M&C PSS Series, PSS-5C, PSS-5/2C, PSS-5/3C Instruction Manual
Portable Gas Conditioning Unit Series
PSS
®
PSS-5C, PSS-5/2C, PSS-5/3C
Instruction Manual
Version 1.02.02
This instruction manual does not claim completeness and may be subject
to technical modifications.
©
Germany GmbH. Reproduction of this
document or its content is not allowed without permission from
PSS
Version: 1.0
Dear customer,
Thank you for buying our product. In this manual you will find all necessary information about this
M&C product. The information in the manual is fast and easy to find, so you can start using your M&C
product right after you have read the manual.
If you have any question regarding the product or the application, please don’t hesitate to contact
M&C or your M&C authorized distributor. You will find all the addresses in the appendix of this
instruction manual.
For additional information about our products, please go to M&C’s website www.mc-techgroup.com
There you can find the data sheets and manuals of our products in German and English.
.
11/2019 M&C Techgroup
®
is a registered trade mark.
2.02
2 PSS-5C | 1.02.02 www.mc-techgroup.com
M&C.
List of Contents
1 General information .................................................................................................................. 5
2 Declaration of conformity ......................................................................................................... 5
3 Safety instructions .................................................................................................................... 6
4 Warranty .................................................................................................................................... 6
5 Used terms and signal indications .......................................................................................... 7
5.1 Type plate and labels on the device ..................................................................................... 8
6 Introduction ............................................................................................................................. 10
7 Function of the M&C Jet-Stream Heat Exchanger ................................................................ 10
8 Application .............................................................................................................................. 11
9 Technical data ......................................................................................................................... 13
10 Dimensions .......................................................................................................................... 18
11 Description ........................................................................................................................... 18
12 Operating instructions ........................................................................................................ 21
12.1 Main Menu ......................................................................................................................... 21
12.2 PIN Entry ........................................................................................................................... 22
12.3 Set Point Entry ................................................................................................................... 23
13 Parameter Setting ................................................................................................................ 24
13.1 Setting Temperature Alarm Limits ...................................................................................... 25
13.2 Fan Speed Setting ............................................................................................................. 26
13.3 Brightness Setting of Display ............................................................................................. 26
14 mA Output for the Temperature Measurement inside the Cooling Block ........................ 27
14.1 mA Output Range Selection ............................................................................................... 27
14.2 mA Output Calibration for the Temperature Measurement inside the Cooling Block .......... 27
15 Liquid Alarm Sensor (LA) type LA1S ................................................................................. 29
15.1 Activating the LA ................................................................................................................ 29
15.2 LA Sensitivity adjustment ................................................................................................... 30
15.3 LA Calibration .................................................................................................................... 31
16 Receipt of goods and storage ............................................................................................ 32
17 Installation instructions ...................................................................................................... 33
18 Supply connections ............................................................................................................ 34
18.1 Tube connections ............................................................................................................... 34
18.1.1 Connecting the heated sample line with special adapter (option) ................................ 36
18.2 Electrical connections ........................................................................................................ 36
19 Commissioning ................................................................................................................... 39
20 Closing down ....................................................................................................................... 40
21 Maintenance ......................................................................................................................... 41
22 Trouble shooting ................................................................................................................. 42
23 Spare parts list .................................................................................................................... 44
24 Appendix .............................................................................................................................. 46
www.mc-techgroup.com PSS-5C | 1.02.02 3
List of Figures
Figure 1 Type plate ......................................................................................................................... 8
Figure 2 Labelling of the connections ............................................................................................. 8
Figure 3 Warning label on the device.............................................................................................. 9
Figure 4 Diagram of the heat exchanger function ......................................................................... 10
Figure 5 Gas flow diagram of PSS-5C and PSS-5/3C .................................................................. 11
Figure 6 Gas flow diagram of PSS-5/2C ....................................................................................... 12
Figure 7 Dimensions ..................................................................................................................... 18
Figure 8 Case content: PSS-5C and PSS-5/3C ............................................................................ 19
Figure 9 Navigating through the main menu ................................................................................. 21
Figure 10 Reaching the set point entry from the ECP1000C/ECP3000C main menu ..................... 23
Figure 11 Temperature alarm limits and hysteresis ........................................................................ 25
Figure 12 LA alarm limits ............................................................................................................... 30
Figure 13 PSS-5C and PSS-5/3C medium connections ................................................................. 34
Figure 14 Connecting the heated sample line with special adapter (option) ................................... 36
Figure 15 Electrical connection ...................................................................................................... 37
Figure 16 Circuit diagram PSS-5C ................................................................................................. 47
4 PSS-5C | 1.02.02 www.mc-techgroup.com
HEAD OFFICE
M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany
Telephone: 02102 / 935 – 0
Fax: 02102 / 935 – 111
E - mail: info@mc-techgroup.com
www.mc-techgroup.com
1 General information
The product described in this instruction manual has been built and tested in our production facility.
All M&C products are packed to be shipped safely. To ensure the safe operation and to maintain the
safe condition, all instructions and regulations stated in this instruction manual need to be followed.
This instruction manual includes all information regarding proper transportation, storage, installation,
operation and maintenance of this product by qualified personnel.
Follow all instructions and warnings closely.
Read this manual carefully before commissioning and operating the device. If you have any questions
regarding the product or the application, please don’t hesitate to contact M&C or your M&C authorized
distributor.
2 Declaration of conformity
CE - Certification
The product described in this operating manual complies with the following EU directives:
EMC-Instruction
The requirements of the EU directive 2014/30/EU “Electromagnetic compatibility“ are met.
Low Voltage Directive
The requirement of the EU directive 2014/35/EU “Low Voltage Directive“ are met.
The compliance with this EU directive has been examined according to DIN EN 61010.
RoHS Directive
The requirements of the RoHS2 (‘Restriction of Hazardous Substances 2’) directive 2011/65/EU and its
annexes are met.
Declaration of conformity
The EU Declaration of conformity can be downloaded from the M&C homepage or directly requested
from M&C.
www.mc-techgroup.com PSS-5C | 1.02.02 5
3 Safety instructions
Follow these basic safety procedures when mounting, starting up or operating this equipment:
Read this instruction manual before starting up and use of the equipment. The information and
warnings given in this instruction manual must be heeded.
Any work on electrical equipment is only to be carried out by trained specialists as per the regulations
currently in force.
The installation and commissioning of the device must conform to the requirements of VDE 0100 (IEC
364) ‘Regulations on the Installation of Power Circuits with Nominal Voltages below 1000 V’ and must
be in compliance with all relevant regulations and standards.
Check the details on the type plate to ensure that the equipment is connected to the correct mains
voltage.
Protection against touching dangerously high electrical voltages:
Before opening the equipment, it must be switched off and hold no voltages. This also applies to any
external control circuits that are connected.
The device is only to be used within the permitted range of temperatures and pressures.
Ensure sun-protected installation.
The unit may only be operated upright and with the door closed. Unused connectors must be closed
with the appropriate caps. IP42 means protection against foreign objects ≥1 mm and dripping water
up to an angle of ≤ 15°.
Do not use the gas conditioning systems PSS-5C, PSS-5/2C and PSS-5/3C in hazardous areas.
Installation, maintenance, inspections and any repairs of the devices must be carried out only by
qualified skilled personnel in compliance with the current regulations.
4 Warranty
In case of a device failure, please contact immediately M&C or your M&C authorized distributor.
We have a warranty period of 12 months from the delivery date. The warranty covers only
appropriately used products and does not cover the consumable parts. Please find the complete
warranty conditions in our terms and conditions.
The warranty includes a free-of-charge repair in our production facility or the free replacement of the
device. If you return a device to M&C, please be sure that it is properly packaged and shipped with
protective packaging. The repaired or replaced device will be shipped free of delivery charges to the
point of use.
6 PSS-5C | 1.02.02 www.mc-techgroup.com
5 Used terms and signal indications
This means that death, severe physical injuries and/or important
This means that death, severe physical injuries and/or important
ety
This means that minor physical injuries may occur in case the
CAUTION
Without the warning triangle means that a material damage may
ATTENTION
This means that an unintentional situation or an unintentional status
These are important information about the product or parts of the
QUALIFIED PERSONNEL
These are persons with necessary qualification who are familiar with
High voltages!
Corrosive!
Wear protective gloves!
objects or extremely high
Wear safety glasses!
objects.
material damages will occur in case the respective safety measures
DANGER
WARNING
CAUTION
are not fulfilled.
material damages may occur in case the respective saf
measures are not fulfilled.
respective safety measures are not fulfilled.
occur in case the respective safety measures are not met.
NOTE
may occur in case the respective note is not respected.
operating manual which require user’s attention.
installation, use and maintenance of the product.
Protect yourself and others against damages which might be caused
by high voltages.
These substances destroy living tissue and equipment upon contact.
Do not breathe vapors; avoid contact with skin and eyes.
Working with chemicals, sharp
temperatures requires wearing protective gloves.
Protect your eyes while working with chemicals or sharp
Wear safety glasses to avoid getting something in your eyes.
www.mc-techgroup.com PSS-5C | 1.02.02 7
Wear protective clothes!
Working with chemicals, sharp objects or extreme
ly high
1 Serial number
4 S/N: digits 3+4: Month 01
2 Electrical connection data
5 S/N digits 5 to 8: consecutive number
3 S/N: digits 1+2: Year 2018
temperatures requires wearing protective clothes.
5.1 Type plate and labels on the device
A type plate, an information label and a warning label are located on the device.
The type plate contains the product name, the serial number including explanation, electrical connection
data and the manufacturer's address.
Figure 1 Type plate
The position of the electrical connections and gas connections are explained on the label below the
connections on the case side.
Figure 2 Labelling of the connections
8 PSS-5C | 1.02.02 www.mc-techgroup.com
The warning label indicates the necessary requirements for operating the device.
Figure 3 Warning label on the device
www.mc-techgroup.com PSS-5C | 1.02.02 9
6 Introduction
+5°C
Sample gas
out
Sample gas
in
Condensate
out
Coolingblock
[41 °F]
The portable gas conditioning systems PSS-5C, PSS-5/2C and PSS-5/3C are designed especially for
applications where accurate gas analysis at constantly changing locations is required.
The entire gas conditioning system is housed in a compact and impact-resistant plastic case equipped
with an integrated trolley with extendable handle. This allows gas analysis at various locations to be
carried out quickly, reliably and with low maintenance.
7 Function of the M&C Jet-Stream Heat Exchanger
The ECPX000C gas coolers, specially developed for analysis technology, are designed for maximum
flow rates of up to 350 Nl/h. They are also installed as system assemblies in the PSS-5C, PSS-5/2C
and PSS-5/3C.
Jet-Stream heat exchangers are available in Duran glass, stainless steel (316Ti) and PVDF
(polyvinylidene fluoride). The selection of the appropriate heat exchanger material is customerspecific. The heat exchangers are easily accessible and easily replaceable in a heat-insulated cooling
block. Figure 4 shows a schematic diagram of the heat exchanger function.
Figure 4 Diagram of the heat exchanger function
10 PSS-5C | 1.02.02 www.mc-techgroup.com
8 Application
The PSS-5C gas conditioning system is suitable for variable discontinuous use as well as for
continuous operation.
The upright, closed PSS-5C case with screwed in connectors complies with protection class IP42 as
required by the EN15267-4:2017 standard. It contains a standard gas temperature monitoring as well
as a temperature display visible from the outside.
Gas sample probe made of SS316Ti, Ø 4/6 mm, length 0.5 m
Gas sample line, PVC tube, Ø 4/6 mm, length 3 m
Peltier gas cooler with temperature alarm high/low (TIAHL)
Fine filter FP-2T, filter element porosity 2 µm
Sample gas pump N3 KPE (options: N5 KPE (Part No. 01G9090), N9 KPE (Part No. 01G9095))
Peristaltic pump SR25.2-W for continuous condensate removal
Figure 5 Gas flow diagram of PSS-5C and PSS-5/3C
www.mc-techgroup.com PSS-5C | 1.02.02 11
Gas sample probe made of SS316Ti, Ø 4/6 mm, length 0.5 m
Gas sample line, PVC tube, Ø 4/6 mm, length 3 m
Peltier gas cooler with temperature alarm high/low (TIAHL)
Fine filter FP-2T, filter element porosity 2 µm
Sample gas pump N3 KPE (options: N5 KPE (Part No. 01G9090), N9 KPE (Part No. 01G9095))
Peristaltic pump2 2 x SR25.2-W for continuous condensate removal
Figure 6 Gas flow diagram of PSS-5/2C
12 PSS-5C | 1.02.02 www.mc-techgroup.com
9 Technical data
Gas Conditioning Type
PSS-5C
PSS-5/2C
PSS-5/3C
Part No.
01G4000
01G4250
01G4500
Sample gas outlet dew point
Range of adjustment: +2 to 15 °C [35.6 to 59 °F], factory setting:
ew point
stability
Sample gas inlet temperature
*Max. 80°C [176 °F], optional: *max. 180°C [356 °F] with stainless
Sample gas inlet water vapor
*Max. +80 °C [176 °F]
Heat exchanger gas flow rate
*Max. 150 Nl/h
*Max. 150 Nl/h per
*Max. 350 Nl/h
Ambient temperature
*5 to 40 °C [41 to 104 °F]
Storage temperature
-25 to +65 °C [-13 to +149 °F]
Pressure
0.7 bar to 1.4 bar abs.
Total cooling power*
Max. 80 kJ/h
Number of gas inlets
1
Medium connections
Tube connections 4/6 mm
Material of parts beeing in
Stainless steel, glass, PVDF, PTFE, Novoprene®
Ready for operation
Approx. 3 min. (with heated line approx. 1 h)
Mains power supply
115 or 230 V AC ±10 % 50/60 Hz
Power consumption
Max. 240 VA; with option temperature controller and heated
Fuse protection
4 A t, 5 mm x 20 mm; with option temperature controller: 10 A t,
Electrical connection
2 m [≈ 6.56 ft] length cable
Electrical equipment standard
EN 61010
IP42 EN 60529, with upright case and door closed. Unused
Housing
Portable impact-resistant case with integrated trolley system and
Housing color
Black
Housing dimensions
451 x 654 x 279 mm [≈ 17.8“ x 25.7“ x 11“] with casters and handle
Weight
Approx. 17 kg [≈ 37.5 lbs]
Sample gas outlet d
saturation
+5 °C [41 °F]
At const. conditions: < ±0.1°C [±0.18 °F]
steel bulkhead union
heat exchanger
Number of gas outlets 1, optional: max. 2
contact with the medium
sample line: 230 V, max. 1620 VA; 115 V, max. 920 VA
5 mm x 20 mm
Case protection
connectors must be closed with appropriate caps.
pull-out handle
(W x H x D)
PTFE=Polytetrafluoroethylene (Teflon®), PVDF=Polyvinylidenfluoride
* Maximum values in technical data must be rated in consideration of total cooling capacity at 25 °C [77 °F] ambient
temperature and an outlet dew point of 5 °C [41 °F].
www.mc-techgroup.com PSS-5C | 1.02.02 13
Options
Type
Part No.
Sample tube
Sample tube out of Kanthal® ø 6 mm, length: 1 m, sampling
temperature: max. 1300 °C [2372 °F]
01G9030
Electronic
heated sample line
100 W/m
701 control range: 0 to 200 °C [32 to 392 °F], inlet PT100, power:
01G9055
Electronic tempera-
sample line 100 W/m
701 control range 0 to 200 °C [32 to 392 °F], inlet PT100, power:
01G9055a
Connecting adapter
PSS-5C connecting adapter with anti-kink protection for rigid
sleeve, material: SS316Ti
01G9060
Connecting adapter
DN 6/8 for heated
PSS-5C connecting adapter with anti-kink protection for rigid
sleeve, material: SS316Ti
01G9061
Sample gas pump
N5 KPE, replacement
Extra charge for replacing the standard N3 KPE by the N5 KPE
01G9090
Sample gas pump
N9 KPE, replacement
Extra charge for replacing the standard N3 KPE by the N9 KPE
01G9095
Flow meter including
FM40 7-70 Nl/h air
01G9072
temperature controller
for max. 12 m [39.4 ft]
ture controller for max.
6 m [19.7 ft] heated
DN 4/6 for heated
sample line
sample line
230 V/50 Hz, contact capacity: 250 V AC max. 10 A, completely
mounted incl.
7-pin plug 10 A
115 V/60 Hz, contact capacity: 250 V AC max. 10 A, completely
mounted incl.
7-pin plug 10 A
mounting of heated sample line with replaceable PTFE tube DN
4/6, consisting of special Swagelok fitting with 4 mm support
mounting of heated sample line with replaceable PTFE tube DN
6/8, consisting of special Swagelok fitting with 6 mm support
sample gas outlet,
max. 2 pieces
FM40 15-150 Nl/h air
FM40 25-250 Nl/h air
FM40 50-500 Nl/h air
01G9077
01G9082
01G9087
14 PSS-5C | 1.02.02 www.mc-techgroup.com
Options
Type
Part No.
Further sample gas
Parallel sample gas outlet, tubing via T-piece on lateral PVDF
01G9065
3-way ball valve
(Note: only one FM40
flow meter is possible
3L/PV-1 for switching over from test gas to sample gas, in the
01G9046
5-way ball valve
(Note: only one FM40
flow meter is possible
5L/PV-1 for switching over from test gas to sample gas, in the
01G9045
outlet w/o flow meter
with this version)
bulkhead fitting, DN 4/6, max. 1 piece
inlet of the sample gas conditioning unit, mounted with mounting
bracket, fittings in PVDF
inlet of the sample gas conditioning unit, mounted with mounting
bracket, fittings in PVDF
with this version)
www.mc-techgroup.com PSS-5C | 1.02.02 15
Loading...