M&C PSS Series, PSS-5, PSS-5/3 Instruction Manual
Portable Gas Conditioning Unit Series
PSS
PSS-5, PSS-5/3
Instruction Manual
®
Version 1.00.03
Dear customer,
This Instruction Manual does not claim completeness and may be
subject to technical modifications.
© 0
Germany GmbH. Reproduction of this
document or its content is not all
PSS
Version: 1.00.0
Thank you for buying our product. In this manual you will find all necessary information about this
M&C product. The information in the manual is fast and easy to find, so you can start using your M&C
product right after you have read the manual.
If you have any question regarding the product or the application, please don’t hesitate to contact
M&C or your M&C authorized distributor. You will find all the addresses in the appendix of this
instruction manual.
For additional information about our products, please go to M&C’s website www.mc-techgroup.com
There you can find the data sheets and manuals of our products in German and English.
.
5/2019 M&C Techgroup
®
is a registered trade mark.
3
2 PSS-5 | 1.00.03 www.mc-techgroup.com
owed without permission from M&C.
List of Contents
1 General information .................................................................................................................. 4
2 Declaration of conformity ......................................................................................................... 4
3 Safety instructions .................................................................................................................... 5
4 Warranty .................................................................................................................................... 5
5 Used terms and signal indications .......................................................................................... 6
6 Introduction ............................................................................................................................... 8
7 Application ................................................................................................................................ 8
8 Technical data ........................................................................................................................... 9
9 Description .............................................................................................................................. 10
10 Receipt of goods and storage ............................................................................................ 12
11 Installation instructions ...................................................................................................... 13
12 Supply connections ............................................................................................................ 14
12.1 Tube connections ............................................................................................................... 14
12.1.1 Connecting the heated sample line with special adapter (option) ................................ 16
12.2 Electrical connections ........................................................................................................ 16
13 Commissioning ................................................................................................................... 18
14 Closing down ....................................................................................................................... 19
15 Maintenance ......................................................................................................................... 19
16 Trouble shooting ................................................................................................................. 21
17 Spare parts list .................................................................................................................... 23
18 Appendix .............................................................................................................................. 25
List of Figures
Figure 1 PSS-5 and PSS-5/3 gas flow diagram .............................................................................. 8
Figure 2 Design of the conditioning units PSS-5 and PSS-5/3 ...................................................... 10
Figure 3 Sample gas connection .................................................................................................. 14
Figure 4 Heated sample line connection with special adapter....................................................... 16
Figure 5 Electrical connection and main switch ............................................................................ 17
Figure 6 Circuit diagram PSS-5 and PSS-5/3, 115 V and 230 V ................................................... 26
www.mc-techgroup.com PSS-5 | 1.00.03 3
HEAD OFFICE
M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany
Telephone: 02102 / 935 – 0
Fax: 02102 / 935 – 111
E - mail: info@mc-techgroup.com
www.mc-techgroup.com
1 GENERAL INFORMATION
The product described in this operating manual has been examined before delivery and left our works
in perfect condition related to safety regulations. In order to keep this condition and to guarantee a
safe operation, it is important to heed the notes and prescriptions made in this operating manual.
Furthermore, attention must be paid to appropriate transportation, correct storage, as well as
professional installation and maintenance work.
All necessary information a skilled staff will need for appropriate use of this product are given in this
operating manual.
2 DECLARATION OF CONFORMITY
CE - Certification
The product described in this operating manual complies with the following EU directives:
EMC-Instruction
The requirements of the EU directive 2014/30/EU “Electromagnetic compatibility“ are met.
Low Voltage Directive
The requirement of the EU directive 2014/35/EU “Low Voltage Directive“ are met.
The compliance with this EU directive has been examined according to DIN EN 61010.
RoHS Directive
The requirements of the RoHS2 (‘Restriction of Hazardous Substances 2’) directive 2011/65/EU and its
annexes are met.
Declaration of conformity
The EU Declaration of conformity can be downloaded from the M&C homepage or directly requested
from M&C.
4 PSS-5 | 1.00.03 www.mc-techgroup.com
3 SAFETY INSTRUCTIONS
Please take care of the following basic safety procedures when mounting, starting up or
operating this equipment:
Read this operating manual before starting up and use of the equipment. The information and
warnings given in this operating manual must be heeded.
Any work on electrical equipment is only to be carried out by trained specialists as per the regulations
currently in force.
Attention must be paid to the requirements of VDE 0100 (IEC 364) when setting high-power electrical
units with nominal voltages of up to 1000 V, together with the associated standards and stipulations.
Check the details on the type plate to ensure that the equipment is connected to the correct mains
voltage.
Protection against touching dangerously high electrical voltages:
Before opening the equipment, it must be switched off and hold no voltages. This also applies to any
external control circuits that are connected.
The device is only to be used within the permitted range of temperatures and pressures.
Check that the location is weather-protected. It should not be subject to either direct rain or moisture.
The gas conditioning systems PSS-5 and PSS-5/3 must not be used in hazardous areas.
Installation, maintenance, monitoring and any repairs may only be done by authorized personnel
with respect to the relevant stipulations.
4 WARRANTY
In case of a device failure, please contact immediately M&C or your M&C authorized distributor.
We have a warranty period of 12 months from the delivery date. The warranty covers only
appropriately used products and does not cover the consumable parts. Please find the complete
warranty conditions in our terms and conditions.
The warranty includes a free-of-charge repair in our production facility or the free replacement of the
device. If you return a device to M&C, please be sure that it is properly packaged and shipped with
protective packaging. The repaired or replaced device will be shipped free of delivery charges to the
point of use.
www.mc-techgroup.com PSS-5 | 1.00.03 5
5 USED TERMS AND SIGNAL INDICATIONS
DANGER!
This means that death, severe physical injuries and/or important
This means that death, severe physical injuries and/or important
in case the respective safety
CAUTION!
This means that minor physical injuries may occur in case the
CAUTION!
Without the warning triangle means that a material damage may
ATTENTION
This means that an unintentional situation or an unintentional status
These are important information about the product or parts of the
QUALIFIED PERSONNEL
These are persons with necessary qualification who are familiar with
High voltages!
Corrosive!
Wear protective gloves!
objects or extremely high
Wear safety glasses!
objects.
material damages will occur in case the respective safety measures
are not fulfilled.
material damages may occur
WARNING!
measures are not fulfilled.
respective safety measures are not fulfilled.
occur in case the respective safety measures are not met.
NOTE!
may occur in case the respective note is not respected.
operating manual which require user’s attention.
installation, use and maintenance of the product.
Protect yourself and others against damages which might be caused
by high voltages.
These substances destroy living tissue and equipment upon contact.
Do not breathe vapors; avoid contact with skin and eyes.
Working with chemicals, sharp
temperatures requires wearing protective gloves.
Protect your eyes while working with chemicals or sharp
Wear safety glasses to avoid getting something in your eyes.
6 PSS-5 | 1.00.03 www.mc-techgroup.com
Wear protective clothes!
ly high
Working with chemicals, sharp objects or extreme
temperatures requires wearing protective clothes.
www.mc-techgroup.com PSS-5 | 1.00.03 7
6 INTRODUCTION
The portable gas conditioning systems PSS-5 and PSS-5/3 have been especially designed, so that
precise gas analysis can be carried out in any place and at any time.
The entire gas conditioning system is housed in a compact and robust aluminium framed protective
case which ensures that the components can be removed easily, and gas analysis carried out quickly,
safely and with a minimum amount of maintenance.
7 APPLICATION
The gas conditioning system is ideally suited for both intermittent and continuous operation.
The components of the PSS-5 and PSS-5/3 systems are intended for "standard use." We also provide
a wide range of additional equipment and other components if special measurements are required.
Gas sample probe, stainless steel 316, Ø 4/6 mm, length 0.5 m
Gas sample line, PVC hose, Ø 4/6 mm, length 3 m
Gas cooler ECP1000 or ECP3000
Fine filter FP-2T, filter element fineness 2 µm
Sample gas diaphragm pump N3KPE or N9KPE
Pre-filter PF 2
Peristaltic pump SR25.1 for continuous removal of condensate
Figure 1 PSS-5 and PSS-5/3 gas flow diagram
8 PSS-5 | 1.00.03 www.mc-techgroup.com
Loading...