McCulloch 11-600123-02-EAGER-BEAVER-01-86-to-05-96-IPL-219239-01 Repair Manuals

Page 1
11-600123-02 EAGER BEAVER 01/86 to 05/96 IPL 219239-01 Page 1 of 15
www.ktoutdoor.com
Brake Housing Assemblies
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 2
11-600123-02 EAGER BEAVER 01/86 to 05/96 IPL 219239-01 Page 2 of 15
www.ktoutdoor.com
Brake Housing Assemblies
Ref # Part Number DescriptionQty A 216551 Brake Assembly - Chain1 B 216416 Brake Assembly - Chain1 1 111047 Screw - Pan Hd 8-32 x .6251 2 94709 Band - Brake1 3 215758 Kit - Latch1 4 216755 Latch1 5 215721 Spring - Compression1 6 93602 Pivot - Latch1 7 216549 Pivot - Lever1 8 92867 Lever1 9 213907 Pin - Roller1 10 214368 Bearing - Roller1 11 90658 Screw - Adjusting1 12 110907 Ring - Retaining1 13 84929 Nut - Bar Adjusting1 14A 216553 Housing - Brake1 14B 216414 Housing - Brake1
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 3
11-600123-02 EAGER BEAVER 01/86 to 05/96 IPL 219239-01 Page 3 of 15
www.ktoutdoor.com
Carburetor Assembly (Walbro MDC 16)
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 4
11-600123-02 EAGER BEAVER 01/86 to 05/96 IPL 219239-01 Page 4 of 15
www.ktoutdoor.com
Carburetor Assembly (Walbro MDC 16)
Ref # Part Number DescriptionQty
214082-02 CARBURETOR ASSY - WALBRO MDC 16 1 SCREW - PLATE Not available separately.2 2 PLATE - CHOKE Not available separately.1 3 BALL - CHOKE FRICTION Not available separately.1 4 SPRING - CHOKE FRICTION Not available
5 PLATE - THROTTLE Not available separately.1 6 SCREW - CLIP Not available separately.1 7 CLIP - THROTTLE SHAFT Not available separately.1 8 SHAFT ASSEMBLY - THROTTLE. Not available
9 NEEDLE - IDLE Not available separately.1 10 NEEDLE - HIGH SPEED Not available separately.1 11 SPRING - NEEDLE Not available separately.2 12 SCREW ASSEMBLY - BODY Not available
1
separately.
1
separately.
4
separately.
13 COVER ASSEMBLY - PUMP Not available
14 RING - VENT SCREEN Not available separately.1 15 VENT - SCREEN Not available separately.1 16 DIAPHRAGM - FUEL PUMP Not available
17 GASKET - METERING DIAPHRAGM Not available
18 BODY - FUEL PUMP Not available separately.1 19 DIAPHRAGM ASSEMBLY - METERING Not
20 GASKET - FUEL PUMP Not available separately.1 21 SCREW - METERING LEVER PIN Not available
22 PIN - METERING LEVER Not available separately.1 23 VALVE - INLET NEEDLE Not available separately.1 24 LEVER - METERING Not available separately.1 25 SPRING - METERING LEVER Not available
26 PLUG - WELCH 7/16 Not available separately.1 27 SCREEN - INLET Not available separately.1 28 RING - INLET SCREEN Not available separately.1 29 PLUG - WELCH 1/2 Not available separately.1 30 SCREEN Not available separately.1 31 RING - RETAINING Not available separately.1 32 SPRING - THROTTLE RETURN Not available
1
separately.
1
separately.
1
separately.
1
available separately.
1
separately.
1
separately.
1
separately.
217084 MAJOR REPAIR KIT
216727 MINOR REPAIR KIT
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 5
11-600123-02 EAGER BEAVER 01/86 to 05/96 IPL 219239-01 Page 5 of 15
www.ktoutdoor.com
Carburetor Assembly (Zama M1-M7)
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 6
11-600123-02 EAGER BEAVER 01/86 to 05/96 IPL 219239-01 Page 6 of 15
www.ktoutdoor.com
Carburetor Assembly (Zama M1-M7)
Ref # Part Number DescriptionQty
214082-01 Carburetor Assy - Zama M1-M71 1 Screw - Plate Not available separately.2 2 Valve - Choke Not available separately.1 3 Valve - Throttle Not available separately.1 4 Spring - Choke Not available separately.1 5 Ball - Friction Not available separately.1 6 "E" Ring Not available separately.1 7 Shaft Assembly - Throttle Not available separately.1 8 Spring - Throttle Return Not available separately.1 9 Screw - Idle Adjustment Not available separately.1 10 Screw - Main Adjustment Not available separately.1 11 Spring - Screw Not available separately.2 12 Screw - Cover Not available separately.4 13 "C" Ring Not available separately.1 14 Strainer Not available separately.1 15 Cover - Pump Not available separately.1 16 Screen Not available separately.1 17 Kit - Pump diaphragm Not available separately.1 18 Body - Pump Not available separately.1 19 Diaphragm - Main Not available separately.1 20 Gasket - Main Not available separately.1 21 Disk Not available separately.1 22 Screw Not available separately.1 23 Pin - Arm Not available separately.1 24 Arm - Needle Valve Not available separately.1 25 Spring - Arm Not available separately.1 26 Valve - Needle Not available separately.1 27 Plug - Welch Not available separately.1 28 Valve Asy - Main Nozzle Not available separately.1
217079 Repair Kit
216722 Gasket/Diaphragm Kit
217086 Needle Kit
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 7
11-600123-02 EAGER BEAVER 01/86 to 05/96 IPL 219239-01 Page 7 of 15
www.ktoutdoor.com
General Assembly
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 8
11-600123-02 EAGER BEAVER 01/86 to 05/96 IPL 219239-01 Page 8 of 15
www.ktoutdoor.com
General Assembly
Ref # Part Number DescriptionQty 1 110676 Nut - Hex Head 1/4-28 (65 - 75 in. lb. torque)2 2 110972 Screw - Hex 1/4-28 x .751 3 Brake Assembly - Chain See "Brake Housing
4 Chain - Saw Not available separately.1 5 Bar - Guide Not available separately.1 6 218886 Grinder Assembly1 7 215447 Knob - Auto Sharp1 8 110583 Screw - Pn Hd 8-32 x .44 (35 - 40 in. lb. torque)2 9 215209 Bracket - Auto Sharp1 10 110639 Screw - Hex Hd 12-24 x 1 (55 - 60 in. lb. torque)2 11 218867 Cover - Fuel/Oil Tank1 12 93194-01 Washer - Rubber1 13 92479 Lever/Handguard1 14 213278 Kit - Clutch1 15 213276 Shoe - Clutch2 16 93608 Spring - Assembly1 17 Rivet - Flt. 1/8 x .547 Not available separately.2 18 Plate Not available separately.2 19 Rotor Not available separately.1 20 94244 Nut - Clutch (160 - 170 in. lb. torque)1 21 94243 Plate - Dust1 22 215252 Drum/Sprocket/Bearing Assembly1 23 91222 Searing - Needle1 24 215259 Spacer - Drum1 25 110953 Screw - Hx Hd 12-24 x .625 (70 - 80 in. lb. torque)1 26 110686 Screw - Hx Hd 13-16 x 2 (35 - 45 in. lb. torque)1 27 214505 Frame/Grip Assembly1 28 217761 Kit - Fuel/Oil Tank1 29 91148 Seal - Fuel Vent1 30 84956 Pickup - Fuel1 31 217755 Piston - Manual Oiler1 32 83946 Spring - Piston1 33 85557 Body - Oiler1 34 216668 Cap - Fuel/Oil2 35 217762 Rod/Oiler Asy1 36 217759 Rod - Manual Oiler1 31 217755 Piston - Manual Oiler1 32 83946 Spring - Piston1 37 110672 Screw - Oval Hd 4-40 x 11 38 83870 Knob - Choke 39 93437 Latch Assembly - Throttle1 40 216440 Screw - Throttle Lock1 41 Latch - Throttle Not available separately.1 42 Spring - Compression Not available separately.1 43 218130 Handle/Trigger/Throttle Asy1 44 222992 Kit - Throttle Latch1 45 Knob - Throttle Latch Not available separately.1 46 Spring - Throttle Latch Not available separately.1 47 Rivet - Flat Not available separately.1 48 217908 Handle/Safety Trigger Asy1 49 68566 Screw - Idle Adjustment1 50 110807 Screw - Pan Hd 8-32 x .312 (35 - 50 in. lb. torque)2 51 93290 Deflector - Sawdust1 52 217015 Shroud - Using Auto Sharp1
K&T Saw Shop 606-678-9623 or 606-561-4983
1
Assemblies" illustration and parts list.
Page 9
11-600123-02 EAGER BEAVER 01/86 to 05/96 IPL 219239-01 Page 9 of 15
www.ktoutdoor.com
General Assembly
Ref # Part Number DescriptionQty
216963 Shroud - Non Auto Sharp1 53 91853 Cover - Air Filter1 54 91796 Screw - Filter Cover1 55 216905 Filter - Air1 56 84918 Washer - Air Seal1 57 216490 Screw - Hex Hd 12-24 x .76 (70 - 80 in. lb. torque)3 58 110959 Screw - Hex Hd 8-32 x .50 (15 - 20 in. lb. torque)3 59 213255 Starter Asy1 60 90425 Housing - Starter1 61 110041 Screw - Pan Hd 8-32 x .50 (20 - 25 in. lb. torque)1 62 68497 Washer - Special1 63 213257 Drum/Rope Assembly1 64 83203 Rope - Starter1 65 83078 Spring - Rewind1 66 91255 Handle Asy-Starter1 67 105490 Washer - Starter Handle1 68 110953 Screw - Hex Hd 12-24 x .625 (20 - 25 in. lb. torque)2 69 84520-01 Plate - Washer1 70 84519 Sleeve - Handle2 71 217909 Trigger - Throttle1 72 83940 Spring - Trigger Return1 73 83935 Contact - Switch1 74 83936 Protector - Switch1 75 83934 Button - Switch1 76 218853 Decal - 2.0 Cu. In.1 77 219058 Label - Safety1 78 Powerhead Asy See "Powerhead Assembly"
1
illustration and parts list.
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 10
11-600123-02 EAGER BEAVER 01/86 to 05/96 IPL 219239-01 Page 10 of 15
www.ktoutdoor.com
Powerhead Assembly
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 11
11-600123-02 EAGER BEAVER 01/86 to 05/96 IPL 219239-01 Page 11 of 15
www.ktoutdoor.com
Powerhead Assembly
Ref # Part Number DescriptionQty 1 86438 Valve - Check1 2 217156 Connector - Oil Tank/Bar Pad1 3 105603 Ring - "O" Spacer1 4 217168 Connector - Pump/Bar Pad1 5 217167 Connector - Pump/Oil Tank1 6 83896 Bail - Pump Retaining1 7 219989 Pump Assembly - Oil1 8 83891 Spring - Return1 9 110651 Screw - Oil Flow Adjustment1 10 Body - Pump Not available separately.1 11 216426 Kit - Oil Pump Repair1 12 105603 Ring - "O" .114 x .0701 13 Ring - Oil Pump Piston Not available separately.1 14 Piston Assembly - Oiler Not available separately.1 15 216423 Sleeve - Oil Pump1 16 216422 Eyelet1 17 110653 Ring - "O"1 18 215411 Muffler Assembly1 19 110681 Screw - Skt. Hd. 10-24 x .250 (40 - 45 in. lb. torque)2 20 92961 Deflector - Exhaust1 21 215394 Screw - Special (70 - 80 in. lb. torque)2 22 214204 Kit - Spark Arrestor Screen1 23 101987 Screw - 6-32 x .2501 24 215871 Nut - Muffler (40 - 60 in. lb. torque)2 25 215471 Plate - Lock1 26 215412 Deflector - Exhaust1 27 216805 Screen - Spark Arrestor1 28 215774 Cover1 29 215776 Baffle1 30 213369 Screw - Hex Wsh M6 (70 - 85 in. lb. torque)1 31 215757 Bolt - Shoulder (65 - 85 in. lb. torque)2 32 215773 Base1 33 62345 Plug - Spark DJ8J Champion1
92879 Plug - Spark RDJ8 Champion1 34 89274 Red - Throttle1 35 89059 Hose - Fuel1 36 90660 Adaptor - Fuel Hose1 37 110908 Ring - "O" Adaptor1 35A 90661 Kit - Fuel Hose1 36 90660 Adaptor Fuel Hose1 37 110908 Ring - "O"1 38 87826 Clamp - Fuel Hose1 39 216640 Nut - Hex 5/16-24 (200 - 220 in. lb. torque)1 40 94737 Flywheel/Pawl Assembly1 41 216984 Pin - Pawl2 42 216982 Spring - Pawl2 43 93469 Washer - Pawl2 44 216983 Pawl - Starter2 45 102164 Key - Woodruff1 46 222866 Screw - Pan Head 8 - 32 x 1.753 47 105976 Washer - Flat 11/64"3 48 67177 Washer - Insulating3 49 68198 Tube - Insulating3
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 12
11-600123-02 EAGER BEAVER 01/86 to 05/96 IPL 219239-01 Page 12 of 15
www.ktoutdoor.com
Powerhead Assembly
Ref # Part Number DescriptionQty 50 Carburetor Assemblies See "Carburetor Assembly
51 68197 Gasket - Carburetor1 52 219389 Connector/Insulator Assy1 53 219754 Insulator - Carburetor1 54 Screw - Connector Not available separately.1 55 219390 Connector - Stop Switch1 56 Screw - Hex HD 8-32 x 1/2 Not available separately.1 57 Connector - Stop Switch Not available separately.1 58 Eyelet - Connector Not available separately.1 59 90714 Gasket - Insulator1 60 84957 Coil - Lamination Assembly1 61 215351 Wire Assembly - Spark Plug1 62 95266 Boot1 63 102556 Connector1 64 110364 Screw - Pan Head 6-32x.6251 65 69344 Wire Assembly-Coil1 66 110041 Screw - Pan Head S-32x.501 67 85358 Condenser1 68 100035 Nut - Hex 6-321 69 84502 Connector - Stop Switch1 70 67841 Cover - Breaker Box1 71 69323 Seal - Breaker Box1 72 213032 Screw - Hex Head 8-32 x .502 73 69322 Washer - Special1 74 105976 Washer - Flat 11/64"1 75 88811 Breaker - Assembly1 76 84505-01 Kit - Breaker Box1 77 92037 Washer1 78 217031 Ignition Assembly - CDI1 62 95266 Boot1 63 102556 Connector1 79 Wire-Spark Plug Not available separately.1 80 217190 Wire Assembly - Stop Switch1 81 217165 Cylinder/Crankcase Using Auto Sharp1 82 83856 Bolt - Bar Mounting1 83 110914 Plug - Cup4 81 216935 Cylinder/Crankcase Using Automatic Oiler1 82 83856 Bolt - Bar Mounting1 83 110914 Plug - Cup4 81 217067 Cylinder/Crankcase Without Automatic Oiler1 82 83856 Bolt - Bar Mounting1 83 110914 Plug - Cup4 84 120097 Screw - Hex M5 x 25 (70 - 80 in. lb. torque)4 81 216950 Cylinder/Crankcase (Plated) Using Automatic Oiler1 82 83856 Bolt - Bar Mounting1 83 110914 Plug - Cup4 84 120097 Screw - Hex M5 x 25 (70 - 80 in. lb. torque)4 85 213327 Screw - Special2 86 94662 Piston Assembly1 87 95143 Ring - Piston2 88 92836 Pin - Piston1 89 111026 Ring - Snap2
K&T Saw Shop 606-678-9623 or 606-561-4983
1
(Zama M1-M7) illustration and parts list and "Carburetor Assembly (Walbro MDC 16)" illustration and parts list.
Page 13
11-600123-02 EAGER BEAVER 01/86 to 05/96 IPL 219239-01 Page 13 of 15
www.ktoutdoor.com
Powerhead Assembly
Ref # Part Number DescriptionQty 86 216713 Piston Assembly (Non-Plated)1 87 216705 Ring - Piston1 88 92836 Pin - Piston1 89 111026 Ring - Snap2 90 94135 Rod Assembly - Connecting1 91 94654 Screw - Connecting Rod2 92 68095 Roller - Needle (set of 20)1 93 110984 Bearing - Needle1 94 213282 Bearing - Crankshaft2 95 83859 Seal - Crankshaft2 96 217042 Crankshaft1
91932 Crankshaft1 97 216582 Kit - Manual Oil Pump (Includes P/N 217156 item 4,
1
P/N 217167 item 5, P/N 83896 item 6 and item 10).;
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 14
11-600123-02 EAGER BEAVER 01/86 to 05/96 IPL 219239-01 Page 14 of 15
www.ktoutdoor.com
Service Tools
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 15
11-600123-02 EAGER BEAVER 01/86 to 05/96 IPL 219239-01 Page 15 of 15
www.ktoutdoor.com
Service Tools
Ref # Part Number DescriptionQty
68915-01 Kit - Piston Pin Installation/Removal Tool
93900 Kit - Cylinder/C'Case Pressure Test
215432 Tool - Pressure Test
214219 Wrench/Screwdriver
216063 Key - Socket 5/32"
K&T Saw Shop 606-678-9623 or 606-561-4983
Loading...