MB QUART STAGE 2 MBQ-STG2-BT, MBQ-STG3-1, MBQ-STG2-RAD Installation Manual

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STAGE 2, 400 WATT TWO SPEAKER

RZR Tuned Audio Package

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MBQ-STG2-BT

Installation Manual

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INTRODUCTION MB QUART STAGE 2-BT RZR TUNED AUDIO SYSTEM

Thanks for choosing MB QUART. This RZR Tuned Audio System has been meticulously engineered to install into your vehicle. We have made the process so simple you will be in and out of the installation in couple hours.

This manual is laid out in CHAPTERS, for the STAGE 2 system; there are 14 CHAPTERS in total. Within each CHAPTER there may or may not be STEPS. Do them in the order presented to avoid mistakes and frustration.

UPGRADES

The up-arrow denotes an upgrade to your STAGE system is available. Different STAGE systems will be denoted within the CHAPTERS. You can always upgrade STAGE 2 with rear pods or a subwoofer creating a STAGE 3 or STAGE 5. Everything is defined in this manual and on the harness layout in CHAPTER 14.

INSTALL VIDEO

We strive to create a companion “how to” install video for most of our systems. The video will have additional details on making your installation a breeze.

If available, you can locate your specific video on the website. Just type in your model number in the search box and then look on the INSTALL & SUPPORT tab.

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WARRANTY Your audio system is covered by a 1 year warranty from the date of invoice. It is important that

you keep your sales receipt. Furthermore, it is crucial that you record and store a record of the serial numbers for each of the components that are included in your system. In the rare instance that a warranty claim is needed both proof of purchase and serial numbers are required. Additional information is on the back page.

A) Sales Receipts show: the seller, date of purchase, model and price paid B) Serial numbers for the components

INCLUDED

The STAGE 2 system ships in one box. Make sure to account for all components before attempting installation.

 Bluetooth Joystick controller  Compact 2 channel amplifier  Dual Amplifier Harness with mounting hardware  Dual Amplifier Mounting Plate (this system requires 1 amplifier only)  Kick Panel Pods  Two 8 inch compression horns (kick panel speakers)  Two compression element diaphragm covers with instructional manual

If you feel something is missing, please contact Maxxsonics directly via email –

support@maxxsonics.com

NOTE – Hardware for mounting components to enclosures and other items you will need are packed within the packaging for each piece. Do not dispose of any packaging until you have completely installed your system and certain you have accounted for every piece.

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SAFETY Prepare your machine to safely work on it and add accessories.

 Turn the ignition off and remove the key  Remove the negative terminal of the battery (FIG S-1)  Use a packing blanket other soft material to protect your machine  Safety Glasses - always wear eye protection

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(FIG S – 1)

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TIME & TOOLS You will need about 3.0 HOURS to complete this installation depending on who is “helping.” The following are a list of tools you will need for any of the MB Quart UTV/RZR Tuned Audio

packages. Depending on which system you are installing, you may or may not need all of them. You might also find you own more specialized tools to get the job done. Share the pics of your installation on our social channels to help others.

TOOLS YOU WILL NEED

 Wire Strippers and Crimpers  5/16” Drill Bit  Drill  Blue Painters Tape  Marker  ½” Open Box Wrench  ½” Socket (preferably deep)  10mm Socket  Ratchet  T25 Torx Driver  T40 Torx Driver  Bojo Tools (Pry Tools)  Flush cut wire cutters (Zip Ties snipping)  1 Friend

Besides the tools listed, you will also find it helpful to have some music ready for the TEST & TUNE step.

We recommend:

 Bluetooth Device like a phone with music or music app

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CHAPTER 1 – PREPARATION FOR INSTALLATION

Before you start dismantling your machine, we suggest you prepare all your components, enclosures and harnesses.

These steps will follow the CHAPTERS of the Installation Videos when completed. Additionally, it will make life less stressful to have everything ready when you are ready to put each component into the machine.

STEP 1 – CONFIRMING POWER TO BUS BAR

The Polaris RZR and our Tuned Audio System requires a harness that connects the battery under the seat to the busbar harness that is located under the hood.

The harness is shown in FIG 1-1. Check that your machine has this harness installed. If not, you can purchase from your dealer or Polaris online. The part numbers are 2881551 or 2881646 depending on which machine you own.

(FIG 1-1)

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PREPARATION

CHAPTER 2 – PREPARE YOUR KICK PANEL COMPRESSION HORNS

NOTE - Do not proceed with CHAPTER 3 until you have properly prepared the speakers with their compression diaphragm covers. Refer to the manual called MBQ-POD. You can also find this manual on-line by searching the model number.

Shown in FIG 2-1 is one picture from the MBQ-POD manual which will guide you step-by-step through preparing the kick panel compression horn speakers for installation into the kick panel enclosure and the RZR.

(FIG 2-1)

Removing the large back plate and installing the special compression horn diaphragm covers dramatically reduces the depth of the compression horns which ultimately allows our overall kick panel enclosure to be shallower than you would think. This assures maximum leg room for driver and passenger in the vehicle.

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VEHICLE DISMANTLE

CHAPTER 3 - VEHICLE DISASSEMBLY

STEP 1 – REMOVE HOOD Start with removing the hood. This is where you will access the bus bar (FIG 3-1). Confirm that

your machine has the busbar installed by the dealer or by you. If your busbar harness has not been installed, see Chapter 1 of this manual for clarification

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(FIG 3-1)

STEP 2 - REMOVE TOP OF DASH Remove the top of the dash shown in FIG 3-2 by removing the screws.

VEHICLE DISMANTLE

NOTE – Removing grab bar and seats allows easier access when installing rear pods and prepping for the subwoofer as part of a STAGE 5 system. You can run those wires for future access or leave them secured in the front of the vehicles.

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(FIG 3-2)

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LOOSEN

DO NOT REMOVE

CREATE A GAP

PREPARATION

CHAPTER 4 – PREPARE VEHCILE FOR AMPLIFIER MOUNTING PLATE

NOTE - Before installing the amplifier plate with the amplifier in position, you must prepare the mounting area in the vehicle.

The following instructions show the installation of both the full range and mono/subwoofer amplifiers. In this installation, you are using only the full range amplifier. You can upgrade to the subwoofer system which will include a mono amplifier specifically designed to run the subwoofer.

STEP 1 - Loosen the 16mm nuts that secure the steering column to the support frame shown in FIG 4.1. These nuts are very hard to loosen. Be careful.

Do not remove these steering column nuts, only loosen to create an 1/8 inch gap between the nut and the frame shown in FIG 4-2. You will not retighten these nuts until the Chapter 18 section of the installation manual.

(FIG 4-1)

(FIG 4-2)

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STANDARD SWITCH

KNOCKOUT

3.5mm JACK

ON BOTTOM

CHAPTER 5 – BLUETOOTH CONTROLLER INSTALLATION

STEP 1 – Install the Bluetooth controller into a standard carling switch as shown in FIG 5-1. See the manual included with the unit for special mounting dimensions.

NOTE – The 3.5mm input should be positioned on the bottom. This

(FIG 5-1)

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GROMMET

CHAPTER 6 - INSTALL POWER HARNESS AT BUSBAR

Before we position the system harness and wire everything up we need to prepare the power portion of the harness.

NOTE – For any audio system and in fact electrical accessory for RZR you must have a busbar installed. The busbar brings power from the battery up to the back side of the dash. See Chapter 1 for busbar details.

STEP 1 - You will start at the bus bar. Lay the Power, Ground and Accessory portion of the harness in the vehicle and you begin to run each of the connectors to the appropriate component. The harness will run through the grommet shown in FIG 6-1.

(FIG 6-1)

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DO NOT USE

PASSENGER SIDE GROMMET

Slice the firewall grommet on the top side to the rubber as shown in FIG 6-2. This will allow you to move the required harnesses from the Busbar to the dash and up to the

amplifiers. You can use black electrical tape to seal the slice in the grommet now or during final inspection.

(FIG 6-2)

STEP 2 – Push the radio and amplifier connections through the grommet. Leave them accessible while you complete the connections at the busbar shown in FIG 9-2.

(FIG 6-3)

NOTE – In some vehicles there is an unused grommet near the passenger foot well shown in FIG 6-3. DO NOT use this due to the placement of the subwoofer enclosure. Use the grommet picture that has a wire look present shown in FIG 6-2.

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SECURE THE RED

BOOT ON THE POWER WIRE

STEP 3 – Complete the connection at the busbar as shown in FIG 6-4. Mount the audio harness first, with the OEM RZR connections on top. This allows you to use the red boot on the powerline, keeping your install clean and looking factory installed.

(FIG 6-4)

Zip-tie this power portion of the harness into place. Assure that no added wiring is near any moving parts or components that generate large amounts of heat.

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MOUNTING POINTS

POWER & SPEAKER

AND ACCESS

CHAPTER 7 – MOUNTING AMPLIFIERS & INSTALLATION

Mount your amplifier as pictures in FIG 7-1 on the dual amplifier plate.

NOTE - The following instructions show the installation of both the full range and mono/subwoofer amplifiers. In this installation, you are using only the full range amplifier.

When you upgrade and add the subwoofer system it will include a mono amplifier specifically designed to run the subwoofer.

When you upgrade to the rear pods, you will not need another amplifier, as this amplifier will run easily at 2 ohms, meaning all four speakers at the same time. That also doubles the effective power of the amplifier. More is better!

STEP 1 - With the amplifiers mounted to the plate, slide the Dual Amp Plate into position with the double groove portion of the bracket sliding between the steering column support shown in FIG 7-2 and the 16mm nuts and washers. Do not tighten down yet.

CONNECTIONS

AUDIO CONNECTIONS

(FIG 7-1)

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DUAL AMP PLATE

DOWN STRAP

NOTICE THE GAP

10mm BOLT

(FIG 7-2)

NOTE - The Dual Amplifier Harness is designed and laid out to perfectly connect power and speaker connections on the driver’s side of the amplifiers while the RCA audio connections are on the passenger side of the RZR.

Make sure your amplifiers are mounted in the position shown in FIG 7-1. This configuration is critical to make sure you can access your fine tune adjustments for crossover and bass boost.

STEP 2 - On the front edge you will secure the plate with the 10mm bolt which secures the down strap that holds the back of the dash pocket shown in FIG 7-3.

(FIG 7-3)

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TUNED PACKAGE

TWO CHANNEL AMPLIFIER

MONO AMPLIFIER

MBQ-STG-5-1

HP-OFF-LP/BP

Switch to HP - High Pass

Bass Boost to 0dB

MBQ-STG-3-1

HP-OFF-LP/BP

Switch to HP - High Pass

Bass Boost to 0dB

MBQ-STG-2-1

HP-OFF-LP/BP

Switch to – OFF

N/A

MBQ-SUBSYS-1

N/A

Bass Boost to 0dB

SEE CHART TO ADJUST

NOTE – Once the amplifiers are connected, make the following adjustments to the setting. See CHAPTER 10 – TEST & TUNE for additional information on final system adjustments and best-settings.

NA2-400.2 AMPLIFIER

NA2-400.1 AMPLIFIER

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CHAPTER 8 – DUAL AMPLIFIER & SPEAKER HARNESS CONNECTIONS

With your amplifier(s) mounted, we can now start laying in the speaker harness and plugging in all the connectors.

NOTE – While you are working on your system, we recommend covering the amplifiers to avoid scratching them or inadvertently hitting the crossovers with a wrench or screw driver.

STEP 1 – Plug in the power/ground connector of the two channel and the mono amplifier. At the same time, if you have illumination, connect the red/black. Additionally, you can connect the subwoofer and full range speaker connectors. See FIG 8-1.

NOTE – The following shows the Bluetooth controller in place, this is only reference for the amplifier connections that are mounted on the dual amplifier plate.

Review the full system wiring harness on Chapter 14.

(FIG 8-1)

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ILLUMINATION NOTE

For speakers that include illumination, there is a small red/black jumper wire and splitter that connects the rear speakers harness illumination wire to the left and right rear pod illumination.

You will make this connection in the same location as you are connecting the rear pods in the center console.

The connection location is the same for both the 2 and 4 seats RZR. Refer to the wiring diagram for proper placement. See wiring diagram in CHAPTER 14 for quick reference.

NOTE – Any excess wire that is gathered after the system is tested should be wire tied and secured under the seat. Do not allow any of the wire harness to touch heat generating or mechanical components of the machine.

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CHAPTER 9 - MOUNTING THE KICK PANEL SPEAKERS

Through hundreds of installations, we have found it smartest to mount speakers and subwoofers in this order.

1) Driver kick panel

2) Subwoofer (If present at the time of installation)

3) Passenger side kick panel

STEP 1 - Using colored painters tape shown in FIG 9-1, you need to mark the fender of the RZR where you will need to drill. To do this, hold an empty left or right pod in your hand. Hold the pod into place to approximate the position of the mounting holes on the internal fender.

(FIG 9-1)

Set the unit down and put colors tape onto the fender behind the pod until you can see the tape through the mounting holes when you hold the pod back into place.

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Next, use your Sharpie to mark the mount holes on the painters tape. Repeat the mounting process for the other pod Shown in FIG 9-2.

(FIG 9-2)

STEP 2 - Drill (4) 5/16 inch holes into the fender where you marked the tape shown in FIG 9-3.

(FIG 9-3)

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BOLTS

WASHERS

STEP 3 - Remove any tape from the fenders. With the included hardware, mount the pod. The bolt and 1 washer mount through the fender into the pod. This leaves only the head of the bolt visible behind the tire shown in FIG 9-4.

NOTE - Make sure that the wires behind the enclosure have remained accessible for connecting to the harness. Use some painters tape to keep them from getting blocked by the enclosure.

STEP 4 – Push the included bolt through a washer then through the fender This will come through the fender and into the kick panel speaker enclosure.

(FIG 9-4)

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NUTS & WASHERS

STEP 5 - Using the 5/16 inch bolts, washers, and nuts, mount the enclosure shown in FIG 9-5.

(FIG 9-5)

Make sure you use a washer on the inside of the enclosure against the internal wall of the pod which you sandwich against the fender of the RZR. Use your ½ inch ratchet and wrench to secure the pod.

Use a small racket and an open box wrench for convenience. Wire the speaker and illumination if present and use the supplied screws to mount the speaker

to the enclosure.

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STEP 6 – Identify the harness wires from inside of each pod and connect the wires to the back of the compression horn speakers.

Connect speaker wires as shown in FIG 9-6.

(FIG 9-6)

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STEP 7 – With the speakers now properly wired, you can mount the speaker to the enclosure.

NOTE – The speakers shown being mounted here have already had their compression horn covers installed. This dramatically reduces the depth of the speaker ultimately allowing our kick panel enclosure to be shallower.

Refer to the compression horn diaphragm replacement manual included with the speakers called MBQ-POD.

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STEP 8 – With the compression horn wired properly you can position the speaker and mount with the included hardware. We suggest you mount with hand tools to avoid blowing out the screws. Final speaker position is shown in FIG 9-7.

(FIG 9-7)

Repeat the process from STEP 1 – 8 for the passenger side kick panel.

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RECONNECT BATTERY

CHAPTER 10 - TEST & TUNE Nearly done, but it is smart to confirm that everything is working before you put the machine

back together. With the harness connected to the busbar, you can now reconnect the negative terminal of the battery.

Turn the ignition key to the ACC position and push the PWR button on your source unit.

NOTE – The following instructions are for confirming connectivity of the system you just installed. Refer to the Bluetooth controller manual for “pairing” instructions.

Here is a check list so you know you did not forget something. With the power “ON” use the list here to check the system for all of the following. Make sure you

are using the controls on the source unit to confirm Left is Left and Right is Right. There will be no change from Front to Rear as all speakers are on the same 2 channel amplifiers.

o POWER ON o SPEAKERS - CONFIRM ALL YOUR SPEAKERS AND AMPLIFIERS ARE CONNECTED CORRECTLY

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STEP 1 – FINE TUNING AMPLIFIER SETTINGS Refer to CHAPTER 10 for baseline settings before

proceeding with this section. After you have confirmed and tested that all components

are working you will tune the amplifiers. When setting up your amplifiers you will refer to the manual inside each amplifier. However, through hundreds of installations we have determined the following settings are ideal for the following STAGE Tuned Audio Packages.

NOTE – Gain control, it is important to adjust each amplifier gain as described in the manual. Remember, these settings are NOT volume controls. Gain controls, properly adjusted help properly balance the system sound between lows, highs and minimize distortion that comes from the source unit.

UPGRADES – If you installed the STAGE 5, you are set. However, if you started with a STAGE 3 or STAGE 2, and are adding the subwoofer system or add rear pods, your amplifiers will need new settings.

Always check back to this guide to see if your amplifiers should be readjusted for the new components you have added.

Now, listen for a clear, crisp audio sound.

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CHAPTER 11 - VEHICLE REASSEMBLY

Follow along the Dual Amplifier audio harness and zip tie the harness to the machine to assure

it doesn’t come loose during rides. Once your harness is secure, you can begin reassembling all

the panels. Here is a checklist so you do not forget anything – regardless of which system you installed:

o WHEN REAR PODS ARE ADDED

o OIL COVER ON ENGINE COMPARTMENT BEHIND THE SEATS o CENTER CONSOLE

o SEATS o NUTS ON STEERING WHEEL COLUMN o FRONT OF DASH - CHECK YOUR ALIGNMENT ON WHERE THE DASH MEETS TO THE SUBWOOFER o TOP OF DASH o HOOD

NOTE – It is critical to the safe operation of your vehicle that the nuts holding the steering column be retightened to 40 foot pounds of torque

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CHAPTER 12 - FINAL INSPECTION

Here is a check list to make sure your vehicle is ready to hit the trails. You should Pull & Tighten everything so that you know your RZR and your audio equipment are secure.

o NUTS ON HARNESS AT THE BUS BAR o ELECTRICAL TAPE ON THE SPLICE AT THE FIREWALL GROMMET o LEFT KICK PANEL ENCLOSURE MOUNT AND WIRED o RIGHT KICK PANEL ENCLOSURE MOUNT AND WIRED o AMPLIFIERS MOUNTED AND ALL 8 (4) NUTS ARE SECURED TO AMPLIFIER(S) ON THE PLATE o NUTS ON STEERING WHEEL COLUMN o HARNESSES TO AMPLIFIERS o SPEAKER HARNESS AT AMPLIFIER o FRONT AND REAR SPEAKER HARNESS AT AMPLIFIER o ACCOUNT FOR ALL YOUR TOOLS.

NOTE – It is critical to the safe operation of your vehicle that the nuts holding the steering column be retightened to 40 foot pounds of torque.

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CHAPTER 13 - SHOW YOUR FRIENDS

Congrats on a great install and an awesome RZR audio upgrade. Get on the trails, show your friends and show us too. We’re all over social media, just like you.

We use:

@MBQUART #MUSICDEFINED #RZRLIFE #RZR

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CHAPTER 14 - LAYOUT HARNESS

In our design, you absolutely cannot make a mistake. Speaker connectors are color coded for front rear, left and right. If you accidently make a mistake, it will not fit into the connector or bullet plug.

Refer to the harness layout shown on the next page to plug everything into the components.

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For speakers with Illumination, follow the instructions in the speaker manual to properly wire and select the color for the illumination.

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RECORD RETAILER & PRODUCT INFORMATION HERE

Purchased From __________________ _________________________

STORE NAME DATE OF PURCHASE

Bluetooth Controller ________________ _________________________

MODEL NUMBER SERIAL NUMBER

Amplifier (2 channel) ________________ _________________________

MODEL NUMBER SERIAL NUMBER

Front Speakers (Pr) ________________ _________________________

MODEL NUMBER SERIAL NUMBER

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NOTES PAGE

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MB QUART STAGE 2 MBQ-STG2-BT, MBQ-STG3-1, MBQ-STG2-RAD Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual