McCulloch 11-600132-03-EB-2.1-07-91-to-05-94-IPL-216186-01 Repair Manuals

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11-600132-03 EB 2.1 07/91 to 05/94 IPL 216186-01 Page 1 of 17
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Tools/Accessories/Lubricants
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11-600132-03 EB 2.1 07/91 to 05/94 IPL 216186-01 Page 2 of 17
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Tools/Accessories/Lubricants
Ref # Part Number DescriptionQty
93797 Wrench - Screwdriver 216063 Key-Socket 5/32" 214194 Lubri - Gun 91226 Tool - Flywheel Holder 110706 Tool - Handle/Throttle Trigger Screw 94415 Adaptor - Pressure Test Intake (Cyl) 94416 Adaptor - Pressure Test Intake (Airbox) 68917 Plate - Block - Off Exhaust 85229 Kit - Pressure Test 215432 Gauge/Bulb - Pressure Test 63094 Driver - Piston Pin 67537 Loctite - 10cc Bottle 69794 Locquic - 6oz. 110083 R.T.V. Sealant - Tube 94364 Kit - Carrying Case (16") 214202 Scabbard (16") 93770 40:1 2-Cycle Custom Lubricant: 6 Oz. Can (Case of
48)
85707 40:1 2-Cycle Custom Lubricant: 16 Oz. Can (Case of
24)
85709 40:1 2-Cycle Custom Lubricant: 1 Qt. Bottle (Case of
12)
87885 Bar and Chain Oil: 1 Qt. Bottle (Case of 12) 94818 Bar and Chain Oil: 1 Gal. Bottle (Case of 6)
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11-600132-03 EB 2.1 07/91 to 05/94 IPL 216186-01 Page 3 of 17
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Bar & Chain Combinations
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11-600132-03 EB 2.1 07/91 to 05/94 IPL 216186-01 Page 4 of 17
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Bar & Chain Combinations
Ref # Part Number DescriptionQty
214235 Bar - 14" Mini Pro 214919-12 Chain - MP370GLX 49CL 219131 File Plate, Round File Size - 5/32" 214236 Bar - 16" Mini Pro 214925-12 Chain - MP370GLX 54CL 219131 File Plate, Round File Size - 5/32"
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11-600132-03 EB 2.1 07/91 to 05/94 IPL 216186-01 Page 5 of 17
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Carburetor Assembly
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11-600132-03 EB 2.1 07/91 to 05/94 IPL 216186-01 Page 6 of 17
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Carburetor Assembly
Ref # Part Number DescriptionQty
94496 Carburetor Assembly (Zama)1 1 Shaft Asy - Throttle Not available separately.1 2 Spring - Throttle Return Not available separately.1 3 Plate - Throttle Not available separately.1 4 Screw - Plate (M3) Not available separately.1 5 "E" Ring Not available separately.1 6 Diaphragm & Gaskets Not available separately.1 7 Cover Asy - Pump Not available separately.1 8 Screw - Idle Speed Not available separately.1 9 Insert - Friction Not available separately.1 10 Screw - Pump Cover (M4) Not available separately.4 11 Needle - Inlet Not available separately.1 12 Spring - Lever Not available separately.1 13 Lever - Inlet Needle Not available separately.1 14 Pin - Lever Not available separately.1 15 Screw - Lever Pin (M3) Not available separately.1 16 Diaphragm Asy - Metering Not available separately.1 17 Cover - Diaphragm Not available separately.1 18 Screw - Diaphragm Cover (M3) Not available
4
separately.
19 Screw - Idle Adjust Not available separately.1 20 Screw - Main Adjust Not available separately.1 21 Spring - Needle Not available separately.2 22 Screen - Filter Not available separately.1 23 Gasket - Metering Diaphragm Not available
24 Welch Plug Not available separately.1 25 Orifice - Main Fuel Not available separately.1
217081 Repair Kit
217089 Gasket/Diaphragm Kit
216804 Needle Kit
1
separately.
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11-600132-03 EB 2.1 07/91 to 05/94 IPL 216186-01 Page 7 of 17
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Chain Brake Assemblies
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11-600132-03 EB 2.1 07/91 to 05/94 IPL 216186-01 Page 8 of 17
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Chain Brake Assemblies
Ref # Part Number DescriptionQty A 219323 Brake Asy-Chain1 B 216409 Brake Asy-Chain1 C 216552 Brake Asy-Chain1 1 111047 Screw-8-32 x .6251 2 94709 Band-Brake1 3 215758 Latch/Spring Kit1 4 93602 Pivot-Latch1 5 216549 Pivot-Lever1 6 93159 Lever-Actuating1 7 214368 Bearing-Roller1 8 213907 Pin-Roller1 9 90658 Screw-Adjusting1 10 110907 Ring-Retaining1 11 84929 Nut-Bar Adjusting1 12A 219321 Housing-Brake1 12B 216411 Housing-Brake1 12C 216270 Housing-Brake1 13 93528-01 Cover-Auto Sharp1
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11-600132-03 EB 2.1 07/91 to 05/94 IPL 216186-01 Page 9 of 17
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General Assembly
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11-600132-03 EB 2.1 07/91 to 05/94 IPL 216186-01 Page 10 of 17
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General Assembly
Ref # Part Number DescriptionQty 1 216132 Kit-Auto Sharp1 2 215447 Knob1 3 218294 Wheel Asy-Grinding1 4 216134 Washer1 5 216133 Pin-Cotter1 6 215208 Bracket-Auto Sharp1 7 120025 Screw-M5 x 10 (35-40 in. lb. torque)2 8 120029 Nut-Flange M6 .3 x 1.02 9 Chain Brake Asy See "Chain Brake Assembly"
1
illustration and parts lists.
10 Chain See "Bar & Chain" illustration and parts lists;
11 Bar See "Bar & Chain" illustration and parts lists;
12 214207 Spike1 13 93148 Spacer-Bar Pad1 14 215695 Screw-M5 x 501 15 120028 Screw-M6 .3 x 201 16 93021-01 Lever-Wraparound1 17 213278 Kit-Clutch1 18 94244 Nut-Clutch (160-170 in. lb. torque)1 19 94243 Plate-Dust1 20 Rotor-Clutch Not available separately.1 21 213277 Clutch Asy1 22 Rivet-1/8 x .547 Not available separately.2 23 Plate-Clutch Shoe Not available separately.2 24 Spring Asy-Clutch Not available separately.1 25 215252 Drum/Sprocket/Bearing Asy Models with a suffix
1
Models with a suffix number 10 were originally equipped with a .250 pitch bar. Chain and Drum/Sprocket Assembly which is no longer available. Should replacement become necessary, order item number 25 as well as Bar and Chain as shown in Figure 6.
1
Models with a suffix number 10 were originally equipped with a .250 pitch bar. Chain and Drum/Sprocket Assembly which is no longer available. Should replacement become necessary, order item number 25 as well as Bar and Chain as shown in Figure 6.
1
number 10 were originally equipped with a .250 pitch bar. Chain and Drum/Sprocket Assembly which is no longer available. Should replacement become necessary, order item number 25 as well as Bar and Chain as shown in Figure 6.
26 91222 Bearing-Needle1
67650 Bearing1 27 215259 Washer-Sprocket1
67303 Washer1 28 120096 Screw-M5 x 551 29 120095 Screw-M5 x 20 (40-50 in. lb. torque)2 30 120098 Screw-M5 x 181 31 216816 Frame Asy1 32 216064 Screw-M5 T-Head1 33 216585 Nut-M5 (35-40 in. lb. torque)1
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11-600132-03 EB 2.1 07/91 to 05/94 IPL 216186-01 Page 11 of 17
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General Assembly
Ref # Part Number DescriptionQty 31 216504 Frame Asy-Weighted1 32 216064 Screw-M5 T-Head1 33 216585 Nut-M5 (35-40 in. lb. torque)1 34 111011 Screw-10-16 x .8752 35 95141 Weight-Frame1 36 216585 Nut-M5 (35-40 in. lb. torque)1 37 120045 Washer-M52 38 110989 Grommet2 39 93152 Link1 40 93057 Spacer-Mount2 41 120036 Screw-M4 x 25 (15-20 in. lb. torque)2 42 216491 Starter Asy1 43 216064 Bolt-M5 T-Head1 44 110041 Screw-8-32 x .501 45 68497 Washer1 46 213257 Drum/Rope Asy See Service Bulletin 18331 47 83203 Rope-Starter1 48 83078 Spring-Rewind1 49 216485 Housing-Starter1 50 91255 Handle/Washer Asy1 51 105490 Washer-Handle1 52 215481 Cover/Screw Asy-Air Filter1 53 213118 Screw-Air Filter Cover1 54 215456 Filter-Air1 55 215482 Box Asy-Air1 56 213411 Plate-Choke1 57 215455 Bracket-Choke1 58 213420 Spacer1 59 213105 Screw-M5 x 551 60 213104 Screw-M5 x 501 61 Carburetor Asy See "Carburetor Assembly"
1
illustration and parts lists.
62 215563 Housing Asy-Fan1 63 213542 Hose-Pulse1 64 215562 Grommet1 65 94501 Nut-M5 x 0.8 Thin1 66 94302 Clip-Spring1 67 92747 Flange-Carburetor Mounting1 68 213211 Boot/Eyelet Asy1 69 95656 Eyelet1 70 111002 Screw-10-16 x 1/21 71 93720 Pickup-Fuel1 72 94491 Seal-Fuel Vent1 73 93997 Hose-Fuel1 74 90869 Insert-Cushion1 75 216666 Fuel Tank/Cap Asy1 76 216157 Cap Asy-Fuel W/Retainer1 77 Handle Asy See "Handle Assembly" illustration and
78 213172 Screw-M6 x 17 (90-100 in. lb. torque)4
213166 Screw-M6 x 16 (90-100 in. lb. torque)4 79 213021 Washer-Ramp Conical4 80 219319 Top Shroud (without Recess)1 80A 214152 Kit-Top Shroud (with Recess)1
1
parts list.
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-600132-03 EB 2.1 07/91 to 05/94 IPL 216186-01 Page 12 of 17
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General Assembly
Ref # Part Number DescriptionQty 81 214350 Insulator1 82 214154 Kit-Bottom Shroud1 83 214350 Insulator1 84 120095 Screw-M5 x 20 (40-50 in. lb. torque)1 85 94192 Grommet1 86 120034 Nut-M6 x 1.02 87 110999 Screw-6-20 x 5/8 (8-10 in. lb. torque)1 88 94540 Rod-Oiler1 89 100001 Washer-Plain1 90 217782 Knob-Oiler1 91 93634-01 Spring-Compression1 92 120095 Screw-M5 x 20 (35-40 in. lb. torque)2 93 216095 Cap-Oil1 94 216696 Tank Asy-Oil1 95 94405 Hose-Oil Pickup1 96 93998 Spring-Oil Hose1 97 92465 Pickup-Oil1 98 219058 Label-Safety1 99 218558 Label-Instruction1 100 Powerhead See "Powerhead Assembly" illustration
1
and parts list.
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-600132-03 EB 2.1 07/91 to 05/94 IPL 216186-01 Page 13 of 17
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Handle Assemblies
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11-600132-03 EB 2.1 07/91 to 05/94 IPL 216186-01 Page 14 of 17
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Handle Assemblies
Ref # Part Number DescriptionQty 1 93529 Bolt-Shoulder2 2 93530-01 Spring-Mount4 3 92704 Mount1 4 94038 Hub-Mount1
213230 Handle Assembly1
213231 Handle Assembly1
213235 Handle Assembly weighted1 5 111032 Screw-Ph Hd 10-16 x .6256 6 92704 Mount1 7 94038 Hub-Mount1 8 213229 Handle-Right Half1 9 213224 Handle-Long Right1 10 213228 Handle-Left Half1 11 213226 Handle-Long Left1 12 216649 Nut-Hx Lock 10-241 13 216632 Screw-Pan Hd 10-24 x 11 14 95042 Weight-Handle1 15 93310 Trigger-Safety1 16 93515 Spring-Trigger1 17 213232 Trigger-Throttle1 18 213234 Wire Asy-Throttle1 19 213233 Wire Asy-Throttle1 20 110706 Screw-Pan Hd 8-18 x .501 21 62451 Contact-Ignition Switch1 22 93505-01 Wire-Switch (310/320/E.B.)1 23 94039 Wire-Stop Switch (330/340)1 24 68846 Button-Stop Switch1
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11-600132-03 EB 2.1 07/91 to 05/94 IPL 216186-01 Page 15 of 17
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Powerhead Assembly
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11-600132-03 EB 2.1 07/91 to 05/94 IPL 216186-01 Page 16 of 17
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Powerhead Assembly
Ref # Part Number DescriptionQty 1 93150 Bail1 2 217168 Connector-Outlet1 3 Pump Asy-Oiler (W/Output Adjustment Screw) Not
219990 Pump Asy-Oiler (Non-Adjustable)1 4 215196 Connector-Hose1 5 94115 Valve-Oiler1 6 217765 Screw-6-40 x .8001 7 215151 Cap-Oil Pump1 8 93301 Plunger-Oil Pump1 9 105614 "O" Ring-.239 x .0701 10 93632 Spring1 11 216425 Piston Asy-Oiler1
219566 Piston Asy-Oiler1 12 Ring-Oil Pump Piston Not available separately.1 13 105603 "O" Ring-.114 x .0701 14 83891 Spring-Return1
219525 Spring-Return1 15 216423 Sleeve-Oil Pump1 16 216422 Eyelet1 17 110653 "O" Ring1 18 215871 Nut-Muffler2 19 215471 Plate-Lock1 20 215472 Deflector-Exhaust1 21 215774 Cover1 22 215776 Baffle1 23 216805 Screen-Spark Arrestor1 24 215757 Bolt-Shoulder (65-85 in. lb. torque)2 25 213369 Bolt-M6 (70-85 in. lb. torque)1 26 215713 Base1 27 215411 Kit-Muffler1 28 110681 Screw-Skt, Hd. 10-24 x 1/4 (40-45 in. lb. torque)2 29 215394 Screw-Special M6 (70-80 in. lb. torque)2 30 92961 Deflector-Exhaust1 31 214204 Kit-Spark Arrestor1 32 101987 Screw-6-32 x .25 (25 in. lb. torque)1 33 216645 Nut-Flange M8 (200-220 in. lb. torque)1 34 94737 Flywheel W/The Letters IGN Molded in Casting1 34A 219211 Flywheel W/The Letters CDI Molded in Casting1 35 216984 Pin-Pawl2 36 216982 Spring-Pawl2 37 93469 Washer2 38 216983 Pawl-Starter2 39 102164 Key-Flywheel1 40 120098 Screw-M5 x 18 (40-50 in. lb. torque)1 41 93514-01 Wire Asy-Ground1 42 120112 Screw-M5 x 40 (70-80 in. lb. torque)2 43 216683 Washer-Special2 44 219215 Ignition-CDI (Black Sems)1 45 102556 Connector-Spark Plug1 46 95266 Boot-Spark Plug1 47 214356 Spacer1 48 215601 Manifold-Carburetor1 49 92778 Gasket-Manifold1 50 120097 Screw-M5 x 25 (70-80 in. lb. torque)4
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1
available separately.
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Powerhead Assembly
Ref # Part Number DescriptionQty 51 215943 Kit-Cylinder/Crankcase1 52 213166 Screw-M6 x 16 (90-100 in. lb. torque)4 53 105043 Washer-Lock4 54 102523 Washer-1/4 Plain4 55 214350 Insulator2 56 215762 Cylinder Asy1 57 92777 Bolt-Bar1 58 94660 Piston Asy1 59 94136 Ring Set-Piston1 60 92836 Pin-Piston1 61 111026 Ring-Snap2 62 94135 Connecting Rod Asy1 63 94654 Screw-Connecting Rod (35-40 in. lb. torque)2 64 110984 Bearing-Needle1 65 68095 Bearing-Needle (set of 20)1 66 92750 Crankshaft1 67 213282 Bearing-Crankshaft1 68 83859 Seal-Crankshaft2 69 62345 Spark Plug-AC-CS45T1
93018 Spark Plug-Champion RDJ8 (120 in. lb. torque)1
K&T Saw Shop 606-678-9623 or 606-561-4983
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