Page 1
11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 1 of 20
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Accessories & Tools
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 2
11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 2 of 20
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Accessories & Tools
Ref # Part Number DescriptionQty
86177 Adaptor - Exhaust
91226 Tool - Clutch Holding
69191 Kit - Pressure Test
215033 Coupling-Hose
84223 Kit - Piston Tool
214221 Scrench
216147 Key - Socket 1/8"
216335 Key - Socket 3/32"
216063 Key - Socket 5/32"
214194 Metal Lube Gun (reusable)
214195 Plastic Lube Gun (disposable)
93770 McCulloch 2 - Cycle Custom Lubricant (Case of 48 -
6oz. Cans)
94816 McCulloch 2 - Cycle Custom Lubricant (Case of 6 - 1
Gal. Bottles)
87885 Bar and Chain Oil (Case of 12 - 1 Qt. Bottles)
94818 Bar and Chain Oil (Case of 6 - 1 Gal. Bottles)
214221 Scrench - 13mm x 5/8
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 3 of 20
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Bar/Chain/Chain Sharpening Tools
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 4
11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 4 of 20
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Bar/Chain/Chain Sharpening Tools
Ref # Part Number DescriptionQty
94074-00 16" Speed Mac Bar
86830 Replacement - Sprocket Tip
89974-12 SPR370GX Chain 60 CL
94074-05 16" Speed Mac Bar
219975 Replacement - Sprocket Tip
89974-12 SPR370GX Chain 60 CL
93778-00 20" Speed Mac Bar
86830 Replacement - Sprocket Tip
89979-12 SPR370GX Chain 71 CL
93778-05 20" Speed Mac Bar
219975 Replacement - Sprocket tip
89979-12 SPR370GX Chain 71 CL
86846-00 24" Speed Mac Bar
86830 Replacement - Sprocket Tip
89981-12 SPR370GX Chain 81 CL
86846-05 24" Speed Mac Bar
219975 Replacement - Sprocket Tip
89981-12 SPR370GX Chain 81 CL
86847-00 28" Speed Mac Bar
86830 Replacement - Sprocket Tip
89984-12 SPR370GX Chain 92 CL
86847-05 28" Speed Mac Bar
219975 Replacement - Sprocket Tip
89984-12 SPR370GX Chain 92 CL
89505 28" Mac 10 Bar
89985-12 SPR370GX Chain 93 CL
91284 33" Speed Mac Bar
86830 Replacement - Sprocket Tip
92101-12 SPR370GX Chain 106 CL
91284-01 33" Speed Mac Bar
219975 Replacement - Sprocket Tip
92101-12 SPR370GX Chain 106 CL
218738 File Plate Sharpening Tools for GX Chain
219161 7/32" (5.5mm) Round File Sharpening Tools for GX
Chain
56698-23 7/32" (5.5mm) Round File Sharpening Tools for GX
Chain
89503 20" Mac 10 Bar
88173-14 PM370G Chain 71 CL
86846 24" Speed Mac Bar
86830 Replacement - Sprocket Tip
88175-14 PM370G Chain 81 CL
89505 28" Mac 10 Bar
93552-14 PM370G Chain 93 CL
219161 7/32" (5.5mm) Round File Sharpening Tools for G
Chain
56698-23 7/32" (5.5mm) Round File Sharpening Tools for G
Chain
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 5
11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 5 of 20
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Carburetor Assembly (SDC 38A)
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 6 of 20
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Carburetor Assembly (SDC 38A)
Ref # Part Number DescriptionQty
214763-02 Carburetor Asy (SDC 38A)1
1 67501 Screw - Pump Cover4
2 83760 Cover - Pump1
3 Gasket - Cover1
4 Diaphragm - Check Valve1
5 Diaphragm - Fuel Pump1
6 47690 Screw - Plate3
7 83762 Plate - Throttle1
8 67489 Clip - Shaft1
9 Shaft Asy - Throttle1
10 85981 Spring - Throttle Return1
11 Plate - Choke1
12 Shaft Asy - Choke1
13 Ball - Choke Friction1
14 67504 Spring - Choke Friction1
15 85979 Needle - High Speed1
16 Needle - Idle1
17 Spring - Needle2
18 70798 Screw - Diaphragm4
19 Cover - Diaphragm1
20 Diaphragm - Metering1
21 Gasket - Diaphragm1
22 Screw - Lever Pin1
23 Pin - Lever1
24 Lever - Inlet1
25 Spring - Lever1
26 Valve - Needle1
27 Plug - 3/81
28 Plug - 5/161
29 Kit - Valve & Seal Asy1
30 Screen - Fuel1
31 Screw - Idle Adj.1
32 Spring - Idle Screw1
217078 Minor Repair Kit
67482 Gasket Set
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 7 of 20
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Carburetor Assembly (Zama C-2 & C-3)
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 8 of 20
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Carburetor Assembly (Zama C-2 & C-3)
Ref # Part Number DescriptionQty
214763 Carburetor Asy (Zama C-2)1
Carburetor Asy (Zama C-3) Not available separately.1
1 Screw - Pump Cover Not available separately.4
2 Cover - Fuel Pump Not available separately.1
3 Diaphragm - Fuel Pump Not available separately.1
4 Screen - Filter Not available separately.1
5 Screw - Choke Plate Not available separately.2
6 Plate - Choke Not available separately.1
7 Shaft Asy - Choke Not available separately.1
8 Spring - Choke Shaft Not available separately.1
9 Ball - Friction Not available separately.1
10 Plate - Throttle Not available separately.1
11 Shaft Asy - Throttle Not available separately.1
12 Spring - Throttle Return Not available separately.1
13 Ring - "E" Not available separately.1
14A Needle - High Speed (For Zama C-3) Not available
1
separately.
14B Needle - High Speed (For Zama C-2) Not available
15 Needle - Low Speed Not available separately.1
16 Spring - Needle Not available separately.2
17 Screw - Diaphraqm Cover Not available separately.4
18 Cover - Diaphragm Not available separately.1
19 Diaphragm Asy - Metering Not available separately.1
20 Gasket - Main Not available separately.1
21 Screw - Lever Not available separately.1
22 Lever - Inlet Not available separately.1
23 Pin - Lever Not available separately.1
24 Spring - Lever Not available separately.1
25 Valve - Inlet Not available separately.1
26 Jet - Main Not available separately.1
27 Plug - Welch Not available separately.1
217082 Major Repair Kit
216724 Gasket Kit
217088 Needle Kit
1
separately.
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 9 of 20
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Chain Brake Assembly
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Page 10
11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 10 of 20
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Chain Brake Assembly
Ref # Part Number DescriptionQty
217695 BRAKE ASSEMBLY - CHAIN1
1 216634 Screw - Pan Hd 10-24 x 1/21
2 216633 Washer - Special1
3 215911 Lever Assembly1
4 214366 Pin Asy - Roller1
5 93085 Spring - Brake1
6 222478 Kit - Latch/Pivot1
7 217235 Latch1
8 94144 Pivot - Latch1
9 93081 Band - Brake1
10 93082 Pin - Band Anchor1
11 215699 Housing - Brake1
12 216636 Screw - Bar Adjusting1
13 216635 Washer - #101
14 61705 Nut - Hx 10-241
15 100002 Washer -#101
16 102067 Nut - Hx 10-241
17 91246 Pin - Lever Pivot1
18 91245 Washer - Thrust1
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 11 of 20
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Fan Housing & Starter Assembly
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Page 12
11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 12 of 20
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Fan Housing & Starter Assembly
Ref # Part Number DescriptionQty
214707 Fan Housing/Starter Assembly1
1 110646 Screw - Oval HD 8.32 x 1.12 (35 - 40 in. lb. torque3
2 91084 Cover - Starter1
3 87670 Rope - Starter1
4 110928 Screw - Hex HD 10-24 x .50 (55 - 60 in. lb. torque)1
5 105841 Pin - Roll1
6 87689 Drum - Starter1
7 87680 Spring - Rewind1
8 86053 Shield - Spring1
9 95412 Shaft - Starter1
10 214706 Kit - Fan Housing/Guard1
11 214192 Guard - Sawdust1
12 214699 Insert - Starter1
13 93137 Handle - Starter1
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 13 of 20
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Fuel Tank Assembly
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Page 14
11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 14 of 20
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Fuel Tank Assembly
Ref # Part Number DescriptionQty
1 103357 Screw - Hx Hd 10-24 x 2-2.25 (55 - 60 in. lb. torque)2
2 110964 Washer2
3 95414 Bracket - Air Cleaner1
4 Carburetor Asy See "Carburetor Assembly (SDC
5 86189 Gasket - Carburetor1
6 214762 Boot - Carburetor Needles1
214762-01 Boot - Carburetor Needles1
7 215708 Hose Assembly - Fuel1
8 215714 Pickup Asy - Fuel1
9 67944 Spring - Fuel Hose1
10 86273 Screw - Idle Adjustment1
11 92903 Rod - Oiler1
12 105673 Pin - Roll 3/32 x 9/162
13 95480 Button - Oiler1
14 95614 Button - Choke1
15 69631 Rod - Choke1
16 69597 Boot - Control Rod2
17 69043 Snubber - Rod1
18 110706 Screw - Fil Hd 8-18 x .501
19 83661 Wire Asy - Stop Switch1
20 62451 Contact - Switch1
21 214691 Base - Switch1
22 68846 Button - Switch1
23 215612 Tank Asy - Fuel1
24 89320 Insert - Handle Grip1
25 92155 Rod - Throttle1
26 105654 Pin - Roll 1/8 x 7/81
27 92154 Spring - Trigger Release1
28 94275 Release Asy - Trigger1
29 111012 Screw - Pan Hd 4-40 x .3131
30 110378 Pin - Roll 3/16 x 15/161
31 92152 Spring - Trigger1
32 214679 Trigger - Throttle1
1
38A)" illustration and parts list; See "Carburetor
Assembly (Zama C-2 & Zama C-3)" illustration and
parts list.
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 15 of 20
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General Assembly
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Page 16
11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 16 of 20
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General Assembly
Ref # Part Number DescriptionQty
1 216645 Nut - M8 Hx Flange2
2 CHAIN BRAKE Asy See "Chain Brake Assembly"
3 64325 Plate - Bar Protector1
4 Chain Assembly See "Bar/Chain/Chain Sharpening
1
illustration and parts list.
1
Tools" parts list.
5 Bar Assembly See "Bar/Chain/Chain Sharpening
6 86113 Nut - Hx 3/8-24 (L.H.) (200 - 210 in. lb. torque)1
7 214301 Clutch Assembly1
8 214300 Rotor Clutch1
9 67233 Kit - Clutch Shoe1
10 83223 Spring - Clutch2
11 64583 Retainer - Clutch Spring2
12 95166 Kit - Drum & Sprocket (7 T .375P)1
13 86344 Sprocket - 7T .375 Pitch1
14 86958 Washer - Sprocket1
15 110971 Bearing - Needle1
16 84978-01 Shield - Sawdust1
17 93037 Screw - Frame Brace (55 - 60 in.lb.torque)1
18 103353 Screw - Hx Hd 1/4-20 x 1.50 (90 - 100 in. lb. torque)1
19 100153 Lockwasher - 1/41
20 216639 Clamp - Frame1
21 104396 Screw - Pn Hd 10-24 x 3/4 (55 - 60 in. lb. torque)2
22 103353 Screw - Hx Hd 10-24 x 1.5O (55 - 60 in. lb. torque)2
23 95679 Clamp - Frame1
24 216682 Nut - Hx Lock 10-24 (55 - 60 in. lb. torque)2
25 83828-01 Wire Asy - Ground1
26 92701 Clamp - Bottom1
27 92700 Clamp - Top1
93932 Clamp - Top1
28 93096 Screw - Shoulder (90 - 100 in. lb. torque)1
216648 Screw - Hx Hd 1/4-20 x 2 (90 - 100 in. lb. torque)1
29 216647 Washer - Plain2
30 92703 Hub - Mount1
84661 Grommet1
31 92704 Mount1
85898 Mount1
32 95636 Washer - 1/42
33 95514 Frame & Grip Asy1
34 214103 Frame & Grip Asy1
35 216090 Brace - Frame1
36 93032 Grommet - Frame Brace1
37 214164 Washer1
38 89403 Bumper - Lower2
39 216634 Screw - Pn Hd 10-24 x .50 (55 - 60 in.lb. torque)5
40 216682 Nut - Hx Lock 10-24 (55 - 60 in.lb. torque)5
41 216103 Shield - Frame Brace1
42 95418 Cover Asy - Air Cleaner1
43 110565 Ring - Retaining1
44 95420 Knob - Cover1
45 Plate - Name Not available separately.1
46 95486 Instruction Plate1
47 215681 Filter - Air1
1
Tools" parts list.
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 17 of 20
were not in the previous I.P.L. covering these saws.
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General Assembly
Ref # Part Number DescriptionQty
48 110741 Screw - Pan Hd 10-24 x .50 (40 - 45 in. lb. torque)3
49 87871 Screw - Special (35 - 40 in. lb. torque)3
50 102762 Screw - Hx Hd 10-24 x .50 (40 - 45 in. lb. torque)1
51 69890 Lockplate Hsg1
52 Fan Hsg/Starter Assemblies See "Fan Housing &
53 216053 Cap Asy - Fuel W/Retainer1
54 69767 Gasket1
55 110746 Screw - Hx Hd 10-24 x .50 (55 - 60 in. lb. torque)2
56 216644 Screw - Hx Hd 1/4-20 x 5/8 (110 - 120 in. lb. torque)2
57 100153 Lockwasher - 1/42
58 216646 Washer - 1/42
59 110807 Screw - Pn Hd 8-32 x .312 (15 - 20 in. lb. torque)2
60 Fuel Tank Asy See "Fuel Tank Assembly" illustration
61 87826 Clamp - Hose2
62 69598 Line - Pulse1
63 67944 Spring - Hose1
64 Powerhead See "Powerhead Assembly" illustration
1
Starter Assembly" illustration and parts list.
1
and parts list.
1
and parts list.
65 93668 Spike1
66 102388 Screw - Hx Hd 10-24 x .625 (55 - 60 in. lb. torque)2
67 216683 Washer - Special 102
68 216682 Nut - Hx Lock 10-24 (55 - 60 in. lb. torque)2
69 219058 Label - Safety Part numbers listed in this I.P.L. which
1
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 18 of 20
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Powerhead Assembly
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Page 19
11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 19 of 20
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Powerhead Assembly
Ref # Part Number DescriptionQty
1 83811 Screw - Special (90 - 100 in. lb. torque)1
2 69924 Plate - Lock1
3 216877 Mount - Rear1
3 93925 Mount - Rear1
4 84619 Insulator - Rear Mount1
5 213381 Clamp Assembly - Boot1
6 215247 Boot - Port1
7 216634 Screw - Pn Hd 10-24 x .50 (55 - 60 in. lb. torque)2
8 100002 Washer - #102
9 93460 Washer - Insulator1
10 216136 Shroud - Rear1
11 104396 Screw - Pn Hd 10-24 x .75 (55 - 60 in. lb. torque)2
12 101194 Washer - Lock #102
13 95477 Shroud - Upper1
14 87844 Insulator - Inlet1
15 88740 Gasket - Insulator1
16 110703 Nut - Hx 3/8-24 (265 - 325 in. lb. torque)1
17 95481 Flywheel Assembly1
18 93464 Screw - Pawl2
19 93198 Pawl - Starter2
20 93469 Washer - Pawl2
21 214102 Spring - Pawl2
22 100106 Key - Woodruff1
23 110127 Screw - Hx Hd 10-24 x .88 (55 - 60 in. lb. torque)1
24 100002 Washer - #103
25 95603 Stud - Special (55 - 60 in. lb. torque)1
26 85798 Wire Asy - Ground1
27 95553 Ignition Asy - Electronic (.011-.015 Lamination Air
1
Gap)
28 95269 Wire Asy - Spark Plug1
29 102556 Connector1
30 95266 Boot1
31 110995 Grommet1
32 110291 Screw - Pn Hd 10-24 x 2.62 (35 - 40 in. lb. torque)1
33 110921 Washer - Sealing1
34 218707 Cover - Oil Tank1
35 86306 Gasket - Cover1
36 101143 Nut - Hx 1/4-20 (90 - 100 in. lb. torque)1
37 102523 Washer - 1/41
38 69832 Bumper - Front1
39 216878 Mount - Front1
39 93926 Mount - Front1
40 216052 Cap - Oil Tank1
41 101148 Ring - "O"1
42 100003 Washer - #101
43 215339 Pump Assembly - Oiler1
44 110890 Screw - Fil 10-24 x .88 (25 - 30 in. lb. torque)1
45 91774 Sleeve1
46 215246 Kit - Oil Pump Clip1
47 92818 Seal - Pulse Pump1
48 214278 Piston Assembly - Oiler1
49 105603 Ring - "O"1
50 86182 Ring - Piston1
51 60259 Spring - Piston1
52 62227 Sleeve - Adjustment1
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-600072-04 PRO MAC 800 CHAIN SAW 08/80 to 05/85 IPL 215724-01 Page 20 of 20
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Powerhead Assembly
Ref # Part Number DescriptionQty
53 91259 Pad - Oil Pump1
54 110386 Screw - Hx Hd 8-32 x 11
55 Spring - Outlet Valve1
56 Ball - Outlet Valve1
57 63432 Plug - Spark CS42T AC (120 in. lb. torque/.025 Gap)1
93017 Plug - Spark RDJ6 (120 in. lb. torque/.025 Gap)1
58 216160 Muffler Asy1
59 214283 Screen/Cap Asy - S/Arrestor1
60 216087 Strap - Muffler1
61 216682 Nut - Hex Lock 10-24 (40 - 45 in. lb. torque)1
62 214100 Screw - Muffler Strap (110 - 120 in. lb. torque)1
63 104895 Screw - Skt Hd 10-24 x .62 (65 - 75 in. lb. torque)3
64 110713 Screw - Skt Hd 10-24 x .88 (65 - 75 in. lb. torque)1
65 95387 Gasket - Muffler1
66 216047 Spacer1
67 110288 Screw - Hx Hd 8-32 x 3/4 (35 - 40 in. lb. torque)2
68 110963 Screw - Hx Hd 8-32 x 1 (35 - 40 in. lb. torque)1
69 110644 Screw - Hx Hd 8-32 x 1.5 (35-40 in. lb. torque)1
70 62106 Screw - 12-24 x 1.75 (70 - 75 in. lb. torque)4
71 215713 Cylinder/C'Case/Piston Asy "B"1
72 111025 Washer - Sealing4
73 92459 Bolt - Bar2
74 69600 Nipple - Pulse Line1
75 110851 Pin - Dowel1
76 92518 Piston Assembly "A"1
92519 Piston Assembly "B"1
92520 Piston Assembly "C"1
77 87854 Ring Set - Piston1
78 111021 Bearing - Needle2
79 110338 Screw - Pn Hd 8-32 x .532 (15 - 20 in. lb. torque)2
80 110613 Washer - #82
81 84156 Housing - Pump1
82 215151 Cap - Housing1
83 92902 Plunger - Pump1
84 105614 Ring - "O"1
85 66687 Spring - Pump1
86 91669 Gasket - Pump1
87 91668 Valve - Pump1
88 91672 Hose - Oil1
89 51506 Screen - Hose1
90 100955 Nut - Hex 8-32 (15-20 in. lb. torque)1
91 69020 Pin - Piston1
92 215245 Rod Asy - Connecting1
93 61627-01 Screw - Special (65 - 70 in. lb. torque)2
94 215150 Roller (set of 22)1
95 61618 Seal - Oil1
96 63464 Ring - Snap1
97 63429-02 Bearing - Ball1
98 87151 Insert/Bearing Assy1
99 104357 Bearing - Needle1
100 110260 Seal - Oil1
101 95386 Crankshaft1
102 215673 Valve - Compression Release (110 - 120 in. lbs.
1
torque)
K&T Saw Shop 606-678-9623 or 606-561-4983
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