MBR Electronics X-REFLOW305 User Manual

User Manual
Reflow Batch Oven
Model: X-REFLOW305
schafft Vorsprung
MBR ELECTRONICS • SOLDER TECHNOLOGY JONASTRASSE 8 CH-8636 WALD SWITZERLAND Internet:www.mbr.ch E-Mail: info@mbr.ch Tel: +41(0)55 246 2400 Fax: +41(0)55 246 2418
Contents PAGES
1. Introduction 3
2. Specifications 4
3. Safety 5
4. Unpacking and Set-Up 5
5. Panel View with Power ON 8
6. Entering a Temperature Profile 8 1 Entering a New Temperature Profile 9 2 Running a Pre-installed Profile 11
7. Running a Temperature Profile 13
8. Cooling Cycle 14
9. Open Circuit Thermocouple Detection 15
10. Warranty Statement 15
2
1. Introduction
Congratulations on your purchase of Batch Reflow Oven Model X-REFLOW305. X­REFLOW305 is a uniquely designed full convection Reflow Batch Oven for use in low volume production such as simulation of a mass-production Reflow Oven, heat resistance test of components and laboratory experiments where precise and accurate heating is required. The unit has several unique features, which enhance operation. Full convection heating with independent control of front and rear heaters, which enable hot air temperature and time setting in 4 steps and free setting of various profiles for various PCBs. A large inspection window allows monitoring during operation also applicable with a microscope. The built-in computer uses closed-loop monitoring to ensure absolute repeatability of the temperature profiles and has the memory to store 255 profiles allowing very quick profile changes perfect for low volume assembly. The large backlight display shows either the specific temperatures or time digitally or graphically. A Nitrogen Gas inlet is standard.
X-REFLOW305 View of the system
3
2. Specifications
Numerical
X-REFLOW305 Specifications
Temperature Profile 4 Steps (Temperature & Time) Cooling Cycle 1 Step (Temperature only) Monitoring Window Size Maximum P.C.B. Size Nitrogen Gas Connector Standard supply Profile Memory Capacity 255 profiles Temperature Control Range Input Voltage Heater Capacity Power Cord 3m(without plug) External Size/Dimensions Weight
280 280 305 305 40
150 350 (At Center air over the mesh) 220 240VAC 50Hz or 60Hz. Single phase
4.8KW(2.4KW 2)
510 780 270 35
Gas Valve LED
Key Switch
Key
Power Switch
Display
Kontrast Control Knob
X-REFLOW305 Front Panel View
4
3. Safety
l The fumes emitted during soldering are irritants and therefore should be removed. A
pumped vent is located at the rear of the unit and should be ducted accordingly.
l Area close to the hood becomes hot, therefore care should be taken when working a
round this area.
l This oven must be properly grounded. l Please read this operation manual carefully prior to use. l Area around the viewing window becomes hot, therefore care should be taken when
working a round this area.
l After ending the cooling cycle, the inside of oven is still hot, therefore care should be
taken when removing and mounting the PCB.
l Be sure to wear the cotton gloves to prevent burns when taking out the PCB from the
oven and placing a new one. The PCB is still hot.
4. Unpacking and Set-Up
1 Connecting to the Power Supply
X-REFLOW305 must be connected to 50/60Hz. 220-240V single-phase 16A power supply.
2 Operating Frequency
X-REFLOW305 has a changeover switch for 50Hz or 60Hz on the rear panel of the unit, please set it to match your frequency. As the timing is dependent upon the operating frequency, failure to set it on the correct value will result in timing errors during the oven’s cycle. When the oven is first turned ON, the computer samples the link and the set operating frequency displayed on LCD panel. Be sure to check that it shows the correct frequency.
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