Copyright:This documentation is subject to copyright law. The claimed copyright includes
all forms and types of copyright-protected materials and information that are
currently permitted. No part of the documentation may be copied, otherwise
duplicated, edited or translated into other languages, regard less of the manner
in which or with which tools this takes place.
Electronically-stored information provided by the manufacturer (CD-ROM, Internet) may be printed out by the user if the created print medium serves the
purpose of use or service of the product described.
Page 3
Name plate and
1
2
3
5
4
CE marking:
For all questions relating to your machine, please contact your
MBO agency.
You can find the address on our home page: www.mbo-folder.com.
For the identification of the machine and the most important machine data,
see the name plate on the machine.
1 CE marking
2 Type of machine
3 Commission number
Illustration 1: Name plate
4 Year of manufacture
5 Name plate
Always specify these details for inquiries, service and spare parts orders:
• Commission number
• Type of machine
Sheeter SVC 525C
Page 4
EC Declaration of Conformity
according to EC Machine Directive 2006/42/EC, Annex II, No. 1 A.
Everybody who will transport, set up, connect, operate, maintain, repair,
and dismantle this machine must read this operating manual.
Safe use of the machine is only possible once everybody has understood
the content of and follows all points of the operating manual. This applies
especially to the chapter on safety.
This operating manual contains important notes on how to operate the machine safely, correctly, and economically.
About this manual
Following these
notices helps
Supplementation• The operator must add instructions regarding national regulations for
Retention• This operating manual forms part of the machine. It must be available
If you sell the
machine
• To avoid hazards.
• To minimize repair costs and downtimes.
• To increase the reliability and service life of the machine.
accident prevention to this operating manual.
on the machine throughout the machine's entire service life.
• Give this operating manual to any subsequent owner or user of the machine.
We reserve the right to make technical changes to improve the machine,
even if these changes are not taken into account in this operating manual.
Sheeter SVC 525C
7
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About this manual
Additional documents
1.1Additional documents
In addition to this operating manual, there are these documents about the
machine:
Designation
Wiring diagram
Pneumatic diagram
Spare parts list
Supplier documentation
Table 1: Additional documents
1.1.1Supplier documentation
ManufacturerDesignation
BeckerVacuum pumps
RittalTemperature display
RittalFilter fan
Table 2: Supplier documentation
Type
MBO part number
Type
MBO part number
Use
Use
1.2Structure of the operating manual
The table lists the chapters of the operating manual. It also describes the
essential content of these chapters as well as the target groups at whom
the chapters are directed.
8
Sheeter SVC 525C
Page 13
About this manual
Structure of the operating manual
No. ChapterContentsTarget group
Table of contentsThe detailed table of contents serves
as a search tool
1About this manualImportant notes about this operating
manual
2Basic safety instruc-
tions
Details about:
• Residual risks and hazards with
intended use.
• Foreseeable misuse.
• Avoidance of the risks.
3Product description • Important notices about the product
• Technical data
4Structure and function Description of:
• Structure and function
• Protective devices
5Operating and display
elements,
operating modes
Description of the:
• Operating and display elements
• Operating modes
• Owner/operator
• Operating personnel
• Maintenance personnel
• Service technicians
• Owner/operator
• Operating personnel
• Maintenance personnel
• Service technicians
• Owner/operator
• Operating personnel
• Maintenance personnel
• Service technicians
• Owner/operator
• Operating personnel
• Maintenance personnel
• Operating personnel
• Maintenance personnel
• Service technicians
• Operating personnel
• Maintenance personnel
• Service technicians
6Transport, interim
storage
Details about:
• Packaging
• Transportation
• Interim storage
7Set-up and
commissioning
Details for:
•Set-up
• Commissioning
8Adjustment and
operation
Details for:
• Operation
• Adjustment
9MaintenanceDetails for the:
• Operational maintenance
• Maintenance
• Repair
10Decommissioning,
storage and putting
the machine back into
operation
Details for the:
• Decommissioning
• Storage
• Recommissioning
1 1DisposalDetails for the environmentally friendly
disposal
Tab le 3: Structure of the operating manual
• Transport personnel
• Maintenance personnel
• Service technicians
• Maintenance personnel
• Service technicians
• Operating personnel
• Maintenance personnel
• Service technicians
• Operating personnel,
• Maintenance personnel
• Service technicians
• Owner/operator
• Operating personnel
• Maintenance personnel
• Service technicians
• Owner/operator
• Maintenance personnel
• Service technicians
Sheeter SVC 525C
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About this manual
Signs and symbols used
1.3Signs and symbols used
The signs and symbols in this manual should help you to use the manual
and the machine quickly and safely.
SymbolExplanation
Indicates an instruction for action.
The sequence is not specified.
1) ...
2) ...
3) ...
Here you will find the result of a sequence of instruc-
<STOP>Push button with the label between the brackets (e.g.
Table 4: Symbols, terms, and abbreviations
Numbered instructions for action.
The defined sequence of the instructions for action
makes it easier for you to use the machine correctly and
safely.
tions for action.
Stop).
Additional information for use of the machine.
Important notice, please observe.
10
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1.4Description of safety messages
Safety messages are marked by a safety sign and a signal word.
1.4.1Signal words
The signal words draw your attention to the severity of the hazard. They are
structured according to a classification system.
.
Signal wordMeaning
DANGERSignal word to indicate a hazardous situation with
high risk level which, if not avoided, will result in
death or serious injury.
WARNINGSignal word to indicate a possible hazardous situa-
tion with medium risk level whic h, if not avoided,
could result in death or serious injury.
CAUTIONSignal word to indicate a possible hazardous situa-
tion with minor risk level which, if not avoided, could
result in minor or moderate injury or property damage.
About this manual
Description of safety messages
Table 5: Signal word meanings
1.4.2Structure of safety messages
Each safety message is structured as follows:
• Safety sign
• Signal word to identify the hazard level
• Type and source of th e hazard
• Possible consequences of the hazard
• Measure(s) for avoiding the hazard
Example:
DANGER! WARNING! CAUTION! (Signal word)
Type and source of the hazard.
Possible consequences of the hazard.
Measure(s) for avoiding the hazard
Sheeter SVC 525C
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About this manual
Description of safety messages
1.4.3Safety sign
DepictionMeaning
Prohibition sign
Red border, white background, black symbol.
Safety sign that forbids a behavior that could
cause a hazard.
Warning sign
Yellow background, black symbol.
Safety sign that warns about a hazard.
Mandatory sign
Blue background, white symbol.
Table 6: Safety sign
Safety sign that prescribes a particular behavior.
Rescue sign
Green background, white symbol.
Safety sign that identifies the rescue path or
the path to a place where you can get help or
find rescue equipment in case of an emergency.
Fire protection sign
Red background, white symbol.
Safety sign, which in case of hazard marks the
location of fire alarm and fire extinguishing
equipment and/or the path to this equipment.
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1.4.3.1Warning sign
About this manual
Description of safety messages
DepictionMeaning
Warning about a general hazard.
You will see this warning-triangle next to activities during which several causes can create
hazards.
Warning of hazardous voltage.
You will see this warning-triangle next to activities during which there is a hazard of electrical
shock, possibly with deadly consequences.
Warning of rotating rollers.
You will see this warning triangle next to activities during which there is a hazard of crushing,
possibly with deadly consequences.
Warning of crushing of hand.
You will see this warning-triangle next to activities during which there is a hazard of crushing
the hand.
Warning of rotating machine parts.
You will see this warning-triangle next to activities during which there is a hazard of cutting
injuries, possibly with deadly consequences.
Warning of lifting heavy machine parts.
You will see this warning triangle next to activities during which there is a hazard of overloading due to lifting heavy loads.
Warning of tipping machine parts.
You will see this warning-triangle next to activities during which there is a hazard of crushing
due to tipping loads.
Warning of entanglement zone.
You will see this warning-triangle next to activities during which there is a entanglement hazard.
Sheeter SVC 525C
Warning of sharp knives.
You will see this warning-triangle next to activities during which there is a hazard of cutting
injuries, possibly with deadly consequences.
Table 7: Warning sign
13
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About this manual
Description of safety messages
DepictionMeaning
Warning of substances harmful to health.
You will see this warning-triangle next to activities during which there is a hazard of substances harmful to health, possibly with deadly
consequences.
Warning of oxidizing substances.
You will see this warning-triangle next to activities during which there is a hazard of oxidizing
substances, possibly with deadly consequences.
Warning of hot surfaces.
You will see this warning-triangle next to activities during which there is a hazard of burns,
possibly with long-term consequences.
Warning of tripping points.
You will see this warning-triangle next to activities during which there is a tripping hazard,
possibly with deadly consequences.
Table 7: Warning sign
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1.4.3.2Mandatory sign
DepictionMeaning
About this manual
Description of safety messages
Use hand protection.
You will see this mandatory sign next to activities for which safety gloves should be worn.
Use foot protection.
You will see this mandatory sign next to activities for which safety shoes should be worn.
Use ear protection.
You will see this mandatory sign next to activities for which ear protection should be worn.
Use eye protection.
You will see this mandatory sign next to activities for which eye protection should be worn.
Get help.
You will see this mandatory sign next to activities for which you should ask for the help of
other people.
Follow the operating manual.
You will see this mandatory sign next to activities for which you should follow the operating
manual.
Heed the maintenance chapter.
You will see this mandatory sign next to activities for which you should heed the maintenance chapter.
Activate before maintenance or repair.
You will see this mandatory sign next to activities for which the machine must be de-energized.
Sheeter SVC 525C
Table 8: Mandatory sign
15
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About this manual
User assessment of the operating manual
1.4.4Marking of danger spots
Permanent hazards and danger spots are marked with yellow and black
stripes.
DepictionMeaning
Heed danger spot or hindrance.
This hazard marking is affixed to constant danger spots and hindrances.
Table 9: Marking of danger spots
1.5User assessment of the operating manual
Our operating manuals are updated regularly. Help us with your suggestions for improvement; they make the manuals user-friendly.
16
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2Basic safety instructions
The basic requirement for the safe handling and fault-free oper ation of this
machine is knowledge of the basic safety instructions and the safety regulations.
• The operating manual must be heeded by all peo ple who wo rk on or a t
the machine.
• Read and understand the operating manual before working with the machine.
• Always keep the operating manual where the machine is being used.
• The operating manual must always be freely available to the o perating
and maintenance personnel.
• Also heed the applicable accident prevention and environmental protection rules and regulations for the place where the machine is used.
2.1Intended use
• The machine is intended exclusively for the processing of paper webs.
The specifications relative to format and grammage in the "Technical
data" chapter must be complied with.
• The machine is intended exclusively for one-man operation.
• The machine is intended exclusively for operation in a flawless technical
state.
Any failures that may endanger safety must be remedied immediately
by trained maintenance personnel, or a specialist from the m anu facturer or supplier.
• The machine may only be operated by specially-trained and instructed
personnel.
• The machine may only be operated with the required personal protective equipment.
• Troubleshooting, maintenance and service must be carried out by
trained maintenance personn el only.
• Follow all instructions in this operating manual.
• Heed the local safety regulations and accident prevention regulations.
• Adhere to the inspection and maintenance intervals.
• Use only original wearing parts and spare parts.
Basic safety instructions
Intended use
Sheeter SVC 525C
Use the machine only as intended and when the protective device is
working perfectly.
This is the only way to guarantee the machine's oper at ing saf ety.
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Basic safety instructions
Reasonable foreseeable misuse
2.2Reasonable foreseeable misuse
Reasonable foreseeable misuses are :
• The processing of materials other than easily tearing webs.
• Operation in an area subject to explosion.
• Operation with removed protective dev ic es .
• Operation of the machine without training or briefing of the operating
personnel.
• Operation of the machine without the required personal protective
equipment.
• Exceeding of the technical values specified for normal operation.
• Individual changes and rebuilding.
• Maintenance and cleaning intervals not adhered to.
• Maintenance and repair work that is not performed correctly.
• Wearing parts not replaced.
• Unintended use.
EMC behaviorThe electromagnetic compatibility (EMC) of the machine can be impaired
by additions or changes of any kind.
Therefore, do not make any additions or changes to the machine without
consulting the manufacturer and procuring written permission.
Spare and wear partsThe use of spare parts and wear pa rts from third -party manufactur ers can
cause risks.
Use only original parts or parts approved by the manufacturer.
The manufacturer assumes no liability for damage from the use of spare
parts and wear parts not approved by the manufacturer.
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2.3Obligation and liability
The machine is built using the latest technology and according to acknowledged safety rules.
Nonetheless risks and damage can occur when using it:
• to the body and life of the operator or third parties,
• to the machine itself,
• to other property.
If the machine is:
• operated by untrained or uninstructed personnel,
• not used according to its intended use,
• not maintained or not maintained properly or serviced.
The machine is only to be used:
• For the intended use.
• If it is in perfect condition with respect to safety.
Faults that can compromise safety must be remedied immediately.
Basic safety instructions
Obligation and liability
Sheeter SVC 525C
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Basic safety instructions
Warranty
2.4Warranty
Our "General sales and delivery conditions" apply here.
Warranty and liability claims for personal injury and property damage are
excluded if they are due to one or more of the following causes:
• Non-intended use of the machine.
• Improper assembly, start-up, operation or m aintenance of th e machine.
• Operation of the machine with improperly-mounted or defective protec-
• Failure to follow the instructions in the operating manual with respect to
• Individual constructional changes to the machine.
• Failure to adhere to maintenance and cleaning intervals that exclude a
• Defective monitoring of machine parts that are subject to wear, such as
• Installation of spare and wearing parts that were not ordered from the
• Cases of catastrophe and acts of God.
tive devices.
transport, installation, commissioning, operation, set-up, maintena nce,
and storage of the machine.
breakdown of the machine.
belts, tapes, brushes, and couplings.
manufacturer.
20
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2.5Residual risks
A risk analysis with risk assessment was conducted for this machine in accordance with DIN EN ISO 12100:2010.
The construction and model of the machine based on this analysis corresponds to the state of technology.
Y ou ca n avoid residual ri sks by heeding and implementing these spe cifications:
• Safety messages on the machine.
• General safety instructions and special warnings in this operating manual.
• Operating manual of the machine/syst em ma nu fa ctu r er.
• Operator directives.
The existing residual risks are listed in the following chapters according to
the various life phases of the machine.
Basic safety instructions
Residual risks
2.5.1Transport, interim storage
• Crushing hazard during transport of the machine and machine parts.
• Use of unsuitable fork lifts.
• Tipping machine parts during the unloading process.
• Insufficient properties and condition of the underfloor.
• Wrong interim storage
2.5.2Set-up, commissioning
• Use of unsuitable fork lifts.
• Tipping machine parts during the installation process.
• Insufficient properties and condition of the underfloor.
• Improper alignment of the machine components.
• Hazardous voltage.
• Incorrect supply voltage
• Incorrect use of the sockets.
• Discharge currents greater than 10mA.
• Disconnected protective conductor connections.
• Dismounted protective devices.
• Tripping points due to connecting cables lying around.
• Operating the sheeter when it is cold.
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Basic safety instructions
Residual risks
2.5.3Adjustment and operation
• Dismantling, bridging or bypassing protective devices.
• Operation without protective covers.
• Operating the sheeter when it is cold.
• High sound pressure level.
• Rotating machine parts.
• Rotating machine parts in setup mode.
• Cutting hazard due to quickly-running, open web
• Cutting hazard on the longitudinal cutting unit.
• Web break
• Paper jam.
• Tripping points due to connecting cables lying around.
2.5.4Maintenance
Operational maintenance:
• Rotating machine parts.
• Heavy contamination.
• Improper cleaning
• Unsuitable cleaning agents.
• Incorrect use of cleaning agents.
• Used cleaning cloths.
• Use of compressed air.
• Defective pneumatic lines.
• Incorrect maintenance intervals during multi-shift operation.
Maintenance:
• Hazardous voltage.
• Dismantling, bridging or bypassing protective devices.
• Operation without protective covers.
• Rotating machine parts.
•Crushing.
• Winding up.
• Wrong/poor maintenance tool.
• Improper maintenance.
• Incorrect maintenance intervals during multi-shift operation.
22
Repair:
• Improper repair.
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2.5.5Decommissioning, storage
• Incorrect storage.
2.5.6Disposal
• Improper disposal.
2.6Product-specific hazards
2.6.1Entanglement hazard and crushing hazard
The sheeter , due to the transport and cutting process, has rolls, rollers and
knives rotating in opposite directions.
As a result, there is an increased drawn-in hazar d an d cr ushing hazar d in
all setting work.
How to avoid injuries:
Never reach into the machine while the machine is running.
All adjustment or testing/inspection work may be carried out only when
the machine is stopped and secured against switching on.
Press the EMERGENCY STOP palm button.
Adjustment and testing work must always be performed by one person
only.
There is a drawn-in hazard and crushing hazard even when the ma-
chine is in inching mode!
Injuries will be avoided.
Basic safety instructions
Product-specific hazards
2.6.2Cutting hazard
The longitudinal cut device tools are razor-sharp.
During all work on the tools of the length cut device, there is therefore an
increased cutting hazard on hands and arms, such as when:
• Handling the longitudinal cut device.
• Installing and removing the knives.
• Removing paper jams in the area around the longitudinal cut device.
This is how to avoid cutting injuries:
Never reach towards the knives while the machine is running.
All work on the knives may be carried out only when the machine is
stopped and secured against switching on.
Press the EMERGENCY STOP palm button.
Always wear cut-proof safety gloves and safety shoes when working on
the knives.
Work on the machine must always be performed by one person only.
There is a risk of injury even when the machine is in inching mode.
Cutting injuries will be avoided.
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Basic safety instructions
Life time
2.6.3Noise
On the sheeter , there is a high noise pressure level at high production
speeds and with heavy papers.
This high sound pressure level can cause hearing damage.
See chapter “3.2.6.1 Geräuschemission”.
This is how to avoid hearing damage:
Always wear ear protection when working on the machine.
Hearing damage will be avoided.
2.7Life time
2.7.1Life time of the machine
The life time of this machine is designed for 20 years.
2.7.2Life time of the control-technical safety components
All components of the control-technical safety circuits have a life time of
more than 20 years.
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2.8General safety instructions
2.8.1Transport, interim storage
• Only specially-trained and authorized personnel may transport the machine.
2.8.2Set-up, commissioning
• Only specially-trained and authorized personnel may set up and commission the machine.
2.8.3Normal operation
• Only instructed operating personnel may operate the machine.
• The machine may be operated only if all protective devices such as protective hoods and EMERGENCY STOP palm buttons, are present and
fully functional.
• The machine may only be operated with the required personal protective equipment.
• At least once per shift, the machine must also be checked for externallyvisible damage. Changes, including to the operating behavior, must be
reported immediately.
• Machine parts may not be used as climbing aids. If you need to reach
higher-up machine parts, use a suitable working sta ge or other platform.
Make sure that it
spect to height, stability, etc.
corresponds to the safety re quirements, e.g. with re-
Basic safety instructions
General safety instructions
2.8.4Setting up/equipping
• Only specially-trained and authorized personnel may set up the machine.
• The machine may only be set up with the required personal protective
equipment.
• Inform operating personnel before beginning set-up.
• If the machine is switched off for set-up, it must be secured ag ainst unauthorized or inadvertent switching on again.
Use a padlock to secure the main switch against switching on. If necessary, attach a warning sign to the main switch.
• Machine parts may not be used as climbing aids. If higher machine
parts must be reached, a suitable working stage or other platform must
be used, which fulfills the safety-technical requirements such as height,
stability, etc.
• If larger components or parts are replaced, corr esponding lift equipment
must be used to transport the components. Only use suitable and technically-perfect lift equipment and load suspension devices with suff icient carrying capacity. Secure components and parts so that they
present no hazard.
Do not linger or work under suspended loads.
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Basic safety instructions
General safety instructions
• After completion of the work, do not leave any tools or other loose objects lying on the machine.
2.8.5Maintenance and repair
• Maintenance and repair work may only be performed by specially
trained technical personnel.
• Maintenance and repair work may only be operated with the required
personal protective equipment.
• Inform operating personnel before beginning service and main tenance
work. Secure the service area if necessary.
• For all repair and maintenance work, heed the switch-on and switch-off
procedures according to the operating manual.
• Heed the prescribed maintenance and maintenance intervals according
to the operating manual.
• If the machine is switched off for service and/or maintenance work, it
must be secured against unauthorized or inadvertent switching on
again. Use a padlock to secure the main switch against switching on. If
necessary, attach a warning sign to the main switch.
• If the dismounting of protective devices is necessary during maintenance and repair work, it must be replaced and checked to make sure
it is functional immediately after completion of the work.
• After completion of the work, do not leave any tools or other loose objects lying on the machine.
• All operating and consumables as well as spare parts no longer needed
must be disposed of safely and in environmentally-appropriate fashion.
2.8.6Work on electrical equipment
• Only an electrically qualified person is permitted to perform work on the
electrical systems or equipment.
• In case of faults in the electrical power supply, the machine must be
switched off immediately.
• Only use original fuses with the prescribe d am p er age.
26
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2.9Personnel, qualification and duties
All activities at or on the machine must be carried out by authorized personnel only.
Authorized personnel is divided into several groups:
• Owner/operator
• Operating personnel
• Maintenance personnel
The authorized personnel must:
• have reached the age of 16,
• know and be able to apply the accident prevention regulations and safety instructions for the machine,
• have read chapter “2 Basic safety instructions” and be able to apply
and implement it in practice,
• be trained and instructed according to the rule s of conduct in the event
of a fault,
• have the physical and mental abilities to carry out his or her responsibilities, tasks, and activities on the machine,
• be trained and instructed in accordance with his or her responsibilities,
tasks, and activities on the machine,
• have understood and can implement practically the operating manual
with respect to responsibilities, tasks, and activities for the machine.
Basic safety instructions
Personnel, qualification and duties
2.9.1Qualification of the personnel
This table lists the necessary qualification of the personnel related to the
various activities at or on the machine.
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Basic safety instructions
Personnel, qualification and duties
TransportationX- -
Interim storageX--
Set-up--X
Specially trained
personnel
Instructed operating
personnel
Instructed personnel
with specialized training
(mechanical/ electrical
engineering)
Electrical
--X
connections
Stationary mains
--X
connection
Commissioning--X
Troubleshooting
(mechanical/electrical
--X
Installation, set-upXX-
Operation-X-
Operational mainte-
-X-
nance (cleaning)
MaintenanceX-X
Repair--X
Decommissioning--X
28
StorageX--
DisposalX--
Table 10: Qualification of personnel
Legend: X permitted, - not permitted
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2.9.2Duties of the operator
The owner/operator is responsible for
• the machine being operated only as intended,
• the machine being operated only when it is fully functional, safe and reliable,
• the machine being maintained and cleaned according to the specifications in the maintenance and cleaning schedule,
• the machine is protected against unauthorized use,
• the necessary personal protective equipment being available,
• the necessary personal protective equipment being worn,
• only authorized personnel having access to the machine,
• the authorized personnel being adequately qualified,
• the authorized personnel being instructed in all applicable questions of
workplace safety, accident prevention, and environmental protection,
• the authorized personnel has read and understood the operating manual,
• the operating manual is always kept where the machine is used and it
is freely accessible to the operating and maintenance personnel,
• the safety and notice signs on the machine are kept in an easily legible
condition,
• a risk assessment of the entire system being carried out and its results
being summarized in an operator directive,
• identified defects or abnormal operating states/jams being remedied immediately,
• operation of the machine being ceased during troubleshooting.
Basic safety instructions
Personnel, qualification and duties
Heed the national laws and European directives abou t occupational safety
and health of employees at work.
GermanyThe requirements of the German Labor Protection Act (ArbSchG) and the
German Health and Safety at Work Regulations (BetrSichV) must be adhered to.
EC countriesThe requirements of the directives 89/391/EEC and 2009/104/EU must be
adhered to.
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Basic safety instructions
Personnel, qualification and duties
2.9.3Duties of the operating personnel
The operating personnel must:
• be trained and instructed,
• use the machine as intended,
• wear the necessary personal protective equipment,
• observe the basic regulations regarding workplace safety a nd accident
prevention,
• read and heed the chapter “2 Basic safety instructions” and the safety
messages in this operating manual,
• immediately take the machine out of operation in the event of defects or
abnormal operating states/malfunctions,
• immediately report any identified defects or abnormal operating states/
malfunctions.
The operating personnel is responsible for
• ensuring that the machine is protected against unauthorized use,
• ensuring that the machine is operated only when it is fully functional,
safe and reliable,
• cleaning is performed according to the cleaning plan.
2.9.4Duties of the maintenance personnel
The maintenance personnel must:
• be trained and instructed,
• use the machine as intended,
• wear the necessary personal protective equipment.
The maintenance personnel is responsible for
• protecting the machine against unauthorized use,
• the maintenance being carried out according to the maintenance schedule.
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2.10Personal protective equipment
2.10.1Operation and adjustment
This personal protective equipment must be provided and worn for the operation and set-up of the machine:
• Ear protection
• Cut-resistant safety gloves
• Safety shoes
Basic safety instructions
Personal protective equipment
2.10.2Operational maintenance (cleaning)
This personal protective equipment must be provided and worn for the
proper maintenance (cleaning) of the machine:
• Safety shoes
• Cut-resistant safety gloves
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Basic safety instructions
X
Unit of measurement in cm
1
Work areas and workstations
2.11Work areas and workstations
• The machine is intended exclusively for operation by one person.
• The figure shows the most important workstations as well as the working area and service area of the machine.
• The necessary work areas for operation, installation, commissioning,
and maintenance are highlighted in gray and should be at least 100 cm.
• The service area is marked with hatching.The possible workplaces are
marked with an "X".
2.1 1.1Layout from right to left
1 Workstation
Illustration 1: Work area and workstation SVC 525C
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Basic safety instructions
2.12Markings on the machine
These markings must be on the machine and in an easily legible co ndition.
If the markings are damaged or illegible, they must be replaced.
For the appropriate MBO part number, see chapter “2.12.1 Position and
meaning”.
The operator must add instructions regarding national regulati ons for accident prevention to this operating manual.
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Basic safety instructions
Directions for emergencies
2.13.1Emergency call numbers
Police
European Union
Fire department
Ambulance
Police
Germany
Fire department
Ambulance
Police
USA
Fire department
Ambulance
Police
China
Fire department
Ambulance
Table 11: Emergency call numbers
2.13.2Behavior in case of accidents
1 Immediate measures
•Stay calm.
•Secure the accident location.
•Heed your own safety.
•If necessary , rescue person from th e danger zone.
•Check consciousness and breathing/check for
type of injury.
•If necessary, take lifesaving measures right away.
112
112
112
110 or 112
112
112
911
911
911
110
119
120
2 Emergency call
3 First aid
Table 12: Behavior in case of accidents
•Where is the accident location?
•What happened?
•How many injured?
•What injuries?
•Who's calling?
•Wait for queries!
•Provide help as necessary.
•Check consciousness and breathing.
•Protect against heat loss.
•Provide support and assistance.
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3Product description
3.1Important notices about the product
3.1.1View
Product description
Important notices about the product
Illustration 10: Overall view
3.1.2Standard equipment
• Completely automatic conversion of format and chip-out.
• Variable format length up to a maximum of 2.032 mm.
• Variable chip-out possible (4 - 80 mm).
• External length cut cassette.
• Air-assisted sheet running.
• Discharge table, foldable.
• Window function.
3.1.3Options
• Gully cut in longitudinal direction SVC-GC.
• Interfaces (digital printer, folding machines).
• Print mark control software (watchdog).
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Product description
Unit of measurement cm
Technica l data
3.2Technical data
3.2.1Floor plan
3.2.1.1Layout from right to left
Illustration 11: Floor plan SVC 525 C, right to left
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3.2.2Performance characteristics
Product description
Technical data
SpeedMinimum
Maximum
7 m/min250 m/min
Webformat width
Grammage
2)
Cutting accuracyLongitudinal cut
Cross-cut
Lateral web guide
150 mm520 mm
40 g/m
2
250 g/m
± 0.5 mm
± 0.5 mm
± 0.2 mm
accuracy
Format lengths
Continuously variable76 mm2,032 mm
Continuously variable with
127 mm 2,032 mm
chip out
Chip-out sizesWithout chip-out
Continuously variable
Table 13: Performance characteristics
1) The maximum working speed depends on paper properties, format, fold type, temperature, and humidity, as well
as various states at the operator that the manufacturer cannot influence.
2) All values refer to simple volume paper.
0mm4mm80mm
1)
2
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Product description
Technica l data
3.2.3Shipping and transport data
WeightNetGross
Without packagingApprox. 1380 kgWith shipping pallet-Approx. 1500 kg
With shipping crate-Approx. 1700 kg
Dimensions
L x W x H
Without packaging180 x 160 x 133 (cm)
With shipping pallet200 x 180 x 175 (cm)
With shipping crate205 x 185 x 180 (cm)
Fork lift
1)
Carrying capacity / load (Q)
2)
Min. 2000 kg
Fork tine lengthMin. 150 cm
Floor conditions
Table 14: Shipping and transport data
1) Minimum requirements of the fork lift
2) Heed operating manual for the fork lift, load capacity depends on the load center of gravity (c).
3) Minimum load capacity of the floor where the machine will be set up
4) In the area of the machine, the total height difference may not exceed 20 mm.
3)
Cargo
Levelness
> 20 kN/m
4)
< 10 mm/m
2
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3.2.4Electrical supply
Product description
Technical data
Electrical supply
1)
Nominal voltage
3 x 400 V + N + PE
Connecting line
2)
4)
Fuse
Protective equipotential
bonding conductor
5)
Wiring diagram no. See electrical name pla te
Required mains configu-
3)
ration
TN - C - S power mains
Clockwise rotating field required
TN - S - power
Voltage400 V AC+/-10%
Frequency50Hz+/-1%
Control voltage:24 VDC/10 A
Cross-section (IEC)
mm
2
Cross-section (UL)
Max. line lengthm
Min. network impedancemOhm
Short-circuit current rating
6kA
(SCCR) according to UL
508A
IEC63 A characteristic C
UL63 A
Cross-section according
10 mm
2
to IEC
Connected loads
Operational readiness
(stand-by)
Tab le 15: Electrical supp ly 400V network
1) Stationary mains connection
2) If the existing nominal voltage varies from the supply voltage specified above, an isolating transformer must be installed.
If the nominal voltage is 380 V or 415 V at 50 Hz, the tolerance of the power mains must be checked.
If the tolerance is between 360 V – 440 V, an isolating transformer is not required.
3) N - line is loaded; a fault-current circuit breaker (FI) may not be used.
4) According to EN ISO 60204:2006 Table 10.
5) According to EN 60204:2006.
6) The total connected load depends on the number and equipment of the connected machines.
6)
Total
PowerkW
Current rateA
Approx. 14 kW
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Product description
Technica l data
3.2.5Compressed air supply
Compressed air supply
Connected loads
Necessary network pressure
Average consumption
Quality:
Connecting line
Table 16: Compressed air supply
1) Required volume flow according to ISO 1217 or DIN 1945
2) Corresponds to ISO 8573-1 Class 5
3) According to ISO 8573-1
Connection typePK 6 hose with qu ick opening device
1)
6 bar +1 bar
60 l/min
Filter unit 40 µm
Dried and oiled
2)
3)
3.2.6External extraction system (to be provided by the customer)
External extraction system
Suction power
Connection type
Volume
1800 m
Flow speed25 m/sec
1)
Edge trim2 x open tube with 50 mm diameter
3
/h
Gully cut
1 x open tube with 50 mm diameter
(optional)
Chip-outOpen tube with 100 mm diameter
Table 17: External extraction system
1) Optionally a collection system can be provided, to which all internal machine suction hoses are connected. The
connection to the external extraction system is then made with a single open tube with a 150 mm diameter.
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Product description
Technical data
3.2.7Emissions
3.2.7.1Noise emissions
Noise emissions
Specified two-digit noise emissions value according to DIN EN 4871IdlingLoad
A-weighted sound power level L
Uncertainty K
WA
in dB
A-weighted emission sound pressure level L
In dB re 20 Pa at the operating place
Uncertainty K
WA
in dB
in dB re 1 pW
WA
PA
-
-
<70
2.5
99
2.5
79
2.5
The values were determined in accordance with the noise emission standard DIN EN ISO 13023
1)
using the basic standards DIN EN ISO 3746 and DIN EN ISO 11204
Tab le 18: Noise emissions
1) Noise measurement EN 13023 F.2 - class 2
3.2.8Ambient conditions
Room temperature
Storage temperature
Relative humidity
Set-up height
2)
Optimal
Minimum
Maximum
17 ... 35 °C
10 ... 35 °C
40 - 60 %
30 %
80 % (non-condensing)
Max. 800 above sea level
1)
Tab le 19: Ambient conditions
1) At temperatures below or above the permissible room temperature, special measures must be taken.
2) For installation at an altitude of 800 m above sea level or higher, special measures are necessary for the pressure
vacuum pumps.
Learn more about this from the manufacturer.
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Product description
Technica l data
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4Structure and function
1
2
3
4
In this chapter you will find a description of the components and function
of the sheeter.
4.1Structure
4.1.1Components of the sheeter
The components are distributed across the four sides of the sheeter.
Structure and function
Structure
1 Control cabinet side
2 Infeed side
Illustration 12: Views of the sheeter
Sheeter SVC 525C
3 Operator side
4 Outfeed side
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Structure and function
2
1
Structure
4.1.1.1Components of the control cabinet side
1 Control cabinet2 Connection of extraction device for chip-out
Illustration 13: Components of the control cabinet side
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4.1.1.2Components of the infeed side
1
2
3
4
7
8
6
5
Structure and function
Structure
1 Temperature regulation, cutting unit
2 Main switch
3 Fan, control cabinet
4 Transport rollers
The SVC525C sheeter is a completely electronically-controlled sheeter
with variable and infinite adjustment with respect to format and chip out
size.
The sheeter can either be operated in-line (i.e. after a digital printer) or offline (with its own unwinder).
4.2.1Cutting sequences
Illustration 17: Cutting sequences
4.2.2Control panel
The following cutting sequences are possible:
1 Sequential cutting: Multiple formats (max. 6) and 1 chip-out in one sequence
(max. 2 m).
2 Sequential cutting: Multiple formats (max. 6) and multiple chip-outs in one
sequence (max. 2 m).
(The number of maximum possible chip-outs is limited by the mechanical setting in the chip-out disposal).
3 Fully variable cutting: Cut is made from print mark to print mark in a different
sequence with constant chip-out.
The control panel with EMERGENCY STOP palm button provides the control functions.
The touchscreen is used to adjust the sheeter unit.
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4.3Infeed table
Infeed rollsThe infeed rolls introduce the web into the sheeter.
The infeed position of the web changes according to the upstream machine.
Structure and function
Infeed table
Longitudinal cut
cassette
The longitudinal cut cassette is used for cutting (principle of rotating scissor
cutting) of the web fed in for:
• Edge trim.
An external extraction system is required for this.
• Separator cut
• Gully cut (optional).
An external extraction system is required for this.
4.3.1In-feed unit
Sensor <Web break>The <Web break> sensor detects a web break in front of the first in-feed
shaft and stops the sheeter.
First in-feed shaftThe first in-feed shaft with the nip rollers fixes the web for the previous ma-
chine.
It turns at the web speed.
Sensor <Print mark>The <Print mark> sensor detects the print marks on the web and controls
the setting made accordingly, the position of the cross-cuts for the format
and the chip-out.
Sensor <Paper jam>The <Paper jam> sensor stops the sheeter if there is a jam between the
first in-feed shaft and the second in-feed shaft.
Second in-feed shaftThe second in-feed shaft transports the web into the sheeter unit.
It turns approx. 11% faster than the first in-feed shaft.
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Structure and function
1
2
Format
Chip-out
3
4
Infeed table
4.3.2Sheeter unit
Cutting principle
Illustration 18: Cutting principle
Production without chip-out (3):
• the upper cutting cylinder (1) cuts the format.
• the lower cutting cylinder (2) is stationary in its resting position.
Production with chip-out (4):
• the lower cutting cylinder (2) cuts the format (= chip-out + format).
• the upper cutting cylinder (1) cuts the chip-out off the front edge of the
format.
Heated side walls• In order to maintain a constant temperature and achieve perfect cut
quality, the side walls of the sheeter unit are actively heated.
• Heating begins when the main switch is switched on.
• The duration of the warm-up phase depends strongly o n the respective
ambient temperature.
At an ambient temperature of 18°C, this is approx. 15-20 min.
To ensure that the entire cutting unit is heated evenly, a warm-up
phase of one hour should be observed. This avoids increased
wear on the cutting units.
• If a temperature of 33°C is not reached, producti on is not enabled. This
is indicated by a message on the touchscreen .
• Never operate the sheeter when the set temperature has not yet been
reached, otherwise this could result in serious property damage.
• A fluctuation on the temperature indicator during operation is normal
and is caused by the set hysteresis characteristic curve.
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Structure and function
4.3.3Discharge table
Short belt tableThe short belt table serves as a transport route from the upper cutting cyl-
inder to the waste sheet deflector.
It runs approx. 2% faster than the second in-feed shaft.
Variants
Waste sheet
deflector
Long belt tableThe long belt table serves as a transport route to the downstream machine.
The waste sheet deflector discharges waste sheets during set-up.
For the discharge of waste sheets that arise during production, the discharge module EM770 is used.
It is designed to fold up so that settings can be made on the sheeter without
taking the system apart.
4.3.4External extraction system
The external extraction system is required for th e disposal of the cut pap er
strips in the longitudinal cutting unit (edge-trim, gully cut) as well as the chip
outs from the sheeter unit.
The extraction system should be equipped with a shut-of f device so that the
air quantity can be set individually.
For technical data, see Chapter “3.2.6 External extraction system (to be
provided by the customer)”.
4.3.5Compressed air connection
The compressed air connection is made via an external compressed air
hose (PK 6 – hose with quick-action locking piece).
This is required for:
• Activation of the nip rollers on the in-feed shafts.
• Air-assisted sheet running in the sheeter unit.
4.4Variants
4.4.1Variant SVC 525 C
Definition of terms:
Sheeter SVC 525C
The designation „SVC 525 C" means:
SVC
525
C
Type designation, sheeter
Maximum web width 520 mm
With second cutting cylinder for the chip-out
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Structure and function
Protective devices
4.5Protective devices
4.5.1Definition of terms
4.5.1.1Fixed guards
Fixed guards:
• are used if access to the area secured by the protective device is seldom or never required.
• must only be loosened or removed using tools.
• do not have any electric locking (safety switch).
4.5.1.2Interlocking movable guards
Interlocking movable guards:
• are used if access to the area secured by the protective device is frequently required.
• can be opened without tools.
• have electric locking (safety switch).
When the protective device is opened, this causes the machine to stop.
The machine can be restarted only after the protective device is closed.
4.5.1.3Interlocking movable guards with guard locking
Interlocking movable guards with guard locking:
• cannot be opened when the machine is operating.
The locking prevents access to the danger spot until the hazardous
function has been eliminated.
• can be opened without tools.
• have electric locking (safety switch) and a locking.
When the protective device is lifted, the electric locking causes the ma-
chine to stop.
Only when the hazardous function has been eliminated safely is the
locking reset and then the protective device can be opened completely.
The machine can be restarted only after the protective device is closed.
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4.5.2Overview
1
2
3
Structure and function
Protective devices
Operate the machine only if all protective devices are completely present and fully functional!
The following protective devices are present on the machine.
1 Protective hood with guard locking
2 Guard door with guard locking
Illustration 19: Overview
3 EMERGENCY STOP palm button
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Structure and function
1
1
Protective devices
4.5.3Protective hood with guard locking
1 Protective hood with guard locking
Illustration 20: Protective hood with guard locking
•The protective hood prevents intervention in the in-feed area and in
the cross-cutting area of the machine.
•It is fitted with a guard locking.
This means that the protective hood can only be opened after th e secure stopping of the machine.
How to open the protective hood:
Lift and hold the protective hood.
The machine stops.
After detection of the secure stop, the guard locking is unlocked.
The protective hood can now be opened completely.
The protective hood is open.
4.5.4Guard door with guard locking
1 Guard door with guard locking
Illustration 21: Guard door with guard locking
56
•The guard door prevents interventi on in the drive area of the machine.
•To prevent immediate or potential hazards, the machine is equipped
with an EMERGENCY STOP shut-off device.
•After the <EMERGENCY STOP> palm button is pressed, all electri-
cal drives are switched off.
•EMERGENCY STOP does not disconnect the machine from the
electrical supply.
The machine is in operation.
There is a hazardous situation and the machine must be stopped quickly.
Procedure:
Press the EMERGENCY STOP palm button (1).
The <Reset EMERGENCY STOP> light (2) lights up.
Eliminate the failure.
Disengage the EMERGENCY STOP palm button (1) by turning it to the
right.
Activate the <Reset EMERGENCY STOP> illuminated button (2).
The <Reset EMERGENCY STOP> light (2) does not come on.
The machine is ready for operation.
Note that:
•When the EMERGENCY STOP palm button is pressed, the entire
system is stopped immediately.
•To restart the entire system, a special switch-on sequence must be
carried out.
•After restarting the system, an automatic pallet change is carried out
in the high pile stacker.
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Structure and function
Protective devices
4.5.6Guards
There are other fixed guards present on the machine.
These protect the operator against danger spots such as:
• rotating machine parts, e.g., drives, shafts
• entanglement zones
• pinch points
The function and position of the corresponding protective devices are listed
in the "Protective devices" check list.
See chapter “4.5.9 Checklist for protective devices”.
4.5.7Faulty protective devices
Faulty protective devices can lead to hazardous situations.
For this reason:
Switch off the machine at the main switch immediately.
Secure it against being switched on again.
If necessary, disco nnect the supply of compressed air and electrical cur-
rent.
Service faulty protective devices immediately.
4.5.8Checking protective devices
All protective devices must be checked regularly.
For the corresponding inspection interv a l s, see chapter “4.5.9 Checklist
for protective devices”
For the corresponding procedure, see the Maintenance chapter.
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4.5.9Checklist for protective devices
12
5
3
4
6
Use this checklist to check the machine protective devices regularly.
Structure and function
Protective devices
Visual
inspection
Result
Inspection
interval
Daily
Pos.Designation
1Protective hood with safety
Functioning control
switch and guard locking
2GuardWeekly
3Guard, in-feed driveWeekly
4Guard, in-feedWeekly
5Guard door with guard lockingDaily
6EMERGENCY STOP palm but-
• It disconnects the sheeter from the electrical supply.
• It disconnects the machines connected to the sheeter from the electrical
supply.
• It has only one OFF and one ON position, labeled 0 and I.
• It is equipped with a device that enables it to be locked in the OFF position (e.g. by a padlock).
Switching off the main switch also switches off the heaters of the cutting
units.
After switching on the main switch, observe the necessary warm-up
phase of the heaters.
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Operating and display elements, operating modes
15
1
2
3
4
5
67
89
10
1112
13
14
Control panel
5.2Control panel
Illustration 24: Control panel
1 EMERGENCY STOP palm button
2 Not assigned
3 Not assigned
4 Not assigned
5 <Not ready for operation> <Jam> light
6 <Speed adjustment, conveyor table> potentiometer
7 <Nip rollers on/off> illuminated selector switch
Position left = off.
Position right = on, illuminated selector switch lights up.
8 <Air 2> adjusting element
Web is lifted to the upper cutting cylinder.
9 <1> adjusting element
Blow out chip-out.
10 <Air 3> adjusting element
Web is held down on the upper cutting cylinder.
11 <Inching> button
12 <Stop> button
13 <Start> button
14 <Reset EMERGENCY STOP> illuminated button
15 Not assigned
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5.3Touchscreen
1
5.3.1Usage
•Only use your finger or a stylus pen (MBO part number 01 31900 ) to
operate the touch pen (1).
•Ball-point pens or other metallic objects may damage the surface of
the touchscreen.
Operating and display elements, operating modes
Touchscreen
Illustration 25: Usage of the touchscreen
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Operating and display elements, operating modes
1
2
4
5
3
6
Touchscreen
5.3.2Structure of the pages
Illustration 26: Structure of the pages
All pages are equipped with these basic func tion s:
1 <Page selection> selector switches.
2 Current page content display
3 <Password> keypad.
4 <Reset EMERGENCY STOP> button
5 <Error messages / status information> info box
6 Image number/user code
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Operating and display elements, operating modes
1
2
3
4
5
12
5.3.2.1<Page selection> selector buttons
Illustration 27: Page selection
The following selector buttons are available:
1 <Format setting> button.
Pressing the <Format setting> button displays the <Format setting> page.
See chapter “5.3.4.2 <Format setting> page”.
2 <Recipe management> button.
Pressing the <Recipe management> button displays the <Recipe
management> page.
See chapter “5.3.4.3 <Recipe management, load stored recipes> page”.
3 <Service> button.
Pressing the <Service> button displays the <Service> page.
See chapter “5.3.4.5 <Service> page”.
4 <Info> button.
Pressing the <Info> button displays the <Info> page.
See chapter “5.3.4.2 <Format setting> page”.
5 <Home / Back> button.
Pressing the <Home / Back> button displays the <Start page> page.
See chapter “5.3.4.1 <Start page> page”.
Touchscreen
5.3.2.2Error messages / status information info boxes
Illustration 28: Info boxes
1 <Status information> info box
Status information is displayed as black text on a green background.
2 <Error messages> info box
Error messages are displayed as black text on a red background.
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Operating and display elements, operating modes
1
2
1
Touchscreen
5.3.2.3<Password> keypad
Illustration 29: <Password> keypad
1 <Password> keypad (1).
Pressing the keypad opens the <Password input> page.
2 <Password input> page (2 ) .
Entering specific passwords enables defined functions for reading and
adjustment on the <Service> page.
Changes to password-protected functions on the <Service> page are
only permitted to be carried out by MBO Service or by an authorized cu stomer service representative.
5.3.2.4<Reset EMERGENCY STOP> button
Illustration 30: <Reset EMERGENCY STOP> button
1 <Reset EMERGENCY STOP> button
After unlocking the <EMERGENCY STOP palm button>, the <Reset
EMERGENCY STOP> button must be pressed twice.
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5.3.3Structure of the pages
Operating and display elements, operating modes
Touchscreen
Illustration 31: Structure of the pages
Sheeter SVC 525C
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Operating and display elements, operating modes
1
8
2
3
4
5
6
7
Touchscreen
5.3.4Description of the pages
5.3.4.1<Start page> page
This page displays the current production data.
Illustration 32: Start page
1 <Job> display.
Displays the designation of the current job.
2 <Configuration> display.
Displays the designation of the current configuration.
3 <Actual speed> display.
Displays the current actual speed of the machine.
4 Buttons <V-> and <V+>.
Pressing the <V-> or >V+> button reduces or increases the speed in
increments.
5 <Set speed> display.
Displays the current set speed of the machine.
6 <Job speed> button.
Pressing the <Job speed> button opens a number input field. A new job
speed can be entered in this input field.
7 <Job speed> display.
Displays the current job speed.
8 <Animation graphic> display.
Displays the current cutting process in graphics.
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5.3.4.2<Format setting> page
7
1
3
4
2
6
5
This page is used to enter the format data.
Operating and display elements, operating modes
Touchscreen
Illustration 33: Format setting
1 <Length unit> notice.
All displayed and entered lengths are in mm.
2 <Number of sheets> input field.
Pressing the <Number of sheets> input field opens a number input field. The
required number of sheets can be entered in this field.
3 <Number of chip-outs> input field.
Pressing the <Number of chip-outs> input field opens a number input field.
The required number of chip-outs can be entered in this field.
4 <Max. speed> display.
Displays the current job speed.
5 <Format length> input field.
Pressing the <Format length> input field opens a number input field. The
required format length is entered into this field.
6 <Chip-out1> input field.
Pressing the <Chip-out1> input field opens a number input field. The required
length of chip-out 1 is entered into this field.
7 <Sheet1> input field.
Pressing the <Sheet1> input field opens a number input field. The required
length of sheet 1 is entered into this field.
Stored recipes (jobs) can be selected on this page and loaded into the control system
Illustration 34: <Recipe management, load stored re cipes
1 <Selection list display> button .
After the button is pressed, all stored recipes (jobs) are listed in a display
field.
Select the required recipe by tapping the touchscreen.
The name of the selected recipe is displayed in the <Current recipe> (7)
display field.
2 <Scroll one row up> button.
This makes it possible to scroll through the <Parameter list> (4) display field.
3 <Scroll one row down> button.
This makes it possible to scroll through the <Parameter list> (4) display field.
4 <Parameter list> display field.
Displays the individual parameters of the selected recipe.
5 <Send> button.
The data for the displayed parameter list is sent to the control system.
6 <Load> button.
The data for the selected recipe is displayed in the <Parameter list> (4)
display field.
7 <Current recipe> display field.
Displays the name of the current recipe.
8 <To next page> button.
Pressing the button displays the <Recipe management, create new recipes>
page.
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Operating and display elements, operating modes
7
1
6
5
4
3
2
5.3.4.4<Recipe management, create new recipes> page
The following can be carried out on this page:
• Stored recipes (jobs) can be selected and loaded onto the control system.
• New recipes created and stored.
• Stored recipes deleted.
Touchscreen
Illustration 35: Recipe management, create new recipes
1 <Parameter list> display field.
Displays the data for the selected recipe.
2 <Delete> button.
The recipe displayed in the display field (6) is deleted.
3 <Save> button.
The new recipe created (job) is saved with the data displayed for the
parameter list (1).
4 <Create new job> button.
A new recipe (job) is displayed in the display field (6).
The suggested name (r?) can be changed by tapping (alphanumeric
keypad).
5 <Upload data> button.
The current data of the control system is loaded into the <Parameter lists>
display field.
6 <Current recipe> display field.
Displays the name of the current recipe.
7 <To next page> button.
Pressing the button displays the <Recipe management, load stored recipes>
page.
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Operating and display elements, operating modes
1
5
6
3
4
2
Touchscreen
5.3.4.5<Service> page
Other service pages can be selected on this page.
Illustration 36: <Service> page
1 <Service> keypad.
Different settings can be made in the <Service> keypad.
See chapter “5.3.4.6 <Service keypad> page”
2 <Manual control> button.
The button is password-protected.
If the password protection is removed, the machine can be controlled
manually via the touchscreen.
3 <Machine parameters> button.
The button is password-protected.
If the password protection is removed, settings can be made to the
parameters on the machine.
4 <System settings> button.
The button is password-protected.
If the password protection is removed, settings can be made for the
machinery.
5 <Display settings> button.
The button is password-protected.
If the password protection is removed, settings can be made for the display.
E.g.: Selecting the language.
6 <Diagnosis> button.
The button is password-protected.
If the password protection is removed, certain functions can be diagnosed.
Changes to the password-protected functions are only permitted to be
carried out by MBO Service or by an authorized customer service representative.
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5.3.4.6<Service keypad> page
1
2
3
4
Illustration 37: <Service keypad>
Operating and display elements, operating modes
Touchscreen
1 <Calibration > area.
<Calibrate drives> button
2 <Print mark> area.
<Print mark control> button
<Teach print mark> button
<Print mark mean value> button.
1 Delete last digit
2 Cursor, one digit back
3 Confirm input, Enter
4 Shift button
5Space
6 Alphanumeric buttons
Illustration 40: Alphanumeric input field
7 Delete display
8 Caps lock
9 Cursor, one digit forwards
10 Cancel
11 Display, current input
The structure of the input field can vary a little depending on the function.
5.4Temperature indicator, heating of cutting unit
CAUTION!
Operating the sheeter when it is cold.
Non-observance could result in property damage to the cutting
units.
•Observe a warm-up phase of one hour.
•Always only adjust the cutting knives when it is heated.
•Only operate the sheeter when it is heated.
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Operating and display elements, operating modes
4
3
1
2
Illustration 41: Temperature indicator, heating of cutting unit
1 <Actual temperature of heating, drive side> display
2 <Actual temperature for production release, drive side> display
3 <Actual temperature for production release, operator side> display
4 <Actual temperature of heating, operator side> display
Temperature indicator, heating of cutting unit
Heating display,
operator side (4)
Production release display ,
operator side (3)
Heating display,
drive side (1)
Min. temperature threshold, heating38 °C-38 °C-
Max. temperature threshold, heating41 °C-41 °C-
Display area during production
1)
T emperature threshold fo r production
38 °C -
44 °C
-33°C-33°C
38 °C -
44 °C
38 °C -
44 °C
38 °C -
44 °C
release
Min. alarm threshold10 °C10 °C10 °C10 °C
Max. alarm threshold60 °C60 °C60 °C60°C
Sensor interruptionu u uu u uu u uu u u
Sensor short circuito o oo o oo o oo o o
Tab le 23: Temperature display
1) A fluctuation of the temperature display during production is normal and is caused by the set hysteresis characteristic curve.
Production release display ,
drive side (2)
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Operating and display elements, operating modes
Operating modes
5.5Operating modes
There are the following operating modes:
• Off-line mode
• In-line mode
• Inching mode
5.5.1Off-line mode
In off-line mode, the sheeter works with its own unwinder (UW52/520).
Other machines can be arranged between the unwinde r and the sheeter
(e.g.: plough fold station, Split&Merge station).
The control of the system and the specification of the speed is done on the
sheeter.
5.5.2In-line mode
In in-line mode, the sheeter works after a digital printer.
The sheeter and the further processing equipment are made rea dy for production.
The control of the system and the speed specification come from the digital
printer.
If the digital printer works with web tension, the sheeter must b e equipp ed
with an optional web tension control unit WT.
5.5.3Inching mode
The sheeter can be operated in in-line and of f-lin e modes in inch ing mode
(reduced speed, approx. 7 m/min).
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6Transport, interim storage
6.1Introduction
To transport and store the machine temporarily, heed also:
• The safety instructions.
See chapter “6.1.2 Safety instructions”.
• The protective devices.
See chapter “4.5.8 Checking protective devices”.
• Qualification of transport personnel.
See chapter “6.1.1 Qualification of personnel”.
6.1.1Qualification of personnel
This table lists the necessary qualification of the personnel related to
"Transport and interim storage" of the machine.
Transport, interim storage
Introduction
TransportationX--
Interim storageX--
Table 24: Qualification of personnel; Transport, interim storage
Legend: X permitted, - not permitted
6.1.2Safety instructions
Sheeter SVC 525C
Specially trained personnel
Instructed operating personnel
Instructed personnel with specialized training
(mechanical/ electrical engineering)
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Transport, interim storage
Introduction
WARNING!
Use of unsuitable fork lifts.
Non-observance could result in serious injury or death.
•When selecting a fork lift, observe the relevant data such as load-
•For details about the minimum requirements, please see the "Tech-
WARNING!
Tipping machine parts while unloading and ins talling the machine.
Non-observance could result in serious injury or death.
•Use a fork lift for transportation.
•No people may linger in the unloading area.
WARNING!
Insufficient properties and condition of the underfloor.
Non-observance could result in serious injury or death.
Check the properties and condition and load rating of the subsurface in
the set-up location.
For necessary minimum requirements, please see the "Technical data"
chapter.
bearing capacity, load center of gravity, fork width and fork tine
length.
nical data" chapter.
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6.2Packaging of the machine
6.2.1Machine
The machine is delivered as follows:
• On a transport pallet (Europe)
• In a shipping crate (overseas).
In addition, it is covered with plastic foil that is fastened to the transport pallet.
6.2.2Accessories/options
Standard accessories, tools, options, and documentation are packaged
with the machine or accommodated in separate cartons or containers.
Procedure:
Be sure to unpack these carefully.
Transport, interim storage
Packaging of the machine
6.2.3Incoming inspection
Procedure:
When you receive the shipment, check the packaging right away for
transport damage.
Check the machine and accessories for transport damage.
Check that the shipment is complete based on the delivery note.
6.2.4In case of damage
Procedure:
Notify the transport company immediately of any damage.
Contact your transport insurance carrier immediately.
Safeguard the machine and accessories from further damage.
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Transport, interim storage
1
Transporting th e ma chi n e.
6.3Transporting the machine.
Here's how to proceed to transport the machine.
PrerequisitesThese prerequisites must be fulfilled:
• Machine is bolted to the transport pallet.
• Use a suitable fork lift.
For requirements, see Chapter “3.2.3 Shipping and transport data”.
WARNING!
Use of unsuitable fork lifts.
Non-observance could result in serious injury or death.
•When selecting a fork lift, observe the relevant data such as loadbearing capacity, load center of gravity, fork width and fork tine
length.
•For details about the minimum requirements, please see the "Technical data" chapter.
Transport i ng t he ma-
chine
84
1 Machine
Illustration 42: Transporting the machine
Here's how to transport the machine:
Only lift the transport pallet as high as absolutely necessary for the
transport.
Transport the transport pallet a s close a s possible to the inten ded loca-
tion.
Set the transport pallet down carefully.
Machine is transported.
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6.4Interim storage of the machine
6.4.1Outdoors
Here's how to store the machine temporarily outdoors.
PrerequisitesThese prerequisites must be fulfilled:
• Machine is bolted to the transport pallet.
• The packaging must be intact.
• Storage time outdoors = maximum two weeks.
WARNING!
Incorrect storage.
Non-observance could result in severe property damage.
Observe the specified storage conditions.
Transport, interim storage
Interim storage of the machine
Interim storage of
the machine
Here's how to store the machine outdoors:
Protect machine with a roof or suitable tarpaulin against humidity.
As soon as condensate forms, store the machine in a storage room
(danger of corrosion).
Loosen plastic foil from the transport pallet and lift it so that the air can
circulate.
Machine is stored temporarily.
6.4.2In a storage room
For storage conditions, see chapter “3.2.8 Ambient conditions”
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Transport, interim storage
Interim storage of the machine
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7Set-up, commissioning
7.1Introduction
To set up/c om mi ssio n the ma ch in e, als o fo llow:
• The safety instructions.
See chapter “7.1.2 Safety instructions”.
• The protective devices.
See chapter “4.5.8 Checking protective devices”.
• The intended use.
See chapter “2.1 Intended use”.
• Qualifications of the service personnel.
See chapter “7.1.1 Qualification of personnel”.
7.1.1Qualification of personnel
Set-up, commissioning
Introduction
This table lists the necessary qualification of the personnel related to "Setup and commissioning" of the machine.
:
Specially trained personnel
Set-up--X
Instructed operating personnel
Instructed personnel with specialized training
(mechanical/ electrical engineering)
Sheeter SVC 525C
Electrical connections
Stationary mains
connection
Commissioning--X
Table 25: Qualification of personnel; Set-up, commissioning
Legend: X permitted, - not permitted
--X
--X
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Set-up, commissioning
Introduction
7.1.2Safety instructions
DANGER!
Hazardous voltage.
Non-observance will result in serious injury or death.
•Only an electrically qualified person may perform work on the
machine's electrical system.
•Follow the local occupational safety regulations and electrotechnical
regulations.
•On the supply terminals and on the terminals of the main switch,
there is hazardous voltage even when the main switch is switched
off (see wiring diagram).
•There is hazardous residual voltage on the connection terminals of
the frequency inverter even when the main switch is switched off
(heed capacitor discharge time).
DANGER!
Hazardous voltage at the stationary mains connection.
Non-observance will result in serious injury or death.
•The stationary mains connection of the machine may only be made
by an electrically qualified person.
•Follow the local occupational safety regulations and electrotechnical
regulations.
•400 V power supply. In case of a missing neutral conductor, electrical components, e.g. frequency inverters, can be destroyed.
•Due to the leakage currents of the controlled drives (frequency
inverters), an equipotential bonding conductor must be connected.
See Chapter “7.3.3 Observe the design of the stationary mains
connection” and “7.3.5 Connecting additional protective equipotential bonding”
88
WARNING!
Use of unsuitable fork lifts.
Non-observance could result in serious injury or death.
•When selecting a fork lift, observe the relevant data such as loadbearing capacity, load center of gravity, width of forklift carrier and
length of forks.
•For details about the minimum requirements, please see the "Technical data" chapter.
WARNING!
Tipping machine parts while unloading and ins talling the machine.
Non-observance could result in serious injury or death.
•Use a fork lift for transportation.
•No people may linger in the unloading area.
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Set-up, commissioning
Introduction
WARNING!
Insufficient properties and condition of the underfloor.
Non-observance could result in serious injury or death.
Check the properties and condition and load rating of the subsurface in
the set-up location.
For necessary minimum requirements, please see the "Technical data"
chapter.
CAUTION!
Incorrect supply voltage.
Non-observance could result in severe property damage.
•If the existing rated voltage deviates from the details on the name
plate, wiring diagram, and "technical data" in the operating manual,
an isolating transformer must be used.
•You can get the necessary information from the manufacturer.
CAUTION!
Tripping points due to connecting cables lying around.
Non-observance could result in minor or moderate injury.
Lay the machine connections (cables, hoses, pipes) so that there are
no tripping points.
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Set-up, commissioning
Setting up the machine
7.2Setting up the machine
• The machine must be unpacked, assembled and installed in the installation location by specialized personnel.
• Separate installation and commissioning instructions are required for
this.
Only have the machine installed by MBO Service or by a customer service technician authorized by MBO.
7.3Making the stationary mains connection
The electrical supply of the machine must be performed by a stationary
mains connection.
The stationary mains connection may:
•in Germany this may only be done by an installation company that is
registered in the installers' directory of the local power supply company.
•in Europe, this must generally be done by a electrically qualified person.
This electrically qualified person must be familiar with the corresponding standards, especially EN IEC 60364, as well as the technical connection requirements of the local power supply company.
7.3.1Safety instructions
DANGER!
Hazardous voltage at the stationary mains connection.
Non-observance will result in serious injury or death.
•The stationary mains connection of the machine may only be made
by an electrically qualified person.
•Follow the local occupational safety regulations and electrotechnical
regulations.
•400 V power supply. In case of a missing neutral conductor, electrical components, e.g. frequency inverters, can be destroyed.
•Due to the leakage currents of the controlled drives (frequency
inverters), an equipotential bonding conductor must be connected.
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7.3.2Heed network prerequisites
CAUTION!
Incorrect supply voltage.
Non-observance could result in property damage.
•Verify that the sp ecifications for ma ins voltage and frequency o n the
name plate match the supply network data.
•Connect the machine only if the mains voltage and frequency
match.
•If the existing rated voltage deviates from the details on the name
plate, wiring diagram, and "technical data" in the operating manual,
an isolating transformer must be used.
You can get the necessary information from the manufacturer.
With regard to the stationary mains connection, make sure that:
• This may only be done in Germany by an installation company that is
registered in the installers' directory of the local power supply co mpany.
• In Europe, this must generally be done by an electrically qualified person.
This electrically qualified person must be familiar with the corresponding standards, especially EN IEC 60364, as well as the technical connection requirements of the local power supply company.
• This may not be connected by an MBO technician or a customer service technician.
• For the electrical installation, EN 60204-1, Clause 6.3.3. "Protection
through automatic switching off of the supply" is adhered to.
• The loop impedance and the suitability of the assigned overcurrent protection device are checked according to EN 60204-1, Clause 18.2.2.
• A TN-S power system or TN-C-S power system is mandatory as the
power supply system.
• The voltage, frequency, network cross-section, and mains protection
must match the details on the name plate, wiring diagram, and "Specifications" of the operating manual.
• Due to the leakage currents of the EMC filter, the mains connection
must be stationary.
• Due to the leakage currents of the EMC filter, no power supply with a
ground fault circuit interrupter (GFCI) or a voltage fluctuation relay can
be used.
• Due to the leakage currents of the EMC filter , a protective equipotential
bonding system according to EN 60204-1, Clause 8.2.8 must be connected.
• The customer's grounding system should have as small a grounding resistance as possible (optimal would be a value < 2 Ohm), since with relatively high grounding resistance levels (> 50 Ohm) the EMC filters
hardly have any more filter effect.
• The N conductor is loaded (for 400 VAC power supply).
• A right rotating field is absolutely necessary.
Set-up, commissioning
Making the stationary mains connection
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Set-up, commissioning
Making the stationary mains connection
• The machine sockets of the MBO machines are only permitted to be
used for the connection of MBO units.
• The 230 VAC sockets of the MBO machines may be used exclusively
for the connection of the intended accessory devices.
• All sockets (400 VAC and 230 VAC sockets) of the MBO machines
must be monitored at all times according to the corresponding federal
and local codes, guidelines and other regulations.
7.3.3Observe the design of the stationary mains connection
Electrical supplyConnecting line
Nominal voltage
3 x 400 V + N + PE
Design according to
DIN EN 60204-1,
Clause 4.3.1
Nominal voltage
3 x 220 V + PE
Design according to
DIN EN 60204-1,
Clause 4.3.1
CableCross-sectionPE conductor
Five-pin copper cable (L1,
L2, L3, N, PE):
Single-conductor or multi-
Layout according to
VDE 0100 Part 430
(IEC 60364-4-47)
Design according to
VDE 0100 Part 540
(IEC 60364-5-54)
conductor with connector
sleeves, make connection
touch-proof, clockwise
rotating field.
CableCross-sectionPE conductor
Four-pin copper cable
(L1, L2, L3, PE):
Single-conductor or multi-
Layout according to
VDE 0100 Part 430
(IEC 60364-4-47)
Design according to
VDE 0100 Part 540
(IEC 60364-5-54)
conductor with connector
sleeves, make connection
touch-proof, clockwise
rotating field.
Protective equipotential bonding
a)
(Second, additional PE conductor)
Cross-section
Design according to VDE 0100 Part 540
(IEC 60364-5-54) and EN 60204-1, Clause
8.2.8
Cross-section = 10 mm
2
(Cu).
Table 26: Design of the stationary mains connection
a) If the discharge current of the entire system is more than 10 mA, according to EN 60204-1 there must be a pro-