into the tube and push down ﬁ rmly into place before removing. Keep oil up to, but not over, the “FULL” line on dipstick. Push dipstick down ﬁ rmly into the tube when ﬁ nished.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum ﬁ bers.

AIR FILTER

Your engine will not run properly using a dirty air ﬁ lter. Service air cleaner more often under dusty conditions. See Engine Manual.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling ﬁ ns, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling ﬁ ns and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling ﬁ ns, and/or cooling shrouds re moved will cause engine damage due to overheating. See engine manual.

IN-LINE FUEL FILTER (See Fig. 14)

The fuel ﬁ lter should be replaced once each season. If fuel ﬁ lter becomes clogged, ob struct ing fuel ﬂ ow to car bu re tor, re place ment is re quired.

• With engine cool, remove ﬁ lter and plug fuel line sec tions.

• Place new fuel ﬁ lter in position in fuel line with arrow pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gasoline.

CLAMP

FUEL FILTER

FIG. 14

CLEANING

• Clean engine, battery, seat, ﬁ nish, etc. of all foreign matter.

• Keep ﬁ nished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

MUFFLER

Inspect and replace corroded mufﬂ er and spark arrester (if equipped) as it could create a ﬁ re hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs ﬁ rst. Spark plug type and gap setting are shown in “PROD UCT SPECIFICATIONS” section of this manual.

18

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS:

• Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key to “STOP” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 15)

Mower will be easier to remove from the right side of tractor.

• Place attachment clutch in “DIS EN GAGED” position.

• Move attachment lift lever forward to low er mower to its lowest po si tion.

• Roll belt off engine pulley.

• Remove small retainer spring, and remove clutch spring off pulley bolt.

• Remove large retainer spring, slide col lar off and push housing guide out of brack et.

• Disconnect anti-swaybar from chas sis bracket by remov ing re tain er spring.

• Disconnect suspension arms from rear deck brackets by removing retainer springs.

• Disconnect front links from deck by re mov ing retainer springs.

• Raise lift lever to raise suspension arms. Slide mower out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRAC TOR, REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME.

TO INSTALL MOWER (See Fig. 15)

• Raise attachment lift lever to its high est position.

• Slide mower under tractor with deﬂ ector shield to right side of tractor.

• Lower lift lever to its lowest po si tion.

• Connect front links to mower deck and secure with retainer springs..

• Connect suspension arms to rear deck brackets and secure with retainer springs.

• Connect anti-swaybar to chassis bracket and secure with retainer spring.

• Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.

• Place ﬂ at washer and clutch spring on idler pulley bolt and secure with small retainer spring.

• Make sure belt is inside the belt keeper at the idler and on both sides of the wire belt keeper as shown.

• Install belt onto engine pulley.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES.

SMALL RETAINER SPRING

CLUTCH SPRING

RETAINER SPRING

ANTI-SWAY BAR

COLLAR

HOUSING GUIDE

FLAT WASHER

BELT KEEPER

LARGE RETAINER SPRING

BRACKET

CLUTCH SPRING

WIRE BELT KEEPER

SUSPENSION ARMS

SQUARE HOLE

ENGINE PULLEY

FRONT LINK

RETAINER SPRINGS (BOTH SIDES)

02845

DEFLECTOR SHIELD

FIG. 15

19

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inﬂ ated (See “PROD UCT SPECIFICATIONS” section of this manual). If tires are over or underinﬂ ated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 and 17)

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bot tom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link ad just ment nut on that side.

• To lower one side of mower, loosen lift link ad just ment nut on that side.

NOTE: Three full turns of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

BOTTOM EDGE OF MOWER TO GROUND

• To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns. The two front links must remain equal in length.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links.

• Recheck side-to-side adjustment.

MANDREL

"D"

FIG. 18

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "F"

TRUN NION

NUT "E"

“A”

GROUND LINE

“A”

FIG. 16

SUSPENSION ARM

LIFT LINK ADJUSTMENT NUT

FIG. 17

FRONT-TO-BACK ADJUSTMENT (See Figs. 18 and 19)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO AD JUST BOTH FRONT LINKS EQUAL LY S O MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure dis tance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjustments, check that both front links are equal in length.

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut “E” on both front links an equal number of turns.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “F” against trunnion on both front links.

FRONT LINKS

FIG. 19

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 20)

The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

• Place attachment clutch in “DISENGAGED” po si tion.

• Move at tach ment lift lever forward to lower mower to its lowest position.

• Roll belt off engine pulley.

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Work new belt around both mandrel pulleys and idler pulleys.

• Install new belt into engine pulley groove.

• Make sure belt is inside the belt keeper at the idler and on both sides of the wire belt keeper as shown.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES.

20

SERVICE AND ADJUSTMENTS

BELT KEEPER

MANDREL PULLEY

IDLER PULLEYS

MANDREL PULLEY

02844

WIRE BELT KEEPER

ENGINE PULLEY

FIG. 20

TO CHECK AND ADJUST BRAKE (See Fig. 21)

Your tractor is equipped with an ad just able brake system which is mounted on the right side of the transaxle.

If tractor requires more than ﬁ ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed.

TO CHECK BRAKE

• Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

• Disengage transmission by placing freewhel control in “transmission disengaged” position. Pull freewheel con trol out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

• Depress clutch/brake pedal all the way down and en gage parking brake.

• Measure distance between brake operating arm and nut “A” on brake rod.

• If distance is other than 1-9/16", loosen jam nut and turn nut “A” until distance becomes 1-9/16". Retighten jam nut against nut “A”.

• Engage transmission by placing freewheel control in “trans mis sion engaged” position.

• Road test tractor for proper stopping distance as stated above. Readjust if nec es sary. If stopping distance is still greater than ﬁ ve (5) feet in high est gear, further main te nance is nec es sary. Replace brake pads or contact a qualiﬁ ed service center.

WITH PARKING BRAKE “ENGAGED”

1-9/16”

DO NOT TOUCH THIS NUT. IF FURTHER BRAKE AD JUST MENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT

NUT “A”

JAM NUT

OPERATING ARM

FIG. 21

TO REPLACE MOTION DRIVE BELT (See Fig. 22)

Park the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

• Remove mower (See “TO RE MOVE MOWER” in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

• Remove belt from stationary idler and clutching idler.

• Remove belt downward from around en gine pulley.

• Pull belt slack toward rear of trac tor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.

• Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

• Carefully work new belt down around transmission cooling fan and onto the input pulley.

• Slide belt into the center span keeper.

• Pull belt toward front of tractor and roll around the top groove of engine pulley.

• Install belt through stationary idler and clutch ing idler.

• Make sure belt is in all pulley grooves and in side all belt guides and keep ers.

• Install mower (See “TO IN STALL MOWER” in this sec tion of manual).

21

SERVICE AND ADJUSTMENTS

ENGINE PULLEY

CLUTCH ING IDLER

STA TION ARY IDLER

TRANS MIS SION INPUT PULLEY

CENTER SPAN KEEPER

FIG. 22

TRANSAXLE MOTION CONTROL LE VER NEUTRAL ADJUSTMENT (See Fig. 23)

The motion control lever has been pre set at the factory and adjustment should not be necessary.

• Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.

• Start engine and move motion control lever until tractor does not move forward or backward.

• Hold motion control lever in that position and turn engine off.

• While holding motion control lever in place, loosen the adjustment bolt.

• Move motion control lever to the neutral (N) (lock gate) position.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to ad just ment bolt, move mower deck height to the lowest position.

After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:

• Loosen the adjustment bolt.

• Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep.

• Tighten adjustment bolt securely.

• Start engine and test.

• If tractor still creeps, repeat above steps until satisﬁ ed.

MOTION CONTROL LEVER

NEUTRAL LOCK GATE

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANS MIS SION” in the Operation section of this manual.

TO AD JUST STEER ING WHEEL ALIGN MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS (See Fig. 24)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

• Replace washers and snap retaining ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent ﬂ at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

WAS H ERS

RE TA IN ING RING

AXLE COVER

SQUARE KEY (REAR WHEEL ONLY)

FIG. 24

FIG. 23

ADJUSTMENT BOLT

22

SERVICE AND ADJUSTMENTS

02778

TO START ENGINE WITH A WEAK BATTERY (See Fig. 25)

WAR NING: Lead-acid batteries gen er ate ex plo sive gases. Keep sparks, ﬂ ame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE sec tion of this man u al).

If “jumper ca bles” are used for emer gen cy starting, follow this pro ce dure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

• Connect one end of the BLACK ca ble to the NEGA TIVE (-) terminal (C) of fully charged battery.

• Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and bat tery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable ﬁ rst from chassis and then from the fully charged battery.

• RED cable last from both batteries.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 26)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedure.

HOOD

HEADLIGHT WIRE CONNECTOR

FIG. 26

WEAK OR DEAD BATTERY

FULLY CHARGED BATTERY

FIG. 25

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section.

ENGINE

TO AD JUST THROTTLE CON TROL CABLE

The throttle control has been preset at the factory and ad just ment should not be necessary. If adjustment is nec es sary, see engine manual.

TO AD JUST CHOKE CON TROL

The choke control has been preset at the factory and ad just ment should not be necessary. If adjustment is necessary, see engne manual.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment.

23

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open ﬂ ame or spark. Allow the engine to cool before storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

• Inspect and replace belts, if necessary (See belt re place ment instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Maintenance sec tion of this man ual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require re charg ing.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be dis con nect ed and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS

FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

• Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into cylinder(s).

• Turn ignition key to “START” position for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND EXHAUST AREAS ARE STILL WARM.

24

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.

3. Engine ﬂ ooded. 3. Wait several minutes before attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air ﬁ lter. 5. Clean/replace air ﬁ lter.

6. Dirty fuel ﬁ lter. 6. Replace fuel ﬁ lter.

7. Water in fuel. 7. Empty fuel tank and carburetor, reﬁ ll tank with fresh gasoline and replace fuel ﬁ lter.

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments section.

10. Engine valves out of adjustment. 10. Contact an authorized service center/department.

Hard to start 1. Dirty air ﬁ lter. 1. Clean/replace air ﬁ lter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Dirty fuel ﬁ lter. 4. Replace fuel ﬁ lter.

5. Stale or dirty fuel. 5.

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments section.

8. Engine valves out of adjustment. 8. Contact an authorized service center/department.

Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.

2. Attachment clutch is engaged. 2. Disengage attachment clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.

Empty fuel tank and reﬁ ll tank with fresh, clean gasoline.

Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery. start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.

4. Dirty air ﬁ lter. 4. Clean/replace air ﬁ lter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug. 6. Clean and regap or change spark plug.

7. Dirty fuel ﬁ lter. 7. Replace fuel ﬁ lter.

8. Stale or dirty fuel. 8.

9. Water in fuel. 9. Empty fuel tank and carburetor, reﬁ ll tank with fresh gasoline and replace fuel ﬁ lter.

10. Spark plug wire loose. 10. Connect and tighten spark plug wire.

11. Dirty engine air screen/ﬁ ns. 11. Clean engine air screen/ﬁ ns.

12. Dirty/clogged mufﬂ er. 12. Clean/replace mufﬂ er.

13. Loose or damaged wiring. 13. Check all wiring.

14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments section.

15. Engine valves out of adjustment. 15. Contact an authorized service center/department.

Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.

Empty fuel tank and reﬁ ll tank with fresh, clean gasoline.

25

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized service center/ with attachment clutch department. engaged

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.

4. Bent blade mandrel. 4. Replace blade mandrel.

5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.

Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction. rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.

7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge down.

10. Improper blades used. 10. Replace with blades listed in this manual.

11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.

Headlight(s) not working 1. Light switch is “OFF”. 1. Turn light switch “ON”. (if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).

3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not charge 1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped). 3. Replace regulator.

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.

2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.

3. Air trapped in transmission during shipment 3. Purge transmission. or servicing.

Engine “backﬁ res” when 1. Engine throttle control not set between half and 1. Move throttle control between half and full speed turning engine “OFF” full speed (fast) position before stopping engine. (fast) position before stopping engine.

26

TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32

SCHEMATIC

A

AMMETER

(OPTIONAL)

RED

B

G

L

IGNITION

SWITCH

BLACK

RED

BLACK

BATTERY

RED

FUSE

WHITE

RED

M

STARTER

BLACK

SOLENOID

S

M

A1

CLUTCH / BRAKE

(PEDAL UP)

WHITE

A2

SEAT SWITCH

(NOT OCCUPIED)

BLACK

GROUNDING CONNECTOR

SPARK

PLUG

GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

BLACK

BLUE

BLACK

HOUR

METER

(OPTIONAL)

FUEL LINE

BLACK

WHITE

ATT'MENT CLUTCH

(CLUTCH OFF)

BLACK

IGNITION

UNIT

IGNITION SWITCH

CIRCUITPOSITION

OFF

M+G+A1

B+A1RUN/LIGHT

B+A1RUN

B+S+A1START

“MAKE”

NONE

A2+L

NONE

28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)

DIODE

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

FUEL SHUT-OFF SOLENOID

(IF SO EQUIPPED)

ORANGE

CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM

RED

LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM

NOTE

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL

BROWN

ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

02363

ALTERNATOR

BLACK

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

27

REPAIR PARTS

90

TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32

ELECTRICAL

22

21

42

24

41

33

30

43

25

27

26

40

16

48

8

27

2

1

179720

52

29

28

REPAIR PARTS

TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32

ELECTRICAL

KEY PART NO. NO. DESCRIPTION

1 532 16 34-65 Battery 12 Volt 25 Amp 2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 8 532 17 66-89 Case Battery Mech Hiinge 16 532 17 61-38 Switch Interlock Push-In 21 532 18 37-59 Harness Asm Light W/4152j 22 532 00 41-52 Bulb Light #1156 24 532 12 47-80 Cable Battery 6 Ga. 11"red 25 532 14 61-47 Cable Battery 26 532 17 51-58 Fuse 27 873 51 04-00 Nut Keps Hex 1/4-20 Unc 28 532 12 47-73 Cable Ground 6 Ga 12"black 29 532 12 13-05 Switch Plunger Nc Gray 30 532 17 55-66 Switch Ign 33 532 14 04-01 Key Ign 40 532 17 97-20 Harness Ign 41 871 11 04-08 Bolt Blk Fin Hex 1/4-20 42 532 13 15-63 Cover Terminal Red 43 532 19 25-07 Solenoid 48 532 14 08-44 Adapter Ammeter 52 532 14 19-40 Protection Wire Loop 90 532 18 04-49 Cover Terminal Battery

NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm.

29

REPAIR PARTS

TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32

CHASSIS

29

212

17

208

26

30

25

31

209

11

159

26

24

209

18

26

28

39

24

278

25

5

9

209

208

207

64

206

209

35

209

2

33

142

209

10

37

209

35

142

35

205

38

209

34

38

205

1

13

145

37

208

26

Chassis-Elite_Basic_6

30

REPAIR PARTS

TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32

CHASSIS

KEY PART NO. NO. DESCRIPTION

1 532 17 46-19 Chassis 2 532 17 65-54 Drawbar 5 532 15 52-72 Bumper, Hood/Dash 9 532 19 41-97 Dash 10 872 14 06-08 Bolt, Carriage 3/8-16 x 1 11 532 17 49-96 Panel Dash LH 13 532 18 69-52 Panel Slkscr Dash RH 17 532 18 65-80 Hood 18 532 18 49-21 Bumper Hood 24 874 78 06-16 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5 25 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga. 26 873 80 06-00 Nut Lock Hex w/Ins 3/8-16 unc 28 532 18 38-26 Grille/Lens Asm. (Includes key Nos. 29 and 212) 29 532 18 98-37 Lens Grille 30 532 19 45-89 Fender 31 532 13 66-19 Bracket Fender Repl 109873X 33 532 18 25-07 Footrest Pnt LH 34 532 18 25-08 Footrest Pnt RH 35 872 11 06-06 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4 37 817 49 05-08 Screw Thdrol 5/16-18 x 1/2 TYT 38 532 17 57-10 Bracket Asm. Pivot Mower Rear 39 532 17 47-14 Bracket Pivot Laser 64 532 15 47-98 Dash Lower 142 532 17 57-02 Plate Reinforcement 145 532 15 65-24 Rod Pivot Chassis/Hood 159 532 18 56-35 Cup Holder 205 817 49 06-08 Screw Thdrol 3/8-16 x 1/2 206 532 17 01-65 Bolt Shoulder 5/16-18 207 817 67 05-08 Screw 5/16-18 x 1/2 208 817 67 06-08 Screw Thdrol 3/8-16 x 1/2 209 817 00 06-12 Screw Hex Wsh Thdrol 3/8-16 212 532 18 38-23 Insert Lens Reﬂ ective 278 532 19 16-11 Screw 10 x 3/4 Single Lead-Hex

- - - 532 00 54-79 Plug Button Blk 359 Dia Choke

- - - 532 18 78-01 Plug Dome Plastic

- - - 532 19 39-35 Plug Switch Light

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

31

REPAIR PARTS

TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32

DRIVE

69

16

197

32

89

30

81

52

169

10

57

21

198

112

8

161

14

163

82

159

52

165

158

162

83

156

62

32

59

168

166

61

36

35

41

38

56

120

34

39

37

64

66

63

65

27

49

47

120

212

50

36

35

70

116

202

150

48

151 51

77

15

96

26

95

1

205

103

16

77

26

74

30

25

75

26

19

24

29

32

263

78

76

71

22

28

73

200

16

26

84

53

27

55

199

263

drive-hydro.stlt_64

REPAIR PARTS

TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32

DRIVE

KEY PART NO. NO. DESCRIPTION

1 - - - - - - - - Transaxle Hydro Gr 322-0510 (Order parts from transaxle manu-

facturer) 8 532 16 58-66 Rod Shift Fender 10 876 02 04-16 Pin Cotter 1/8 x 1 CAD 14 810 04 04-00 Washer Lock Hvy Helical 1/4 15 874 49 05-44 Bolt Hex Flg Hd 5/16-18 x Gr.5 16 873 80 05-00 Nut Lock Hex W/Ins. 5/16-18 unc P 19 873 80 06-00 Nut Lock Hex W/Wsh 3/8-16 unc 21 532 10 69-33 Knob 22 532 16 94-98 Rod, Brake Hydro 24 873 35 06-00 Nut 25 532 10 68-88 Spring, Brake Rod 26 819 13 13-16 Washer 27 876 02 04-12 Pin Cotter 1/8 x 3/4 CAD. 28 532 17 57-65 Rod, Parking Brake 29 532 07 16-73 Cap, Parking Brake 30 532 17 49-73 Bracket, Transaxle 32 874 76 05-12 Bolt Hex Hd 5/16-18 unc x 3/4 34 532 17 55-78 Shaft, Foot Pedal 35 532 12 01-83 Bearing, Nylon 36 819 21 16-16 Washer 37 532 12 49-63 Pin, Roll 38 532 17 91-14 Pulley, Idler, Composite 39 872 11 06-22 Bolt Fin Hex 3/8-16 unc x 2-3/4 41 532 17 55-56 Keeper, Belt Idler 47 532 12 77-83 Pulley, Idler, V-Groove 48 532 15 44-07 Bellcrank Clutch Grnd Drv Stl 49 532 12 32-05 Retainer, Belt 50 872 11 06-12 Bolt 3/8-16 unc x 1-1/2 51 873 68 06-00 Nut Crownlock 3/8-16 52 873 68 05-00 Nut Crownlock 5/16-18 53 532 19 96-52 Link, Clutch 55 532 10 57-09 Spring, Return, Clutch 56 874 76 06-20 Bolt Fin Hex 3/8-16 unc x 1-1/4 57 532 14 02-94 V-Belt, Ground Drive 59 532 16 96-91 Keeper, Center Span 61 817 12 06-14 Screw 3/8-16 x .875 62 532 12 48-72 Cover, Pedal 63 532 17 54-10 Pulley, Eng 64 532 17 39-37 Bolt Hex 7/16-20 x 4 Gr. 5-1.5 65 810 04 07-00 Washer 66 532 15 47-78 Keeper Belt Engine

KEY PART NO. NO. DESCRIPTION

69 532 14 24-32 Screw Hex Wsh 1/4-1/2 unc 70 532 13 46-83 Guide Belt Mower Drive RH 71 532 16 91-83 Strap Torque Lh Hydro 73 532 16 91-82 Strap Torque Rh Hydro 74 532 13 70-57 Spacer, Axle 75 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga. 76 812 00 00-01 E-Ring 77 532 12 35-83 Key, Square 78 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga. 81 532 16 55-96 Shaft Asm. Cross Hydro 82 532 16 57-11 Spring Torsion T/A 83 819 17 12-16 Washer 17/32 x 3/4 x 16 Ga. 84 532 16 98-43 Link Transaxle 89 532 19 49-72 Console, Shift 95 532 17 02-01 Control Asm Bypass Hydro 96 532 12 47-88 Retainer Spring 1" Zinc/Cad 103 873 94 08-00 Nut Hex Jam Toplock 1/2-20 unf 112 819 09 12-10 Washer 9/32 x 3/4 x 10 Ga. 116 872 14 06-08 Bolt 3/8-16 unc x 1 120 873 90 06-00 Nut Lock 3/8-16 unc 150 532 17 54-56 Spacer Retainer 151 819 13 32-10 Washer 13/32 x 2 x 10 Ga. 156 532 16 60-02 Washer Srrtd 5/16 ID x 1.0 x .125 Tk 158 532 16 55-89 Bracket Shift Mount 159 532 18 39-00 Hub Shift 161 872 14 04-06 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 162 873 68 04-00 Nut Crownlock 1/4-20 unc 163 874 78 04-16 Bolt Hex Fin 1/4-20 unc x 1 Gr. 5 165 532 16 56-23 Bracket Pivot Lever 166 817 49 05-10 Screw 5/16-18 x 5/8 TT Yellow 168 532 16 54-92 Bolt Shoulder 5/16-18 x .561 TT 169 532 16 55-80 Plate Fastening 197 532 16 96-13 Nyliner Snap-In 5/8" ID 198 532 16 95-93 Washer Nyl 199 532 16 96-12 Bolt Shoulder 5/16-18 unc 200 872 14 05-08 Bolt Rdhd Sqnk 5/16-18 unc x 1 202 872 11 06-14 Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5 205 819 17 16-16 Washer 17/32 x 1 x 16 Ga. 212 532 14 52-12 Nut Hexﬂ ange Lock 263 817 00 06-12 Screw 3/8-16 x 3/4

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

33

REPAIR PARTS

TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32

STEERING

38

97

34

39

1

41

42

37

36

steering_pl.lt_58

44

88

91

43

68

29

15

82

29

15

71

29

68

46 8

17

6

9

2

7 9

5

3

40

47

13

65

46

8

6

9

32

11

26

28

10

30

67

47

7

9 5

4

43

95

8

34

REPAIR PARTS

TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32

STEERING

KEY PART NO. NO. DESCRIPTION

1 532 18 67-80 Wheel Steering 2 532 17 51-31 Axle Asm Fr 3 532 16 98-40 Spindle Asm LH 4 532 16 98-39 Spindle Asm RH 5 532 12 49-31 Bearing Race Thrust Harden 6 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga. 7 819 27 20-16 Washer 27/32 x 1-1/4 x 16 Ga. 8 812 00 00-29 Ring Klip #t5304-75 9 532 12 49-37 Bearing Col Strg Blk 10 532 17 51-21 Link Drag 11 810 04 06-00 Washer Lock Hvy Hlcl Spr 3/8 13 532 13 65-18 Spacer Brace Axle 15 532 14 52-12 Nut Hexﬂ ange Lock 17 532 19 07-53 Shaft Asm Strg 26 532 12 68-47 Bushing Link Drag Blk LR 28 819 13 14-16 Washer 13/32 x 7/8 x 16 Ga. 29 817 00 06-12 Screw 3/8-16 x .75 30 876 02 04-12 Pin Cotter 1/8 x 3/4 Cad 32 532 19 27-57 Rod Tie Wire Form 34 810 04 04-00 Washer Lock Hvy Hlcl Spr. 5/16 36 532 15 50-99 Bushing Strg Nat .623/.618Id 37 532 15 29-27 Screw TT #10-32 x 5 x 3/8 Flange 38 532 19 29-16 Cap Wheel Steer 39 819 11 38-12 Washer 11/32 ID x 2-3/8 OD 12 Ga. 40 873 54 06-00 Nut Crownlock 3/8-24 41 532 18 67-37 Adaptor Wheel Strg 42 532 16 96-33 Boot Shaft Steering 43 532 12 17-49 Washer 25/32 x 1 1/4 x 16 Ga. 44 532 19 07-52 Extension Steering 46 532 12 12-32 Cap Spindle Fr Top Blk 47 532 18 32-26 Fitting Grease 65 532 16 03-67 Spacer Brace Axle 67 872 11 06-18 Bolt RDHD SQ 3/8-16 unc x 2-1/4 68 532 16 98-27 Brace Axle 71 532 17 51-46 Steering Asm. 82 532 19 99-78 Bracket Susp. Chassis Front 88 532 17 51-18 Bolt Shoulder 7/16-20 91 532 17 55-53 Clip Steering 95 532 18 89-67 Washer Harden .793 x 1.637 x 060 97 874 78 05-64 Bolt 5/16-18 unc x 4"L Gr. 5

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

35

REPAIR PARTS

TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32

ENGINE

2

32

3

72

1

25

78

38

44

46

33

81

14

78

62

13

4

31

40

29

37

33

OPTIONAL EQUIPMENT

Spark Arrester

KEY PART NO. NO. DESCRIPTION

1 532 17 05-51 Control Throttle 2 817 72 04-08 Screw Hex Thd Cut 1/4-20 x 5/8 T 3 - - - - - - - - Engine Briggs Model 283H07 (Order Parts from Engine Manufac-

turer) 4 532 13 73-52 Mufﬂ er Exhaust 13 532 16 52-91 Gasket 14 532 14 84-56 Tube Drain Oil Easy 23 532 16 98-37 Shield Browning/Debris Guard 25 532 18 77-70 Control, Choke 29 532 13 71-80 Arrestor Spark 31 532 18 77-50 Tank Fuel 32 532 14 05-27 Cap Asm Fule Top Vent N/Lany

45

23

engine-bs.1cyl_38

KEY PART NO. NO. DESCRIPTION

33 532 12 34-87 Clamp Hose Blk 37 532 13 70-40 Line Fuel 20" 38 532 18 16-54 Plug Drain Oil Easy 40 532 12 40-28 Bushing Snap 44 817 67 04-12 Screw Hexwsh Thdrol 3/8-16 x 3/4 45 817 00 06-12 Screw 3/8-16 x 3/4 46 819 09 14-16 Washer 9/32 x 7/8 x 16 Ga. 62 810 01 05-00 Washer Split 72 532 19 23-34 Screw Socket Head 5/16-18 x .75 78 817 06 06-20 Screw 3/8-16 x 1-1/4 81 873 51 04-00 Nut Keps Hex 1/4-20 unc

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

36

REPAIR PARTS

TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32

SEAT

1

8

14

16

15

24

9

8

9

7

10

7

5

6

22

2

21

5

11

13

17

seat_lt.knob_17

KEY PART NO. NO. DESCRIPTION

1 532 40 10-42 Seat 2 532 14 05-51 Bracket Pivot 3 871 11 06-16 Bolt Fin Hex 3/8-16 unc x 1 4 819 13 16-10 Washer 13/32 x 1 x 10 Ga. 5 532 14 50-06 Clip Push-In 6 873 80 06-00 Nut Lock Hex w/Wsh 3/8-16 unc 7 532 12 41-81 Spring Seat Cprsn 2 250 Blk Zi 8 817 00 06-16 Screw 3/8-16 x 1.5 9 819 13 16-14 Washer 13/32 x 1 x 14 Ga. 10 532 19 53-30 Pan Seat 11 532 16 63-69 Knob Seat

12

4

3

KEY PART NO. NO. DESCRIPTION

12 532 12 12-46 Bracket Mounting Switch 13 532 12 12-48 Bushing Snap Blk Nyl 50 Id 14 872 05 04-12 Bolt Rdhd Sht Nk 1/4-20 x 1-1/2 15 532 13 43-00 Spacer Split 28x 96 Yel Zinc 16 532 12 12-50 Spring Cprsn 1 27 Blk Pnt 17 532 12 39-76 Nut Lock 1/4 Lge Flg Gr. 5 Zinc 21 532 17 18-52 Bolt Shoulder 5/16-18 unc -2A 22 873 80 05-00 Nut Lock Hex W/Insert 5/16-18 unc 24 819 17 19-12 Washer 17/32 x 1-3/16 x 12 Ga.

NOTE: All component dimensions given in U.S. inches.

1 inch = 25.4 mm

37

REPAIR PARTS

TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32

DECALS

9

13

8

7

5

KEY PART NO. NO. DESCRIPTION

1 532 40 03-31 Decal Side Panel 2 532 14 50-05 Decal Bat Dan/Poi P/L Symbols 3 532 40 20-32 Decal Hood 4 532 19 43-02 Decal Schematic 5 532 18 96-83 Decal Engine 6 532 18 12-49 Decal Clutch Brake 7 532 15 70-02 Decal Fender Danger

3

1

12

15

4

6

KEY PART NO. NO. DESCRIPTION

8 532 40 25-06 Decal Fender 9 532 40 29-87 Decal Automatic 12 532 16 88-69 Decal Tick Mark 13 532 18 58-81 Decal Strg Wheel Cap 15 532 19 33-07 Decal Operator's

- - 532 13 83-11 Decal Lift Handle (Lift Handle)

- - 532 16 69-60 Decal Bypass

- - 532 40 28-08 Manual Owner's

2

WHEELS & TIRES

1

2

6

5,8

KEY PART NO. NO. DESCRIPTION

1 532 05 91-92 Cap Valve Tire 2 532 06 51-39 Stem Valve 3 532 12 41-57 Tire F Ts 15 x 6.0 - 6 Service

4,10

7

3,9

11

wheel_1

4 532 05 99-04 Tube Front (Service Item Only) 5 532 12 51-21 Rim Asm 6" front Service 6 532 12 49-57 Fitting Grease (Front Wheel Only) 7 532 12 49-59 Bearing Flange (Front Wheel Only) 8 532 12 51-22 Rim Asm 8" rear Service 9 532 12 39-69 Tire R Ts 18 x 8.5-8 C. Service 10 532 12 49-26 Tube Rear (Service Item Only) 11 532 17 50-39 Cap Axle Blk 1 50 x 1 00

- - 532 14 43-34 Tire, Sealant (10oz. tube)

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

38

REPAIR PARTS

TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32

MOWER LIFT

7

8

5

13

11

19

31

32

31

13

4

12

19

3

1

2

6

5

6

4

13

20

18

20

15

16

17

20

15

32

KEY PART NO. NO. DESCRIPTION

1 532 19 84-17 Wire Asm Inner W/Plunger 2 532 19 80-70 Shaft Asm Lift 3 532 18 88-22 Pin Groove 4 812 00 00-02 E Ring #5133-62 5 819 21 16-21 Washer PLTD 21/32 x 1 x 21 Ga. 6 532 12 01-83 Bearing Nylon Blk 629 Id 7 532 10 94-13 Grip Han dle Bicycle Matte Blk 8 532 12 45-26 Button Plunger Black 11 532 13 98-65 Link Lift LH 12 532 13 98-66 Link Lift RH 13 532 12 46-70 Retainer Spring

lift-rh.1piece_3

KEY PART NO. NO. DESCRIPTION

15 532 17 32-88 Link Front 16 873 35 08-00 Nut Jam Hex 1/2-13 unc 17 532 17 56-89 Trunnion 18 873 80 08-00 Nut Lock w/wsh 1/2-13 unc 19 532 13 98-68 Arm Sus pen sion Rear 20 532 19 42-09 Pin Cotter 7/16 Bow Tie Lock 31 532 16 98-65 Bearing Pvt Lift 32 873 54 06-00 Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

39

REPAIR PARTS

TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32

MOWER DECK

152

158

185

67

186

89

108

107

89

37

56

45

55

123

195

72

192

190

191

189

30

194

1

30

7

72

122

193

30

40

45

89

150

36

148

188

33

32

31

190

30

144

187

192

191

194

68

189

7

21

2

21

23

21

30

3

5

6

19

149

4

21

15

2

14

13

18

21

18

29

2

20

18

24

25

26

27

38_deck-manual_4

11

8

40

REPAIR PARTS

TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32

MOWER DECK

KEY PART NO. NO. DESCRIPTION

1 532 19 25-56 Mower Housing Assembly 2 872 14 05-06 Bolt Carriage 5/16-18 x 3/4 3 532 13 80-17 Bracket Asm Fr. Sway Bar 4 532 19 25-68 Bracket Deck Sway Bar 38"/42" 5 532 12 46-70 Retainer Spring 6 532 17 80-24 Bar Sway Deck 8 532 19 30-03 Bolt 3/8-24 x 1.25 Gr. 8 11 532 19 39-57 Blade Mower 13 532 19 28-72 Shaft Assembly, Mandrel, Vented 14 532 18 72-81 Housing, Mandrel, Vented 15 532 11 04-85 Bearing, Ball, Mandrel 18 872 14 05-05 Bolt Rdhd Sqnk 5/16-18 x 5/8 19 532 13 28-27 Bolt, Shoulder 20 532 19 25-54 Bafﬂ e Vortex Front 21 873 68 05-00 Nut 23 532 19 25-57 Bracket, Mower Deﬂ ector 24 532 10 53-04 Cap, Sleeve 25 532 19 70-26 Spring, Torsion, Deﬂ ector 26 532 11 04-52 Nut, Push 27 532 19 25-72 Shield, Deﬂ ector 29 532 13 14-91 Rod, Hinge 30 532 17 39-84 Screw Thdrol. 31 532 18 76-90 Washer, Spacer 32 532 17 34-35 Pulley, Mandrel 33 532 17 83-42 Nut, Toplock 36 532 17 34-38 Pulley, Idler, Flat 37 532 17 58-20 Pulley Idler Flat 40 873 68 06-00 Nut, Crownlock 3/8-16 unc 45 532 12 47-88 Retainer 55 532 13 38-40 Idler Arm Assembly 56 532 16 57-23 Spacer, Retainer 67 532 10 69-32 Knob 68 532 19 32-14 V-Belt

KEY PART NO. NO. DESCRIPTION

72 532 19 32-16 Spring Brake Return 89 819 13 13-11 Washer 13/32 x 13/16 x 11 Ga. 107 532 13 35-02 Spacer Retainer 108 532 13 35-03 Stiffener, Idler Arm 122 532 40 04-16 Linkage, Brake LH 123 532 40 04-17 Linkage, Brake RH 144 532 40 04-15 Keeper Belt Idler Tension 148 532 16 90-22 Spring Return Idler 149 532 16 58-98 Retainer Spring Yellow 150 819 09 12-10 Washer 9/32 x 3/4 x 10 Ga. 152 532 19 32-35 Clutch Cable 38"/46" 158 817 72 04-08 Screw Hex Thd Cut 1/4-20 x 1/2 185 532 18 82-34 Head Asm Cable Clutch 186 817 49 06-44 Screw Hex Wsh Thdrol 3/8-16 x 2-3/4 187 532 19 34-12 Keeper Belt 188 532 16 58-91 Bolt Carriage Idler 189 532 19 25-59 Stand, Brake 190 532 19 25-60 Arm, Brake 191 532 19 25-61 Spacer, Brake 192 532 19 37-82 Bolt/Washer Asm 5/16-18 193 532 19 34-13 Keeper Belt Rh Mandrel 194 532 19 41-05 Guard Brake 195 819 13 32-10 Washer

- - 532 19 25-58 Brake Assembly (Includes Stand, Arm and Guard Components)

- - 532 19 28-70 Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only

- Pulley Not Included)

- - 532 40 04-28 Replacement Mower, Complete

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

41

SERVICE

®

POLICY

®

WARRANTY

Issued January 1980 Revised January 1991

NEW PEERLESS GEAR POWER TRAIN COMPONENTS

Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations contained below, will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used herein means and includes the transaxle, gear box, trans mis sion, differential and right angle drives, and any part of the Power Train Component), EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental pur pos es, which is found upon examination by any Tecumseh Au tho rized Service Outlet or by Tecumseh’s factory in Grafton, Wis con sin, to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP if re ceived by Tecumseh or a Tecumseh Authorized Service Outlet for such examination within TWO YEARS from the date of sale to the original consumer purchaser of Peerless Series 820, 900, 910, 915, 920, 930 transaxles and Series 1100 angle drive and ONE YEAR for all other Peerless products. New Power Train Components incorporated in equipment used for commercial purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for NINETY (90) DAYS ONLY, and must be received by Tecumseh or by a Tecumseh Au tho rized Service Outlet for such examination within 90 days from the date of sale to the original purchaser. New Power Train Com po nents Incorporated in equipment used for rental purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for THIRTY (30) DAYS ONLY, and must be received by Tecumseh or a Tecumseh Authorized Service Outlet within 30 days from the date of sale to the original purchaser.

1. Alterations or Modiﬁ cations of Power Train Components.

2. Accidents, Normal Maintenance, Failure to follow the Original Equipment Man u fac tur er’s Manual.

This warranty covers only parts of new Power Train Components which are found upon examination to be defective in material or workmanship as delivered to the original purchaser. This warranty does not cover defects caused by depreciation or damage caused by normal wear, accidents, improper main te nance, improper use or abuse of the product, failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and parts. The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser.

Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet (any Tecumseh Registered Service Dealer, Tecumseh Authorized Service Distributor, or Tecumseh Central Warehouse Distributor) or by contacting Tecumseh, c/o Service Manager, Engine and Transmission Group Service Division, 900 North Street, Grafton, Wisconsin 53024. Warranty service can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh at its factory in Grafton, Wisconsin. At the time of requesting warranty service, evidence must be presented of the date of sale to the original purchaser. The purchaser shall pay any charges for making service calls and/or for transporting the product to and from the place where the inspection and/or warranty work is performed. The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of Power Train Components and/or part(s) of the Power Train Components submitted for inspection and/or warranty work.

D. Limitation of Damages and Implied Warranties

The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. Neither Tecumseh nor any of its afﬁ liates makes any warranties, representations or promises, written or oral, as to the quality of the Power Train Component or any of its parts, other than as set forth herein.

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT THAT EITHER MAY APPLY TO ANY PART(S) OF POWER TRAIN COMPONENTS, SHALL BE LIMITED IN DURATION TO THE PERIODS OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF. IN NO EVENT WILL TECUMSEH BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES AND/OR EXPENSES. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This warranty gives you speciﬁ c legal rights and you may also have other legal rights which vary from state to state.

Tecumseh neither assumes nor authorizes any other person, natural or corporate, to assume for Tecumseh any other obligations or liabilities in connection with or with respect to any part(s) of a Power Train Component. The seller or dealer of part(s) of a Power Train Component has no authority, whatsoever, to make any representations or promises on behalf of Tecumseh or to modify the terms or limitations of Tecumseh’s warranty in any way.

LIMITED WARRANTIES

FOR

A. Products Warranted

B. Products And Items Not Warranted

C. Securing Warranty Service

E. No Dealer Warranty

42

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

E

S

L

O

P

E

R

G

E

1

5 D

E

D

L

IN

A

T

H

IS

G

D

O

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

T

F

O

L

D

A

L

O

N

43

McCulloch MC16H38ST, 96011013201 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual