McCulloch 14592RB User Manual

REPAIR PARTS MANUAL
MODEL NO. 14592RB (BA14592RBD) Lawn Tractor
532 18 94-01 01.06.04 RD
PRINTED IN U.S.A.
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number.
The model number for your tractor can be found on the fender under the seat.
When ordering parts, always give the following information:
• Product - “Tractor”
• Model Number -
• Part Number
• Part Description
14592RB (BA14592RBD)
TABLE OF CONTENTS
SCHEMATIC ................................................................................................................ 3
ELECTRICAL............................................................................................................4-5
CHASSIS...................................................................................................................6-7
DRIVE........................................................................................................................8-9
STEERING ............................................................................................................10-11
SEAT ..........................................................................................................................12
DECALS.....................................................................................................................13
ENGINE.................................................................................................................14-15
MOWER LIFT........................................................................................................16-17
MOWER DECK .....................................................................................................18-19
BAGGER ...............................................................................................................20-21
2
TRACTOR- -MODEL NO. 14592RB (BA14592RBD), PRODUCT NO. 964 77 25-02
SCHEMATIC
12VDC
BLACK
RED
B
G
L
AMMETER
(OPTIONAL)
A
WHITE
S
M
A1
A2
ORANGE
GREEN
RED
FUSE
BLACK
CLUTCH / BRAKE
(PEDAL UP)
GREEN
SEAT SWITCH
(NOT OCCUPIED)
BATTERY
BLACK
RED
ATT'MENT CLUTCH
(CLUTCH OFF)
STARTER
SOLENOID
FBI BUZZER
OPERATOR PRESENCE
RELAY
85 86
87
30
87A
85 86
30
87
87A
BAGGER RELAY
85 86
BLACK
STARTER
M
BLACK
FBI
SWITCH
BAGGER
INTERLOCK
(NO BAG,
CHUTE OR
PLUG)
BLACK
IGNITION SWITCH
CIRCUITPOSITION
OFF
M+G+A1
B+A1RUN/LIGHT
B+A1RUN
B + S + A1START
WIRING INSULATED CLIPS NOTE:
IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.
“MAKE”
NONE
A2+L
NONE
NONE
BLUE RED
CARBURETOR SOLENOID
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
PTO SWITCH
OFF
CIRCUITPOSITION
C + G, B + H
C + F, B + E, A + DON
BLACK
BLACK
FUEL LINE
(IF SO EQUIPPED)
BROWN
87
30
87A
MOWER ENGAGED
RELAY
IGNITION
UNIT
CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM
RED
DIODE
LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM
HEADLIGHTS
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHT­NESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.
NOTE
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
ALTERNATOR
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
BLACK
87
87A
8586
30
RELAY
FC
G
E
H
A
D
B
3
REPAIR PARTS
TRACTOR- -MODEL NO. 14592RB (BA14592RBD), PRODUCT NO. 964 77 25-02
ELECTRICAL
22
21
24
33
30
27
43
27
25
41
27
27
40
26
42
81
16
48
27
52
29
66
28
58
2
1
59
16
4
REPAIR PARTS
TRACTOR- -MODEL NO. 14592RB (BA14592RBD), PRODUCT NO. 964 77 25-02
ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 532 16 34-65 Battery 2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 16 532 17 61-38 Switch Interlock Push-In 21 532 18 37-59 Harness Asm. Light 22 532 00 41-52 Bulb 24 532 12 47-80 Cable Starter 6 Ga. 11" Red 25 532 16 59-87 Cable Battery Crd 56" Red 26 532 17 51-58 Fuse 20 Amp 27 873 51 04-00 Nut Keps Hex 1/4-20 unc 28 532 12 77-25 Cable Ground 6 Ga. 18" Black 29 532 12 13-05 Switch Plunger Normal Op Gray 30 532 17 55-66 Switch Ignition 33 532 14 04-01 Key Ign 40 532 18 80-36 Harness Ign 41 871 11 04-08 Bolt Flk Fin Hex 1/4-20 unc x 1/2 42 532 13 15-63 Cover Terminal Red 43 532 17 88-61 Solenoid 48 532 14 08-44 Adapter Ammeter Rectangular 52 532 14 19-40 Protection Wire Loop 58 532 16 94-19 Buzzer Crd 59 532 18 03-79 Switch FBI CRD 66 817 49 06-08 Screw Thdrol 3/8-16 x 1/2 Ty-Tt 81 532 10 97-48 Relay Asm
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm.
5
REPAIR PARTS
TRACTOR- -MODEL NO. 14592RB (BA14592RBD), PRODUCT NO. 964 77 25-02
CHASSIS AND ENCLOSURES
29
212
17
28
256
266
187
189
186
188
187
188
171
189
26
190
165
25
209
171
24
18
89
30
24
26
25
209
5
5
39
166
173
172
185
198
179
170
175
209
265
164
209
207
31
184
208
26
33
3
11
10
209
209
162
2
209
209
35
24
163
26
209
15
209
9
209
3
209
8
8
26
24
6
16
145
37
209
35
205
38
37
34
205
38
1
13
26
chassis_Elite Value_CRD_4
208
69
6
REPAIR PARTS
TRACTOR- -MODEL NO. 14592RB (BA14592RBD), PRODUCT NO. 964 77 25-02
CHASSIS AND ENCLOSURES
KEY PART NO. NO. DESCRIPTION
1 532 17 46-20 Chassis 2 532 18 03-84 Drawbar 3 817 06 06-12 Screw 3/8-16 x .75 5 532 15 52-72 Bumper Hood/Dash 6 532 18 44-19 Saddle 8 532 12 64-71 Clip Insulator 13/32 Mtg. Hole 9 532 18 54-80 Dash 10 872 14 06-08 Bolt, Carriage 3/8-16 x 3/4 11 532 17 49-96 Panel, Dash, L.H. 13 532 18 69-52 Panel, Asm. Dash R.H. 15 874 18 05-12 Screw, Machine, Truss Head 5/16-18 unc x 3/4 16 873 51 05-00 Nut 17 532 18 65-80 Hood Assembly 18 532 12 69-38 Bumper Hood 24 874 78 06-16 Bolt 25 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga. 26 873 80 06-00 Nut 28 532 18 35-52 Grille Lens Asm (Includes Key
Nos. 29 and 212) 29 532 18 58-46 Lens Grille 30 532 18 25-06 Fender 31 532 16 51-56 Bracket, Fender Support 33 532 18 25-07 Footrest, L.H. 34 532 18 25-08 Footrest, R.H. 35 872 11 06-06 Bolt 37 817 49 05-08 Screw Thdrol 5/16-18 x 1/2 TYT 38 532 18 17-48 Bracket Asm Pivot Mower Rear 39 532 17 47-14 Bracket Pivot Laser/Elite LT 69 532 14 24-32 Screw Hex 1/4-1/2
KEY PART NO. NO. DESCRIPTION
89 532 18 13-88 Console 145 532 15 65-24 Rod Pivot Chassis/Hood 162 532 18 03-82 Bracket Exten Chassis Lh CRD 163 532 18 03-83 Bracket Exten Chassis Rh CRD 164 532 16 56-05 Support Battery CRD 165 532 18 13-56 Cover Battery CRD Lt 166 532 17 18-75 Screw HWHD Hi-Lo #13-16 x 3/4 170 532 17 88-62 Backplate CRD 171 872 14 06-20 Bolt Rdhd Sqnk 3/8-16 x 2-1/2 Gr. 5 172 819 13 20-16 Washer 13/32 x 1-1/4 x 16 Ga. 173 873 51 06-00 Nut, Keps Hex 3/8-16 unc 175 532 18 82-03 Trap Door CRD 179 532 18 03-76 Rod Pivot FBI CRD 184 532 17 46-62 Bracket Actuator Bagger CRD 185 532 18 11-01 Knob Rod 186 532 16 07-93 Latch Asm Multch Bagger 187 532 12 50-04 Nut Weld .327/.304 #10-24 188 819 06 12-16 Washer #10 189 810 07 10-00 Washer Lock #10 190 871 08 10-10 Screw Pan Hd Phillips 10-24 x 5/8 198 532 16 89-37 Nut Push 205 817 49 06-08 Screw 3/8-16 x 1/2 207 817 67 05-08 Screw 5/16-18 x 1/2 208 817 67 06-08 Screw Thdrol 3/8-16 x 1/2 209 817 00 06-12 Screw Hex Wsh Thdrol 3/8-16 x 3/4 212 532 18 35-50 Insert Lens Refl ective 256 532 18 13-61 Cover Fender Rack CRD 265 532 18 57-04 Seal RH Side Bagger 266 532 18 57-03 Seal LH Side Bagger
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm.
7
REPAIR PARTS
TRACTOR- -MODEL NO. 14592RB (BA14592RBD), PRODUCT NO. 964 77 25-02
DRIVE
2
263
77
263
267
265
26
51
120
35
263
275
264
171
266
261
181
182
183
50
150
48
151
51
53
180
183
183
183
57
183
96
84
13
14
112
11
30
16
172
167
80
96
255
10
8
4
3
79
30
35
36
77
21
38
214
207
47
51
179
178
253
165
51
263
158
255
254
162
83
156
5
18
6
258
22
159
161
112
14
163
171
82
18
5
6
36
35
168
166
62
184
179
180
26
40
38
56
177
42
35
36
28
29
203
42
39
34
26
215
268
66
9
65
37
258
27
43
187
50
27
49
47
36
26
27
15
1
75
74
78
76
96
24
19
25
26
55
drive-fender_CRD_Elite_Basic_2
8
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