MBO SVC 525C Operating Manual
Sheeter
Translation of the original operating manual
Keep for future reference!
SVC525C
Type of machine:
Sheeter
Configuration:
Type of document:
Version:
Status as
V1.1
11/04/2014
of:
Language:
English
Manufacturer:
Subject to alterations!
SVC 525C
Translation of the original operating manual
Author:
Wolfgang Matzner
Machine no.:
File name:
MBO Maschinenbau Oppenweiler Binder GmbH & Co. KG
PO Box 1 169
71567 Oppenweiler
GERMANY
Tel.: +49 7191 46 0
Fax: +49 7191 46 34
http://www.mbo-folder.com
info@mbo-folder.com
BA_SVC525C
_V1.1_us-en
Copyright: This documentation is subject to copyright law. The claimed copyright includes
all forms and types of copyright-protected materials and information that are
currently permitted. No part of the documentation may be copied, otherwise
duplicated, edited or translated into other languages, regard less of the manner
in which or with which tools this takes place.
Electronically-stored information provided by the manufacturer (CD-ROM, Internet) may be printed out by the user if the created print medium serves the
purpose of use or service of the product described.
Name plate and
1
2
3
5
4
CE marking:
For all questions relating to your machine, please contact your
MBO agency.
You can find the address on our home page: www.mbo-folder.com.
For the identification of the machine and the most important machine data,
see the name plate on the machine.
1 CE marking
2 Type of machine
3 Commission number
Illustration 1: Name plate
4 Year of manufacture
5 Name plate
Always specify these details for inquiries, service and spare parts orders:
• Commission number
• Type of machine
Sheeter SVC 525C
EC Declaration of Conformity
according to EC Machine Directive 2006/42/EC, Annex II, No. 1 A.
The manufacturer
MBO Maschinenbau Oppenweiler Binder GmbH & Co. KG
Grabenstraße 4-6
71570 Oppenweiler
GERMANY
hereby declares that the machine described below
Designation Sheeter
Type SVC 525C
Commissioning no.
complies with the provisions of the following EC directives
Machinery Directive 2006/42/EC
Low Voltage Directive 2006/95/EC
Harmonized standards applied:
EN ISO 12100:2010
EN 1010-1:2004+A1:2010
EN 1010-4:2004+A1:2009
EN ISO 60204-1:2006
Authorized representative for compiling the technical file:
Name Wolfgang Matzner
Address Grabenstraße 4-6
71570 Oppenweiler
GERMANY
Oppenweiler, 11/4/2014
_________________________________
Frank Eckert - Managing Director
Sheeter SVC 525C
Table of contents
Table of contents
1 About this manual
1.1 Additional documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.1 Supplier documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 Structure of the operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 Signs and symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.4 Description of safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
1.4.1 Signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4.2 Structure of safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4.3 Safety sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4.4 Marking of danger spots. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.5 User assessment of the operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2 Basic safety instructions
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2 Reasonable foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3 Obligation and liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.4 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.5 Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.5.1 Transport, interim storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.5.2 Set-up, commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.5.3 Adjustment and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.5.4 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.5.5 Decommissioning, storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.5.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.6 Product-specific hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.6.1 Entanglement hazard and crushing hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.6.2 Cutting hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.6.3 Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.7 Life time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.7.1 Life time of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.7.2 Life time of the control-technical safety components . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.8 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.8.1 Transport, interim storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.8.2 Set-up, commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.8.3 Normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.8.4 Setting up/equipping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
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2.8.5 Maintenance and repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.8.6 Work on electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.9 Personnel, qualification and duties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
2.9.1 Qualification of the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.9.2 Duties of the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.9.3 Duties of the operating personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.9.4 Duties of the maintenance personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.10 Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.10.1 Operation and adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.10.2 Operational maintenance (cleaning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.11 Work areas and workstations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.11.1 Layout from right to left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.12 Markings on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.12.1 Position and meaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.13 Directions for emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.13.1 Emergency call numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.13.2 Behavior in case of accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3 Product description
3.1 Important notices about the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.1.1 View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.1.2 Standard equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.1.3 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.2.1 Floor plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.2.2 Performance characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.2.3 Shipping and transport data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.2.4 Electrical supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.2.5 Compressed air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.2.6 External extraction system (to be provided by the customer) . . . . . . . . . . . . . . . . . . 42
3.2.7 Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.2.8 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4 Structure and function
4.1 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.1.1 Components of the sheeter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
4.2.1 Cutting sequences. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.2.2 Control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.3 Infeed table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.3.1 In-feed unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.3.2 Sheeter unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
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4.3.3 Discharge table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.3.4 External extraction system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.3.5 Compressed air connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.4 Variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.4.1 Variant SVC 525 C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.5 Protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.5.1 Definition of terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.5.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.5.3 Protective hood with guard locking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.5.4 Guard door with guard locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.5.5 EMERGENCY STOP palm button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.5.6 Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.5.7 Faulty protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.5.8 Checking protective devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.5.9 Checklist for protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5 Operating and display elements, operating modes
5.1 Main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.2 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5.3 Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.3.1 Usage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.3.2 Structure of the pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.3.3 Structure of the pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.3.4 Description of the pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
5.4 Temperature indicator, heating of cutting unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.5 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.5.1 Off-line mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.5.2 In-line mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.5.3 Inching mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6 Transport, interim storage
6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.1.1 Qualification of personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.2 Packaging of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.2.1 Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.2.2 Accessories/options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.2.3 Incoming inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.2.4 In case of damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.3 Transporting the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
6.4 Interim storage of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
6.4.1 Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
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6.4.2 In a storage room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
7 Set-up, commissioning
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
7.1.1 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7.1.2 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
7.2 Setting up the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
7.3 Making the stationary mains connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.3.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
7.3.2 Heed network prerequisites. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
7.3.3 Observe the design of the stationary mains connection . . . . . . . . . . . . . . . . . . . . . . 92
7.3.4 Connecting to the stationary mains connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
7.3.5 Connecting additional protective equipotential bonding . . . . . . . . . . . . . . . . . . . . . . 94
7.3.6 Checking the protective conductor connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
7.4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
7.5 Final check of the protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
7.6 Inspection after initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
7.7 Connecting units to the sheeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
7.7.1 Description of the connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
8 Adjustment and operation
8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
8.1.1 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
8.1.2 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
8.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
8.2.1 Press the EMERGENCY STOP palm button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
8.2.2 Opening/closing the nip rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
8.2.3 Operating the sheeter in inching mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
8.2.4 Starting/stopping the sheeter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
8.3 Brief instructions for adjusting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
8.4 Adjusting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
8.4.1 Adjusting the nip rollers on the first infeed shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
8.4.2 Feeding in the web . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
8.4.3 Smoothing the web . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
8.4.4 Adjusting the guide plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
8.4.5 Adjusting the nip rollers on the second infeed shaft . . . . . . . . . . . . . . . . . . . . . . . . . 111
8.4.6 Adjusting the smoothers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
8.4.7 Adjusting the short belts after the cutting cylinder unit . . . . . . . . . . . . . . . . . . . . . . 113
8.4.8 Adjusting the smoothers after the cutting cylinder unit . . . . . . . . . . . . . . . . . . . . . . 114
8.4.9 Adjusting belts on the conveyor table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
8.4.10 Adjusting smoothers on the conveyor table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
8.4.11 Adjusting the longitudinal cut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
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Table of contents
8.4.12 Adjusting <Paper jam> sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
8.4.13 Adjusting <Web break> sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
8.4.14 Positioning the <Print mark> sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
8.4.15 Teaching the <Print mark> sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
8.4.16 Adjusting the format on the touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
8.4.17 Set upper cutting cylinder for chip-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
8.4.18 Angle of the cutting cylinder unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
8.4.19 Adjusting the print mark control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
8.4.20 Adjusting the cutting position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
8.4.21 Adjusting the air for paper transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
8.5 Creating production readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
8.6 Identification and handling of malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
8.6.1 Error display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
8.6.2 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
8.6.3 Troubleshooting/Cause/Correction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
9 Maintenance
9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
9.1.1 Qualification of personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
9.1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
9.2 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
9.2.1 Ordering spare and wear parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
9.3 Operational maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
9.3.1 Checking protective devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
9.3.2 Cleaning of the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
9.3.3 Cleaning the optical sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
9.3.4 Cleaning/replacing the filter of the vacuum pump VT 4.25. . . . . . . . . . . . . . . . . . . . 144
9.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
9.4.1 Checking the pneumatic lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
9.4.2 Checking the guide shaft bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
9.4.3 Changing the knives of the longitudinal cutting unit . . . . . . . . . . . . . . . . . . . . . . . . . 147
9.4.4 Changing the knives of the cutting cylinder unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
9.4.5 Changing the plastic ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
9.4.6 Changing the nylon mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
9.4.7 Checking the vacuum pump VT 4.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
9.4.8 Checking the fan in the control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
9.5 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
9.6 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
10 Decommissioning, storage
10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
10.1.1 Qualification of personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
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Table of contents
10.1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
10.2 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
10.2.1 Temporary shutdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
10.2.2 Final decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
10.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
11 Disposal
11.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
11.1.1 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
11.1.2 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
11.2 Disposal/recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
6
Sheeter SVC 525C
1 About this manual
Everybody who will transport, set up, connect, operate, maintain, repair,
and dismantle this machine must read this operating manual.
Safe use of the machine is only possible once everybody has understood
the content of and follows all points of the operating manual. This applies
especially to the chapter on safety.
This operating manual contains important notes on how to operate the machine safely, correctly, and economically.
About this manual
Following these
notices helps
Supplementation • The operator must add instructions regarding national regulations for
Retention • This operating manual forms part of the machine. It must be available
If you sell the
machine
• To avoid hazards.
• To minimize repair costs and downtimes.
• To increase the reliability and service life of the machine.
accident prevention to this operating manual.
on the machine throughout the machine's entire service life.
• Give this operating manual to any subsequent owner or user of the machine.
We reserve the right to make technical changes to improve the machine,
even if these changes are not taken into account in this operating manual.
Sheeter SVC 525C
7
About this manual
Additional documents
1.1 Additional documents
In addition to this operating manual, there are these documents about the
machine:
Designation
Wiring diagram
Pneumatic diagram
Spare parts list
Supplier documentation
Table 1: Additional documents
1.1.1 Supplier documentation
Manufacturer Designation
Becker Vacuum pumps
Rittal Temperature display
Rittal Filter fan
Table 2: Supplier documentation
Type
MBO part number
Type
MBO part number
Use
Use
1.2 Structure of the operating manual
The table lists the chapters of the operating manual. It also describes the
essential content of these chapters as well as the target groups at whom
the chapters are directed.
8
Sheeter SVC 525C
About this manual
Structure of the operating manual
No. Chapter Contents Target group
Table of contents The detailed table of contents serves
as a search tool
1 About this manual Important notes about this operating
manual
2 Basic safety instruc-
tions
Details about:
• Residual risks and hazards with
intended use.
• Foreseeable misuse.
• Avoidance of the risks.
3 Product description • Important notices about the product
• Technical data
4 Structure and function Description of:
• Structure and function
• Protective devices
5 Operating and display
elements,
operating modes
Description of the:
• Operating and display elements
• Operating modes
• Owner/operator
• Operating personnel
• Maintenance personnel
• Service technicians
• Owner/operator
• Operating personnel
• Maintenance personnel
• Service technicians
• Owner/operator
• Operating personnel
• Maintenance personnel
• Service technicians
• Owner/operator
• Operating personnel
• Maintenance personnel
• Operating personnel
• Maintenance personnel
• Service technicians
• Operating personnel
• Maintenance personnel
• Service technicians
6 Transport, interim
storage
Details about:
• Packaging
• Transportation
• Interim storage
7 Set-up and
commissioning
Details for:
•Set-up
• Commissioning
8 Adjustment and
operation
Details for:
• Operation
• Adjustment
9 Maintenance Details for the:
• Operational maintenance
• Maintenance
• Repair
10 Decommissioning,
storage and putting
the machine back into
operation
Details for the:
• Decommissioning
• Storage
• Recommissioning
1 1 Disposal Details for the environmentally friendly
disposal
Tab le 3: Structure of the operating manual
• Transport personnel
• Maintenance personnel
• Service technicians
• Maintenance personnel
• Service technicians
• Operating personnel
• Maintenance personnel
• Service technicians
• Operating personnel,
• Maintenance personnel
• Service technicians
• Owner/operator
• Operating personnel
• Maintenance personnel
• Service technicians
• Owner/operator
• Maintenance personnel
• Service technicians
Sheeter SVC 525C
9
About this manual
Signs and symbols used
1.3 Signs and symbols used
The signs and symbols in this manual should help you to use the manual
and the machine quickly and safely.
Symbol Explanation
Indicates an instruction for action.
The sequence is not specified.
1) ...
2) ...
3) ...
Here you will find the result of a sequence of instruc-
<STOP> Push button with the label between the brackets (e.g.
Table 4: Symbols, terms, and abbreviations
Numbered instructions for action.
The defined sequence of the instructions for action
makes it easier for you to use the machine correctly and
safely.
tions for action.
Stop).
Additional information for use of the machine.
Important notice, please observe.
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Sheeter SVC 525C
1.4 Description of safety messages
Safety messages are marked by a safety sign and a signal word.
1.4.1 Signal words
The signal words draw your attention to the severity of the hazard. They are
structured according to a classification system.
.
Signal word Meaning
DANGER Signal word to indicate a hazardous situation with
high risk level which, if not avoided, will result in
death or serious injury.
WARNING Signal word to indicate a possible hazardous situa-
tion with medium risk level whic h, if not avoided,
could result in death or serious injury.
CAUTION Signal word to indicate a possible hazardous situa-
tion with minor risk level which, if not avoided, could
result in minor or moderate injury or property damage.
About this manual
Description of safety messages
Table 5: Signal word meanings
1.4.2 Structure of safety messages
Each safety message is structured as follows:
• Safety sign
• Signal word to identify the hazard level
• Type and source of th e hazard
• Possible consequences of the hazard
• Measure(s) for avoiding the hazard
Example:
DANGER! WARNING! CAUTION! (Signal word)
Type and source of the hazard.
Possible consequences of the hazard.
Measure(s) for avoiding the hazard
Sheeter SVC 525C
11
About this manual
Description of safety messages
1.4.3 Safety sign
Depiction Meaning
Prohibition sign
Red border, white background, black symbol.
Safety sign that forbids a behavior that could
cause a hazard.
Warning sign
Yellow background, black symbol.
Safety sign that warns about a hazard.
Mandatory sign
Blue background, white symbol.
Table 6: Safety sign
Safety sign that prescribes a particular behavior.
Rescue sign
Green background, white symbol.
Safety sign that identifies the rescue path or
the path to a place where you can get help or
find rescue equipment in case of an emergency.
Fire protection sign
Red background, white symbol.
Safety sign, which in case of hazard marks the
location of fire alarm and fire extinguishing
equipment and/or the path to this equipment.
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Sheeter SVC 525C
1.4.3.1 Warning sign
About this manual
Description of safety messages
Depiction Meaning
Warning about a general hazard.
You will see this warning-triangle next to activities during which several causes can create
hazards.
Warning of hazardous voltage.
You will see this warning-triangle next to activities during which there is a hazard of electrical
shock, possibly with deadly consequences.
Warning of rotating rollers.
You will see this warning triangle next to activities during which there is a hazard of crushing,
possibly with deadly consequences.
Warning of crushing of hand.
You will see this warning-triangle next to activities during which there is a hazard of crushing
the hand.
Warning of rotating machine parts.
You will see this warning-triangle next to activities during which there is a hazard of cutting
injuries, possibly with deadly consequences.
Warning of lifting heavy machine parts.
You will see this warning triangle next to activities during which there is a hazard of overloading due to lifting heavy loads.
Warning of tipping machine parts.
You will see this warning-triangle next to activities during which there is a hazard of crushing
due to tipping loads.
Warning of entanglement zone.
You will see this warning-triangle next to activities during which there is a entanglement hazard.
Sheeter SVC 525C
Warning of sharp knives.
You will see this warning-triangle next to activities during which there is a hazard of cutting
injuries, possibly with deadly consequences.
Table 7: Warning sign
13
About this manual
Description of safety messages
Depiction Meaning
Warning of substances harmful to health.
You will see this warning-triangle next to activities during which there is a hazard of substances harmful to health, possibly with deadly
consequences.
Warning of oxidizing substances.
You will see this warning-triangle next to activities during which there is a hazard of oxidizing
substances, possibly with deadly consequences.
Warning of hot surfaces.
You will see this warning-triangle next to activities during which there is a hazard of burns,
possibly with long-term consequences.
Warning of tripping points.
You will see this warning-triangle next to activities during which there is a tripping hazard,
possibly with deadly consequences.
Table 7: Warning sign
14
Sheeter SVC 525C
1.4.3.2 Mandatory sign
Depiction Meaning
About this manual
Description of safety messages
Use hand protection.
You will see this mandatory sign next to activities for which safety gloves should be worn.
Use foot protection.
You will see this mandatory sign next to activities for which safety shoes should be worn.
Use ear protection.
You will see this mandatory sign next to activities for which ear protection should be worn.
Use eye protection.
You will see this mandatory sign next to activities for which eye protection should be worn.
Get help.
You will see this mandatory sign next to activities for which you should ask for the help of
other people.
Follow the operating manual.
You will see this mandatory sign next to activities for which you should follow the operating
manual.
Heed the maintenance chapter.
You will see this mandatory sign next to activities for which you should heed the maintenance chapter.
Activate before maintenance or repair.
You will see this mandatory sign next to activities for which the machine must be de-energized.
Sheeter SVC 525C
Table 8: Mandatory sign
15
About this manual
User assessment of the operating manual
1.4.4 Marking of danger spots
Permanent hazards and danger spots are marked with yellow and black
stripes.
Depiction Meaning
Heed danger spot or hindrance.
This hazard marking is affixed to constant danger spots and hindrances.
Table 9: Marking of danger spots
1.5 User assessment of the operating manual
Our operating manuals are updated regularly. Help us with your suggestions for improvement; they make the manuals user-friendly.
16
Sheeter SVC 525C
2 Basic safety instructions
The basic requirement for the safe handling and fault-free oper ation of this
machine is knowledge of the basic safety instructions and the safety regulations.
• The operating manual must be heeded by all peo ple who wo rk on or a t
the machine.
• Read and understand the operating manual before working with the machine.
• Always keep the operating manual where the machine is being used.
• The operating manual must always be freely available to the o perating
and maintenance personnel.
• Also heed the applicable accident prevention and environmental protection rules and regulations for the place where the machine is used.
2.1 Intended use
• The machine is intended exclusively for the processing of paper webs.
The specifications relative to format and grammage in the "Technical
data" chapter must be complied with.
• The machine is intended exclusively for one-man operation.
• The machine is intended exclusively for operation in a flawless technical
state.
Any failures that may endanger safety must be remedied immediately
by trained maintenance personnel, or a specialist from the m anu facturer or supplier.
• The machine may only be operated by specially-trained and instructed
personnel.
• The machine may only be operated with the required personal protective equipment.
• Troubleshooting, maintenance and service must be carried out by
trained maintenance personn el only.
• Follow all instructions in this operating manual.
• Heed the local safety regulations and accident prevention regulations.
• Adhere to the inspection and maintenance intervals.
• Use only original wearing parts and spare parts.
Basic safety instructions
Intended use
Sheeter SVC 525C
Use the machine only as intended and when the protective device is
working perfectly.
This is the only way to guarantee the machine's oper at ing saf ety.
17
Basic safety instructions
Reasonable foreseeable misuse
2.2 Reasonable foreseeable misuse
Reasonable foreseeable misuses are :
• The processing of materials other than easily tearing webs.
• Operation in an area subject to explosion.
• Operation with removed protective dev ic es .
• Operation of the machine without training or briefing of the operating
personnel.
• Operation of the machine without the required personal protective
equipment.
• Exceeding of the technical values specified for normal operation.
• Individual changes and rebuilding.
• Maintenance and cleaning intervals not adhered to.
• Maintenance and repair work that is not performed correctly.
• Wearing parts not replaced.
• Unintended use.
EMC behavior The electromagnetic compatibility (EMC) of the machine can be impaired
by additions or changes of any kind.
Therefore, do not make any additions or changes to the machine without
consulting the manufacturer and procuring written permission.
Spare and wear parts The use of spare parts and wear pa rts from third -party manufactur ers can
cause risks.
Use only original parts or parts approved by the manufacturer.
The manufacturer assumes no liability for damage from the use of spare
parts and wear parts not approved by the manufacturer.
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Sheeter SVC 525C
2.3 Obligation and liability
The machine is built using the latest technology and according to acknowledged safety rules.
Nonetheless risks and damage can occur when using it:
• to the body and life of the operator or third parties,
• to the machine itself,
• to other property.
If the machine is:
• operated by untrained or uninstructed personnel,
• not used according to its intended use,
• not maintained or not maintained properly or serviced.
The machine is only to be used:
• For the intended use.
• If it is in perfect condition with respect to safety.
Faults that can compromise safety must be remedied immediately.
Basic safety instructions
Obligation and liability
Sheeter SVC 525C
19
Basic safety instructions
Warranty
2.4 Warranty
Our "General sales and delivery conditions" apply here.
Warranty and liability claims for personal injury and property damage are
excluded if they are due to one or more of the following causes:
• Non-intended use of the machine.
• Improper assembly, start-up, operation or m aintenance of th e machine.
• Operation of the machine with improperly-mounted or defective protec-
• Failure to follow the instructions in the operating manual with respect to
• Individual constructional changes to the machine.
• Failure to adhere to maintenance and cleaning intervals that exclude a
• Defective monitoring of machine parts that are subject to wear, such as
• Installation of spare and wearing parts that were not ordered from the
• Cases of catastrophe and acts of God.
tive devices.
transport, installation, commissioning, operation, set-up, maintena nce,
and storage of the machine.
breakdown of the machine.
belts, tapes, brushes, and couplings.
manufacturer.
20
Sheeter SVC 525C
2.5 Residual risks
A risk analysis with risk assessment was conducted for this machine in accordance with DIN EN ISO 12100:2010.
The construction and model of the machine based on this analysis corresponds to the state of technology.
Y ou ca n avoid residual ri sks by heeding and implementing these spe cifications:
• Safety messages on the machine.
• General safety instructions and special warnings in this operating manual.
• Operating manual of the machine/syst em ma nu fa ctu r er.
• Operator directives.
The existing residual risks are listed in the following chapters according to
the various life phases of the machine.
Basic safety instructions
Residual risks
2.5.1 Transport, interim storage
• Crushing hazard during transport of the machine and machine parts.
• Use of unsuitable fork lifts.
• Tipping machine parts during the unloading process.
• Insufficient properties and condition of the underfloor.
• Wrong interim storage
2.5.2 Set-up, commissioning
• Use of unsuitable fork lifts.
• Tipping machine parts during the installation process.
• Insufficient properties and condition of the underfloor.
• Improper alignment of the machine components.
• Hazardous voltage.
• Incorrect supply voltage
• Incorrect use of the sockets.
• Discharge currents greater than 10mA.
• Disconnected protective conductor connections.
• Dismounted protective devices.
• Tripping points due to connecting cables lying around.
• Operating the sheeter when it is cold.
Sheeter SVC 525C
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Basic safety instructions
Residual risks
2.5.3 Adjustment and operation
• Dismantling, bridging or bypassing protective devices.
• Operation without protective covers.
• Operating the sheeter when it is cold.
• High sound pressure level.
• Rotating machine parts.
• Rotating machine parts in setup mode.
• Cutting hazard due to quickly-running, open web
• Cutting hazard on the longitudinal cutting unit.
• Web break
• Paper jam.
• Tripping points due to connecting cables lying around.
2.5.4 Maintenance
Operational maintenance:
• Rotating machine parts.
• Heavy contamination.
• Improper cleaning
• Unsuitable cleaning agents.
• Incorrect use of cleaning agents.
• Used cleaning cloths.
• Use of compressed air.
• Defective pneumatic lines.
• Incorrect maintenance intervals during multi-shift operation.
Maintenance:
• Hazardous voltage.
• Dismantling, bridging or bypassing protective devices.
• Operation without protective covers.
• Rotating machine parts.
•Crushing.
• Winding up.
• Wrong/poor maintenance tool.
• Improper maintenance.
• Incorrect maintenance intervals during multi-shift operation.
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Repair:
• Improper repair.
Sheeter SVC 525C
2.5.5 Decommissioning, storage
• Incorrect storage.
2.5.6 Disposal
• Improper disposal.
2.6 Product-specific hazards
2.6.1 Entanglement hazard and crushing hazard
The sheeter , due to the transport and cutting process, has rolls, rollers and
knives rotating in opposite directions.
As a result, there is an increased drawn-in hazar d an d cr ushing hazar d in
all setting work.
How to avoid injuries:
Never reach into the machine while the machine is running.
All adjustment or testing/inspection work may be carried out only when
the machine is stopped and secured against switching on.
Press the EMERGENCY STOP palm button.
Adjustment and testing work must always be performed by one person
only.
There is a drawn-in hazard and crushing hazard even when the ma-
chine is in inching mode!
Injuries will be avoided.
Basic safety instructions
Product-specific hazards
2.6.2 Cutting hazard
The longitudinal cut device tools are razor-sharp.
During all work on the tools of the length cut device, there is therefore an
increased cutting hazard on hands and arms, such as when:
• Handling the longitudinal cut device.
• Installing and removing the knives.
• Removing paper jams in the area around the longitudinal cut device.
This is how to avoid cutting injuries:
Never reach towards the knives while the machine is running.
All work on the knives may be carried out only when the machine is
stopped and secured against switching on.
Press the EMERGENCY STOP palm button.
Always wear cut-proof safety gloves and safety shoes when working on
the knives.
Work on the machine must always be performed by one person only.
There is a risk of injury even when the machine is in inching mode.
Cutting injuries will be avoided.
Sheeter SVC 525C
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Basic safety instructions
Life time
2.6.3 Noise
On the sheeter , there is a high noise pressure level at high production
speeds and with heavy papers.
This high sound pressure level can cause hearing damage.
See chapter “3.2.6.1 Geräuschemission”.
This is how to avoid hearing damage:
Always wear ear protection when working on the machine.
Hearing damage will be avoided.
2.7 Life time
2.7.1 Life time of the machine
The life time of this machine is designed for 20 years.
2.7.2 Life time of the control-technical safety components
All components of the control-technical safety circuits have a life time of
more than 20 years.
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Sheeter SVC 525C
2.8 General safety instructions
2.8.1 Transport, interim storage
• Only specially-trained and authorized personnel may transport the machine.
2.8.2 Set-up, commissioning
• Only specially-trained and authorized personnel may set up and commission the machine.
2.8.3 Normal operation
• Only instructed operating personnel may operate the machine.
• The machine may be operated only if all protective devices such as protective hoods and EMERGENCY STOP palm buttons, are present and
fully functional.
• The machine may only be operated with the required personal protective equipment.
• At least once per shift, the machine must also be checked for externallyvisible damage. Changes, including to the operating behavior, must be
reported immediately.
• Machine parts may not be used as climbing aids. If you need to reach
higher-up machine parts, use a suitable working sta ge or other platform.
Make sure that it
spect to height, stability, etc.
corresponds to the safety re quirements, e.g. with re-
Basic safety instructions
General safety instructions
2.8.4 Setting up/equipping
• Only specially-trained and authorized personnel may set up the machine.
• The machine may only be set up with the required personal protective
equipment.
• Inform operating personnel before beginning set-up.
• If the machine is switched off for set-up, it must be secured ag ainst unauthorized or inadvertent switching on again.
Use a padlock to secure the main switch against switching on. If necessary, attach a warning sign to the main switch.
• Machine parts may not be used as climbing aids. If higher machine
parts must be reached, a suitable working stage or other platform must
be used, which fulfills the safety-technical requirements such as height,
stability, etc.
• If larger components or parts are replaced, corr esponding lift equipment
must be used to transport the components. Only use suitable and technically-perfect lift equipment and load suspension devices with suff icient carrying capacity. Secure components and parts so that they
present no hazard.
Do not linger or work under suspended loads.
Sheeter SVC 525C
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Basic safety instructions
General safety instructions
• After completion of the work, do not leave any tools or other loose objects lying on the machine.
2.8.5 Maintenance and repair
• Maintenance and repair work may only be performed by specially
trained technical personnel.
• Maintenance and repair work may only be operated with the required
personal protective equipment.
• Inform operating personnel before beginning service and main tenance
work. Secure the service area if necessary.
• For all repair and maintenance work, heed the switch-on and switch-off
procedures according to the operating manual.
• Heed the prescribed maintenance and maintenance intervals according
to the operating manual.
• If the machine is switched off for service and/or maintenance work, it
must be secured against unauthorized or inadvertent switching on
again. Use a padlock to secure the main switch against switching on. If
necessary, attach a warning sign to the main switch.
• If the dismounting of protective devices is necessary during maintenance and repair work, it must be replaced and checked to make sure
it is functional immediately after completion of the work.
• After completion of the work, do not leave any tools or other loose objects lying on the machine.
• All operating and consumables as well as spare parts no longer needed
must be disposed of safely and in environmentally-appropriate fashion.
2.8.6 Work on electrical equipment
• Only an electrically qualified person is permitted to perform work on the
electrical systems or equipment.
• In case of faults in the electrical power supply, the machine must be
switched off immediately.
• Only use original fuses with the prescribe d am p er age.
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Sheeter SVC 525C
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