McCulloch 165H107RB User Manual

REPAIR PARTS MANUAL

MODEL NO. 165H107RB (BA165H107RBD) Lawn Tractor

532 18 94-04 Rev. 2 3.31.04 TR/MH

PRINTED IN U.S.A.

HOW TO USE THIS MANUAL

This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them.

Each tractor has its own model number.

The model number for your tractor can be found on the fender under the seat.

When ordering parts, always give the following information:

• Product - “Tractor”

• Model Number - “165H107RB” (BA165H107RBD)

• Part Number

• Part Description

TABLE OF CONTENTS

SCHEMATIC ................................................................................................................3

ELECTRICAL............................................................................................................4-5

CHASSIS...................................................................................................................6-7

DRIVE........................................................................................................................8-9

STEERING ............................................................................................................10-11

SEAT ..........................................................................................................................12

DECALS.....................................................................................................................13

ENGINE.................................................................................................................14-15

MOWER LIFT........................................................................................................16-17

MOWER DECK .....................................................................................................18-19

BAGGER...............................................................................................................20-21

WARRANTY...............................................................................................................23

2

TRACTOR- -MODEL NO. 165H107RB (BA165H107RBD), PROD UCT 964 77 27-02

SCHEMATIC

AMMETER

BLACK

RED

B

G

L

(OPTIONAL)

A

WHITE

S

M

AI

A2

ORANGE

RED

FUSE

PTO (DISENGAGED)

RED

BLACK

BATTERY

RED

CG

F

H

B

E

A

D

SEAT SWITCH

(NOT OCCUPIED)

CLUTCH / BRAKE

(PEDAL UP)

SOLENOID

WHITE

RED

FBI BUZZER

ELECTRIC CLUTCH

BLACK

DIODE

STARTER

M

BLACK

FBI

SWITCH

BAG

INTERLOCK

BLACK

IGNITION SWITCH

CIRCUITPOSITION

OFF

M+G+A1

B+A1RUN/LIGHT

B+A1RUN

B+S+A1START

WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR

WIRING.

“MAKE”

NONE

A2+L

NONE

H

GROUNDING

CONNECTOR

BLUE

HOUR

METER

(OPTIONAL)

BLUE RED

CARBURATOR SOLENOID

RED

87

87A

8586

30

RELAY

FC

G

E

B

A

D

OFF

BLACK

FUEL LINE

BROWN

PTO SWITCH

C+F,B+E,A+DON

BLACK

CHARGING SYSTEM OUTPUT 9 AMP DC @ 3600 RPM

HEADLIGHTS

CIRCUITPOSITION

C+G,B+H

85 86

IGNITION

UNIT

87

30

87A

RELAY

SPARK

PLUGS GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

ALTERNATOR

REGULATOR

28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)

BLACK

NON-REMOVABLE

CONNECTIONS

BLACK

REMOVABLE

CONNECTIONS

3

REPAIR PARTS

TRACTOR- -MODEL NO. 165H107RB (BA165H107RBD), PROD UCT 964 77 27-02

ELECTRICAL

22

21

24

33

30

27

43

27

25

41

27

40

26

42

81

16

51

50

48

27

2

1

28

52

66

29

66

58

59

16

4

REPAIR PARTS

TRACTOR- -MODEL NO. 165H107RB (BA165H107RBD), PROD UCT 964 77 27-02

ELECTRICAL

KEY PART NO. NO. DESCRIPTION

1 532 16 34-65 Battery 2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 16 532 17 61-38 Switch Interlock 21 532 18 37-59 Harness Asm Light W/4152J 22 532 00 41-52 Bulb Light #1156 24 532 12 47-80 Cable Starter 6 Ga. 11" Red 25 532 16 59-87 Cable Battery Crd 56" Red 26 532 17 51-58 Fuse 27 873 51 04-00 Nut Keps Hex 1/4-20 unc 28 532 12 77-25 Cable Ground 6 Ga. 18" Black 29 532 12 13-05 Switch Plunger Normal N Gray 30 532 17 55-66 Switch Ignition 33 532 14 04-01 Key Ign 40 532 18 80-35 Harness Ign 41 871 11 04-08 Bolt Flk Fin Hex 1/4-20 unc x 1/2 42 532 13 15-63 Cover Terminal Red 43 532 17 88-61 Solenoid 48 532 14 08-44 Adapter Ammeter Rectangular 50 532 17 46-51 Switch PTO 51 532 14 04-05 Ring Retainer PTO 52 532 14 19-40 Protection Wire Loop 58 532 16 94-19 Buzzer Crd 59 532 18 03-79 Switch FBI CRD 66 817 49 06-08 Screw Thdrol 3/8-16 x 1/2 Ty-Tt 81 532 10 97-48 Relay Asm

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.

5

REPAIR PARTS

TRACTOR- -MODEL NO. 165H107RB (BA165H107RBD), PROD UCT 964 77 27-02

CHASSIS AND ENCLOSURES

29

212

17

28

256

39

166

266

187

189

188

186

187

188

171

189

26

190

25

171

165

209

24

18

89

30

24

26

25

209

5

173

172

185

198

179

170

175

209

265

164

207

209

31

184

208

26

33

3

11

10

209

162

2

209

35

24

26

163

209

15

209

9

209

3

209

8

26

24

6

16

145

37

209

35

205

38

37

34

205

38

1

13

208

26

chassis_Elite Value_CRD_6

69

6

REPAIR PARTS

TRACTOR- -MODEL NO. 165H107RB (BA165H107RBD), PROD UCT 964 77 27-02

CHASSIS AND ENCLOSURES

KEY PART NO. NO. DESCRIPTION

1 532 17 46-20 Chassis Assembly 2 532 18 03-84 Drawbar 3 817 06 06-12 Screw 3/8-16 x .75 smqml Tap/R.Z 5 532 15 52-72 Bumper Hood/Dash 6 532 18 44-19 Saddle 8 532 12 64-71 Clip Insulator 13/32 Mtg. Hole 9 532 18 56-23 Dash 10 872 14 06-08 Bolt, Carriage 3/8-16 x 3/4 11 532 17 49-96 Panel, Dash, L.H. 13 532 17 52-55 Panel, Asm. Dash R.H. 15 874 18 05-12 Screw, Machine, Truss Head 5/16-18 unc x 3/4 16 873 51 05-00 Nut 17 532 18 65-80 Hood Assembly 18 532 12 69-38 Bumper Hood 24 874 78 06-16 Bolt 25 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga. 26 873 80 06-00 Nut 28 532 18 35-52 Grille/Lens Asm (Includes Nos. 29 & 212) 29 532 18 58-46 Lens, Grille 30 532 18 25-06 Fender 31 532 16 51-56 Bracket, Fender Support 33 532 18 25-07 Footrest, L.H. 34 532 18 25-08 Footrest, R.H. 35 872 11 06-06 Bolt 37 817 49 05-08 Screw Thdrol 5/16-18 x 1/2 TYT 38 532 18 17-48 Pivot Bracket Assembly 39 532 17 47-14 Bracket Pivot 69 532 14 24-32 Screw Hex Wsh Hi-Lo 1/4-1/2 89 532 18 13-60 Console CRD

KEY PART NO. NO. DESCRIPTION

145 532 15 65-24 Rod Pivot Chassis/Hood 162 532 18 03-82 Bracket Exten Chassis Lh CRD 163 532 18 03-83 Bracket Exten Chassis Rh CRD 164 532 16 56-05 Support Battery CRD 165 532 18 13-56 Cover Battery CRD 166 532 17 18-75 Screw 170 532 17 88-62 Backplate Asm. CRD 171 872 14 06-20 Bolt Hex 3/8-16 x 2-1/2 Gr. 5 172 819 13 20-16 Washer 13/32 x 1-1/4 x 16 Ga. 173 873 51 06-00 Nut, Keps Hex 3/8-16 unc 175 532 18 82-03 Guard Door Rear CRD 179 532 18 82-02 Rod Pivot FBI CRD 184 532 17 46-62 Bracket Actuator Bagger CRD 185 532 18 11-01 Knob Rod Brake Parking 186 532 16 07-93 Latch Asm Mulch/Bagger 187 532 12 50-04 Nut Weld 188 819 06 12-16 Washer #10 189 810 07 10-00 Washer Lock #10 190 871 08 10-10 Screw Pan Hd Phillip 10-24 x 5/8 198 532 16 89-37 Nut Push 205 817 49 06-08 Screw 207 817 67 05-08 Screw 5/16-18 x 1/2 208 817 67 06-08 Screw Thdrol 3/8-16 x 1/2 209 817 00 06-12 Screw Hex Wsh Thdrol 3/8-16 212 532 18 35-50 Insert Lens Reﬂ ective 256 532 18 13-61 Cover Fender Rack 265 532 18 57-04 Seal RH Side Bagger 266 532 18 57-03 Seal LH Side Bagger

NOTE: All component dimensions given in U.S. inches.

1 inch = 25.4 mm.

7

REPAIR PARTS

TRACTOR- -MODEL NO. 165H107RB (BA165H107RBD), PROD UCT 964 77 27-02

DRIVE

183

180

183

57

16

81

16

199

95

96

84

199

16

169

255

35

38

197

171

47

269

52

172

185

199

51

179

178

179

168

166

180

26

184

42

40

38

42

207

186

163

14

167

10

159

160

161

171

112

14

163

158

162

83

21

82

165

156

39

8

62

36

214

36

35

56

177

36

51

116

63

66

9

65 17

20

259

183

187

27

49

34

37

258

263

275

243

212

202

260

171

261

26 51

181

250

43

50

182

183

187

50

150

48

151

51

47

120

250

30

16

76

78

75

74

77

255

28

36

35

258

53

30

250

22

96

26

29

25

24

51

215

26

27

55

263

71

73

200

263

16

77

1

145

drive-hydro_CRD_Laser_13

8