MBO SVC 525C Operating Manual

Page 1
Sheeter
Translation of the original operating manual
Keep for future reference!
SVC525C
Page 2
Type of machine:
Sheeter
Configuration:
Type of document:
Version:
Status as
V1.1 11/04/2014
of:
Language:
English
Manufacturer:
Subject to alterations!
SVC 525C Translation of the original operating manual
Author:
Wolfgang Matzner
Machine no.:
File name:
MBO Maschinenbau Oppenweiler Binder GmbH & Co. KG PO Box 1 169 71567 Oppenweiler GERMANY Tel.: +49 7191 46 0 Fax: +49 7191 46 34 http://www.mbo-folder.com info@mbo-folder.com
BA_SVC525C _V1.1_us-en
Copyright: This documentation is subject to copyright law. The claimed copyright includes
all forms and types of copyright-protected materials and information that are currently permitted. No part of the documentation may be copied, otherwise duplicated, edited or translated into other languages, regard less of the manner in which or with which tools this takes place.
Electronically-stored information provided by the manufacturer (CD-ROM, In­ternet) may be printed out by the user if the created print medium serves the purpose of use or service of the product described.
Page 3
Name plate and
1
2 3
5 4
CE marking:
For all questions relating to your machine, please contact your MBO agency. You can find the address on our home page: www.mbo-folder.com.
For the identification of the machine and the most important machine data, see the name plate on the machine.
1 CE marking 2 Type of machine 3 Commission number
Illustration 1: Name plate
4 Year of manufacture 5 Name plate
Always specify these details for inquiries, service and spare parts orders:
• Commission number
• Type of machine
Sheeter SVC 525C
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EC Declaration of Conformity
according to EC Machine Directive 2006/42/EC, Annex II, No. 1 A.
The manufacturer
MBO Maschinenbau Oppenweiler Binder GmbH & Co. KG Grabenstraße 4-6 71570 Oppenweiler GERMANY
hereby declares that the machine described below
Designation Sheeter Type SVC 525C Commissioning no.
complies with the provisions of the following EC directives
Machinery Directive 2006/42/EC Low Voltage Directive 2006/95/EC
Harmonized standards applied:
EN ISO 12100:2010 EN 1010-1:2004+A1:2010 EN 1010-4:2004+A1:2009 EN ISO 60204-1:2006
Authorized representative for compiling the technical file:
Name Wolfgang Matzner Address Grabenstraße 4-6
71570 Oppenweiler GERMANY
Oppenweiler, 11/4/2014
_________________________________ Frank Eckert - Managing Director
Sheeter SVC 525C
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Table of contents
Table of contents
1 About this manual
1.1 Additional documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.1 Supplier documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 Structure of the operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 Signs and symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.4 Description of safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
1.4.1 Signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4.2 Structure of safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4.3 Safety sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4.4 Marking of danger spots. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.5 User assessment of the operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2 Basic safety instructions
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2 Reasonable foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3 Obligation and liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.4 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.5 Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.5.1 Transport, interim storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.5.2 Set-up, commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.5.3 Adjustment and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.5.4 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.5.5 Decommissioning, storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.5.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.6 Product-specific hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.6.1 Entanglement hazard and crushing hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.6.2 Cutting hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.6.3 Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.7 Life time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.7.1 Life time of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.7.2 Life time of the control-technical safety components . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.8 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.8.1 Transport, interim storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.8.2 Set-up, commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.8.3 Normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.8.4 Setting up/equipping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
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2.8.5 Maintenance and repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.8.6 Work on electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.9 Personnel, qualification and duties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
2.9.1 Qualification of the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.9.2 Duties of the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.9.3 Duties of the operating personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.9.4 Duties of the maintenance personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.10 Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.10.1 Operation and adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.10.2 Operational maintenance (cleaning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.11 Work areas and workstations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.11.1 Layout from right to left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.12 Markings on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.12.1 Position and meaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.13 Directions for emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.13.1 Emergency call numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.13.2 Behavior in case of accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3 Product description
3.1 Important notices about the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.1.1 View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.1.2 Standard equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.1.3 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.2.1 Floor plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.2.2 Performance characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.2.3 Shipping and transport data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.2.4 Electrical supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.2.5 Compressed air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.2.6 External extraction system (to be provided by the customer) . . . . . . . . . . . . . . . . . . 42
3.2.7 Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.2.8 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4 Structure and function
4.1 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.1.1 Components of the sheeter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
4.2.1 Cutting sequences. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.2.2 Control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.3 Infeed table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.3.1 In-feed unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.3.2 Sheeter unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
2
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4.3.3 Discharge table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.3.4 External extraction system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.3.5 Compressed air connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.4 Variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.4.1 Variant SVC 525 C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.5 Protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.5.1 Definition of terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.5.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.5.3 Protective hood with guard locking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.5.4 Guard door with guard locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.5.5 EMERGENCY STOP palm button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.5.6 Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.5.7 Faulty protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.5.8 Checking protective devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.5.9 Checklist for protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5 Operating and display elements, operating modes
5.1 Main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.2 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5.3 Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.3.1 Usage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.3.2 Structure of the pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.3.3 Structure of the pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.3.4 Description of the pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
5.4 Temperature indicator, heating of cutting unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.5 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.5.1 Off-line mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.5.2 In-line mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.5.3 Inching mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6 Transport, interim storage
6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.1.1 Qualification of personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.2 Packaging of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.2.1 Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.2.2 Accessories/options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.2.3 Incoming inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.2.4 In case of damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.3 Transporting the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
6.4 Interim storage of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
6.4.1 Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
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6.4.2 In a storage room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
7 Set-up, commissioning
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
7.1.1 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7.1.2 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
7.2 Setting up the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
7.3 Making the stationary mains connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.3.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
7.3.2 Heed network prerequisites. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
7.3.3 Observe the design of the stationary mains connection . . . . . . . . . . . . . . . . . . . . . . 92
7.3.4 Connecting to the stationary mains connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
7.3.5 Connecting additional protective equipotential bonding . . . . . . . . . . . . . . . . . . . . . . 94
7.3.6 Checking the protective conductor connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
7.4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
7.5 Final check of the protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
7.6 Inspection after initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
7.7 Connecting units to the sheeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
7.7.1 Description of the connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
8 Adjustment and operation
8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
8.1.1 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
8.1.2 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
8.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
8.2.1 Press the EMERGENCY STOP palm button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
8.2.2 Opening/closing the nip rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
8.2.3 Operating the sheeter in inching mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
8.2.4 Starting/stopping the sheeter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
8.3 Brief instructions for adjusting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
8.4 Adjusting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
8.4.1 Adjusting the nip rollers on the first infeed shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
8.4.2 Feeding in the web . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
8.4.3 Smoothing the web . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
8.4.4 Adjusting the guide plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
8.4.5 Adjusting the nip rollers on the second infeed shaft . . . . . . . . . . . . . . . . . . . . . . . . . 111
8.4.6 Adjusting the smoothers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
8.4.7 Adjusting the short belts after the cutting cylinder unit . . . . . . . . . . . . . . . . . . . . . . 113
8.4.8 Adjusting the smoothers after the cutting cylinder unit . . . . . . . . . . . . . . . . . . . . . . 114
8.4.9 Adjusting belts on the conveyor table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
8.4.10 Adjusting smoothers on the conveyor table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
8.4.11 Adjusting the longitudinal cut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
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8.4.12 Adjusting <Paper jam> sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
8.4.13 Adjusting <Web break> sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
8.4.14 Positioning the <Print mark> sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
8.4.15 Teaching the <Print mark> sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
8.4.16 Adjusting the format on the touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
8.4.17 Set upper cutting cylinder for chip-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
8.4.18 Angle of the cutting cylinder unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
8.4.19 Adjusting the print mark control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
8.4.20 Adjusting the cutting position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
8.4.21 Adjusting the air for paper transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
8.5 Creating production readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
8.6 Identification and handling of malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
8.6.1 Error display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
8.6.2 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
8.6.3 Troubleshooting/Cause/Correction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
9 Maintenance
9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
9.1.1 Qualification of personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
9.1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
9.2 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
9.2.1 Ordering spare and wear parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
9.3 Operational maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
9.3.1 Checking protective devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
9.3.2 Cleaning of the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
9.3.3 Cleaning the optical sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
9.3.4 Cleaning/replacing the filter of the vacuum pump VT 4.25. . . . . . . . . . . . . . . . . . . . 144
9.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
9.4.1 Checking the pneumatic lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
9.4.2 Checking the guide shaft bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
9.4.3 Changing the knives of the longitudinal cutting unit . . . . . . . . . . . . . . . . . . . . . . . . . 147
9.4.4 Changing the knives of the cutting cylinder unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
9.4.5 Changing the plastic ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
9.4.6 Changing the nylon mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
9.4.7 Checking the vacuum pump VT 4.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
9.4.8 Checking the fan in the control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
9.5 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
9.6 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
10 Decommissioning, storage
10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
10.1.1 Qualification of personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
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Table of contents
10.1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
10.2 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
10.2.1 Temporary shutdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
10.2.2 Final decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
10.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
11 Disposal
11.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
11.1.1 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
11.1.2 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
11.2 Disposal/recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
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1 About this manual
Everybody who will transport, set up, connect, operate, maintain, repair, and dismantle this machine must read this operating manual.
Safe use of the machine is only possible once everybody has understood the content of and follows all points of the operating manual. This applies especially to the chapter on safety.
This operating manual contains important notes on how to operate the ma­chine safely, correctly, and economically.
About this manual
Following these
notices helps
Supplementation • The operator must add instructions regarding national regulations for
Retention • This operating manual forms part of the machine. It must be available
If you sell the
machine
• To avoid hazards.
• To minimize repair costs and downtimes.
• To increase the reliability and service life of the machine.
accident prevention to this operating manual.
on the machine throughout the machine's entire service life.
• Give this operating manual to any subsequent owner or user of the ma­chine.
We reserve the right to make technical changes to improve the machine, even if these changes are not taken into account in this operating manual.
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About this manual
Additional documents
1.1 Additional documents
In addition to this operating manual, there are these documents about the machine:
Designation
Wiring diagram Pneumatic diagram Spare parts list Supplier documentation
Table 1: Additional documents
1.1.1 Supplier documentation
Manufacturer Designation
Becker Vacuum pumps Rittal Temperature display Rittal Filter fan
Table 2: Supplier documentation
Type MBO part number
Type MBO part number
Use
Use
1.2 Structure of the operating manual
The table lists the chapters of the operating manual. It also describes the essential content of these chapters as well as the target groups at whom the chapters are directed.
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About this manual
Structure of the operating manual
No. Chapter Contents Target group
Table of contents The detailed table of contents serves
as a search tool
1 About this manual Important notes about this operating
manual
2 Basic safety instruc-
tions
Details about:
• Residual risks and hazards with intended use.
• Foreseeable misuse.
• Avoidance of the risks.
3 Product description • Important notices about the product
• Technical data
4 Structure and function Description of:
• Structure and function
• Protective devices
5 Operating and display
elements, operating modes
Description of the:
• Operating and display elements
• Operating modes
• Owner/operator
• Operating personnel
• Maintenance personnel
• Service technicians
• Owner/operator
• Operating personnel
• Maintenance personnel
• Service technicians
• Owner/operator
• Operating personnel
• Maintenance personnel
• Service technicians
• Owner/operator
• Operating personnel
• Maintenance personnel
• Operating personnel
• Maintenance personnel
• Service technicians
• Operating personnel
• Maintenance personnel
• Service technicians
6 Transport, interim
storage
Details about:
• Packaging
• Transportation
• Interim storage
7 Set-up and
commissioning
Details for:
•Set-up
• Commissioning
8 Adjustment and
operation
Details for:
• Operation
• Adjustment
9 Maintenance Details for the:
• Operational maintenance
• Maintenance
• Repair
10 Decommissioning,
storage and putting the machine back into operation
Details for the:
• Decommissioning
• Storage
• Recommissioning
1 1 Disposal Details for the environmentally friendly
disposal
Tab le 3: Structure of the operating manual
• Transport personnel
• Maintenance personnel
• Service technicians
• Maintenance personnel
• Service technicians
• Operating personnel
• Maintenance personnel
• Service technicians
• Operating personnel,
• Maintenance personnel
• Service technicians
• Owner/operator
• Operating personnel
• Maintenance personnel
• Service technicians
• Owner/operator
• Maintenance personnel
• Service technicians
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About this manual
Signs and symbols used
1.3 Signs and symbols used
The signs and symbols in this manual should help you to use the manual and the machine quickly and safely.
Symbol Explanation
Indicates an instruction for action.
The sequence is not specified.
1) ...
2) ...
3) ...
Here you will find the result of a sequence of instruc-
<STOP> Push button with the label between the brackets (e.g.
Table 4: Symbols, terms, and abbreviations
Numbered instructions for action. The defined sequence of the instructions for action makes it easier for you to use the machine correctly and safely.
tions for action.
Stop). Additional information for use of the machine.
Important notice, please observe.
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1.4 Description of safety messages
Safety messages are marked by a safety sign and a signal word.
1.4.1 Signal words
The signal words draw your attention to the severity of the hazard. They are structured according to a classification system.
.
Signal word Meaning
DANGER Signal word to indicate a hazardous situation with
high risk level which, if not avoided, will result in death or serious injury.
WARNING Signal word to indicate a possible hazardous situa-
tion with medium risk level whic h, if not avoided, could result in death or serious injury.
CAUTION Signal word to indicate a possible hazardous situa-
tion with minor risk level which, if not avoided, could result in minor or moderate injury or property dam­age.
About this manual
Description of safety messages
Table 5: Signal word meanings
1.4.2 Structure of safety messages
Each safety message is structured as follows:
• Safety sign
• Signal word to identify the hazard level
• Type and source of th e hazard
• Possible consequences of the hazard
• Measure(s) for avoiding the hazard
Example:
DANGER! WARNING! CAUTION! (Signal word)
Type and source of the hazard. Possible consequences of the hazard. Measure(s) for avoiding the hazard
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About this manual
Description of safety messages
1.4.3 Safety sign
Depiction Meaning
Prohibition sign
Red border, white background, black symbol. Safety sign that forbids a behavior that could
cause a hazard.
Warning sign
Yellow background, black symbol. Safety sign that warns about a hazard.
Mandatory sign
Blue background, white symbol.
Table 6: Safety sign
Safety sign that prescribes a particular behav­ior.
Rescue sign
Green background, white symbol. Safety sign that identifies the rescue path or
the path to a place where you can get help or find rescue equipment in case of an emer­gency.
Fire protection sign
Red background, white symbol. Safety sign, which in case of hazard marks the
location of fire alarm and fire extinguishing equipment and/or the path to this equipment.
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1.4.3.1 Warning sign
About this manual
Description of safety messages
Depiction Meaning
Warning about a general hazard.
You will see this warning-triangle next to activi­ties during which several causes can create hazards.
Warning of hazardous voltage.
You will see this warning-triangle next to activi­ties during which there is a hazard of electrical shock, possibly with deadly consequences.
Warning of rotating rollers.
You will see this warning triangle next to activi­ties during which there is a hazard of crushing, possibly with deadly consequences.
Warning of crushing of hand.
You will see this warning-triangle next to activi­ties during which there is a hazard of crushing the hand.
Warning of rotating machine parts.
You will see this warning-triangle next to activi­ties during which there is a hazard of cutting injuries, possibly with deadly consequences.
Warning of lifting heavy machine parts.
You will see this warning triangle next to activi­ties during which there is a hazard of overload­ing due to lifting heavy loads.
Warning of tipping machine parts.
You will see this warning-triangle next to activi­ties during which there is a hazard of crushing due to tipping loads.
Warning of entanglement zone.
You will see this warning-triangle next to activi­ties during which there is a entanglement haz­ard.
Sheeter SVC 525C
Warning of sharp knives.
You will see this warning-triangle next to activi­ties during which there is a hazard of cutting injuries, possibly with deadly consequences.
Table 7: Warning sign
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About this manual
Description of safety messages
Depiction Meaning
Warning of substances harmful to health.
You will see this warning-triangle next to activi­ties during which there is a hazard of sub­stances harmful to health, possibly with deadly consequences.
Warning of oxidizing substances.
You will see this warning-triangle next to activi­ties during which there is a hazard of oxidizing substances, possibly with deadly conse­quences.
Warning of hot surfaces.
You will see this warning-triangle next to activi­ties during which there is a hazard of burns, possibly with long-term consequences.
Warning of tripping points.
You will see this warning-triangle next to activi­ties during which there is a tripping hazard, possibly with deadly consequences.
Table 7: Warning sign
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1.4.3.2 Mandatory sign
Depiction Meaning
About this manual
Description of safety messages
Use hand protection.
You will see this mandatory sign next to activi­ties for which safety gloves should be worn.
Use foot protection.
You will see this mandatory sign next to activi­ties for which safety shoes should be worn.
Use ear protection.
You will see this mandatory sign next to activi­ties for which ear protection should be worn.
Use eye protection.
You will see this mandatory sign next to activi­ties for which eye protection should be worn.
Get help.
You will see this mandatory sign next to activi­ties for which you should ask for the help of other people.
Follow the operating manual.
You will see this mandatory sign next to activi­ties for which you should follow the operating manual.
Heed the maintenance chapter.
You will see this mandatory sign next to activi­ties for which you should heed the mainte­nance chapter.
Activate before maintenance or repair.
You will see this mandatory sign next to activi­ties for which the machine must be de-ener­gized.
Sheeter SVC 525C
Table 8: Mandatory sign
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About this manual
User assessment of the operating manual
1.4.4 Marking of danger spots
Permanent hazards and danger spots are marked with yellow and black stripes.
Depiction Meaning
Heed danger spot or hindrance.
This hazard marking is affixed to constant dan­ger spots and hindrances.
Table 9: Marking of danger spots
1.5 User assessment of the operating manual
Our operating manuals are updated regularly. Help us with your sugges­tions for improvement; they make the manuals user-friendly.
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2 Basic safety instructions
The basic requirement for the safe handling and fault-free oper ation of this machine is knowledge of the basic safety instructions and the safety regu­lations.
• The operating manual must be heeded by all peo ple who wo rk on or a t the machine.
• Read and understand the operating manual before working with the ma­chine.
• Always keep the operating manual where the machine is being used.
• The operating manual must always be freely available to the o perating and maintenance personnel.
• Also heed the applicable accident prevention and environmental protec­tion rules and regulations for the place where the machine is used.
2.1 Intended use
• The machine is intended exclusively for the processing of paper webs. The specifications relative to format and grammage in the "Technical
data" chapter must be complied with.
• The machine is intended exclusively for one-man operation.
• The machine is intended exclusively for operation in a flawless technical state.
Any failures that may endanger safety must be remedied immediately by trained maintenance personnel, or a specialist from the m anu factur­er or supplier.
• The machine may only be operated by specially-trained and instructed personnel.
• The machine may only be operated with the required personal protec­tive equipment.
• Troubleshooting, maintenance and service must be carried out by trained maintenance personn el only.
• Follow all instructions in this operating manual.
• Heed the local safety regulations and accident prevention regulations.
• Adhere to the inspection and maintenance intervals.
• Use only original wearing parts and spare parts.
Basic safety instructions
Intended use
Sheeter SVC 525C
Use the machine only as intended and when the protective device is working perfectly. This is the only way to guarantee the machine's oper at ing saf ety.
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Basic safety instructions
Reasonable foreseeable misuse
2.2 Reasonable foreseeable misuse
Reasonable foreseeable misuses are :
• The processing of materials other than easily tearing webs.
• Operation in an area subject to explosion.
• Operation with removed protective dev ic es .
• Operation of the machine without training or briefing of the operating personnel.
• Operation of the machine without the required personal protective equipment.
• Exceeding of the technical values specified for normal operation.
• Individual changes and rebuilding.
• Maintenance and cleaning intervals not adhered to.
• Maintenance and repair work that is not performed correctly.
• Wearing parts not replaced.
• Unintended use.
EMC behavior The electromagnetic compatibility (EMC) of the machine can be impaired
by additions or changes of any kind. Therefore, do not make any additions or changes to the machine without
consulting the manufacturer and procuring written permission.
Spare and wear parts The use of spare parts and wear pa rts from third -party manufactur ers can
cause risks. Use only original parts or parts approved by the manufacturer.
The manufacturer assumes no liability for damage from the use of spare parts and wear parts not approved by the manufacturer.
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2.3 Obligation and liability
The machine is built using the latest technology and according to acknowl­edged safety rules.
Nonetheless risks and damage can occur when using it:
• to the body and life of the operator or third parties,
• to the machine itself,
• to other property.
If the machine is:
• operated by untrained or uninstructed personnel,
• not used according to its intended use,
• not maintained or not maintained properly or serviced.
The machine is only to be used:
• For the intended use.
• If it is in perfect condition with respect to safety. Faults that can compromise safety must be remedied immediately.
Basic safety instructions
Obligation and liability
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Basic safety instructions
Warranty
2.4 Warranty
Our "General sales and delivery conditions" apply here. Warranty and liability claims for personal injury and property damage are excluded if they are due to one or more of the following causes:
• Non-intended use of the machine.
• Improper assembly, start-up, operation or m aintenance of th e machine.
• Operation of the machine with improperly-mounted or defective protec-
• Failure to follow the instructions in the operating manual with respect to
• Individual constructional changes to the machine.
• Failure to adhere to maintenance and cleaning intervals that exclude a
• Defective monitoring of machine parts that are subject to wear, such as
• Installation of spare and wearing parts that were not ordered from the
• Cases of catastrophe and acts of God.
tive devices.
transport, installation, commissioning, operation, set-up, maintena nce, and storage of the machine.
breakdown of the machine.
belts, tapes, brushes, and couplings.
manufacturer.
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2.5 Residual risks
A risk analysis with risk assessment was conducted for this machine in ac­cordance with DIN EN ISO 12100:2010.
The construction and model of the machine based on this analysis corre­sponds to the state of technology.
Y ou ca n avoid residual ri sks by heeding and implementing these spe cifica­tions:
• Safety messages on the machine.
• General safety instructions and special warnings in this operating man­ual.
• Operating manual of the machine/syst em ma nu fa ctu r er.
• Operator directives.
The existing residual risks are listed in the following chapters according to the various life phases of the machine.
Basic safety instructions
Residual risks
2.5.1 Transport, interim storage
• Crushing hazard during transport of the machine and machine parts.
• Use of unsuitable fork lifts.
• Tipping machine parts during the unloading process.
• Insufficient properties and condition of the underfloor.
• Wrong interim storage
2.5.2 Set-up, commissioning
• Use of unsuitable fork lifts.
• Tipping machine parts during the installation process.
• Insufficient properties and condition of the underfloor.
• Improper alignment of the machine components.
• Hazardous voltage.
• Incorrect supply voltage
• Incorrect use of the sockets.
• Discharge currents greater than 10mA.
• Disconnected protective conductor connections.
• Dismounted protective devices.
• Tripping points due to connecting cables lying around.
• Operating the sheeter when it is cold.
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Basic safety instructions
Residual risks
2.5.3 Adjustment and operation
• Dismantling, bridging or bypassing protective devices.
• Operation without protective covers.
• Operating the sheeter when it is cold.
• High sound pressure level.
• Rotating machine parts.
• Rotating machine parts in setup mode.
• Cutting hazard due to quickly-running, open web
• Cutting hazard on the longitudinal cutting unit.
• Web break
• Paper jam.
• Tripping points due to connecting cables lying around.
2.5.4 Maintenance
Operational maintenance:
• Rotating machine parts.
• Heavy contamination.
• Improper cleaning
• Unsuitable cleaning agents.
• Incorrect use of cleaning agents.
• Used cleaning cloths.
• Use of compressed air.
• Defective pneumatic lines.
• Incorrect maintenance intervals during multi-shift operation.
Maintenance:
• Hazardous voltage.
• Dismantling, bridging or bypassing protective devices.
• Operation without protective covers.
• Rotating machine parts.
•Crushing.
• Winding up.
• Wrong/poor maintenance tool.
• Improper maintenance.
• Incorrect maintenance intervals during multi-shift operation.
22
Repair:
• Improper repair.
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2.5.5 Decommissioning, storage
• Incorrect storage.
2.5.6 Disposal
• Improper disposal.
2.6 Product-specific hazards
2.6.1 Entanglement hazard and crushing hazard
The sheeter , due to the transport and cutting process, has rolls, rollers and knives rotating in opposite directions.
As a result, there is an increased drawn-in hazar d an d cr ushing hazar d in all setting work.
How to avoid injuries:
Never reach into the machine while the machine is running.All adjustment or testing/inspection work may be carried out only when
the machine is stopped and secured against switching on.
Press the EMERGENCY STOP palm button.Adjustment and testing work must always be performed by one person
only.
There is a drawn-in hazard and crushing hazard even when the ma-
chine is in inching mode!
Injuries will be avoided.
Basic safety instructions
Product-specific hazards
2.6.2 Cutting hazard
The longitudinal cut device tools are razor-sharp. During all work on the tools of the length cut device, there is therefore an
increased cutting hazard on hands and arms, such as when:
• Handling the longitudinal cut device.
• Installing and removing the knives.
• Removing paper jams in the area around the longitudinal cut device.
This is how to avoid cutting injuries:
Never reach towards the knives while the machine is running.All work on the knives may be carried out only when the machine is
stopped and secured against switching on.
Press the EMERGENCY STOP palm button.Always wear cut-proof safety gloves and safety shoes when working on
the knives.
Work on the machine must always be performed by one person only.There is a risk of injury even when the machine is in inching mode.
Cutting injuries will be avoided.
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Basic safety instructions
Life time
2.6.3 Noise
On the sheeter , there is a high noise pressure level at high production speeds and with heavy papers. This high sound pressure level can cause hearing damage. See chapter “3.2.6.1 Geräuschemission”.
This is how to avoid hearing damage: Always wear ear protection when working on the machine.
Hearing damage will be avoided.
2.7 Life time
2.7.1 Life time of the machine
The life time of this machine is designed for 20 years.
2.7.2 Life time of the control-technical safety components
All components of the control-technical safety circuits have a life time of more than 20 years.
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2.8 General safety instructions
2.8.1 Transport, interim storage
• Only specially-trained and authorized personnel may transport the ma­chine.
2.8.2 Set-up, commissioning
• Only specially-trained and authorized personnel may set up and com­mission the machine.
2.8.3 Normal operation
• Only instructed operating personnel may operate the machine.
• The machine may be operated only if all protective devices such as pro­tective hoods and EMERGENCY STOP palm buttons, are present and fully functional.
• The machine may only be operated with the required personal protec­tive equipment.
• At least once per shift, the machine must also be checked for externally­visible damage. Changes, including to the operating behavior, must be reported immediately.
• Machine parts may not be used as climbing aids. If you need to reach higher-up machine parts, use a suitable working sta ge or other platform. Make sure that it spect to height, stability, etc.
corresponds to the safety re quirements, e.g. with re-
Basic safety instructions
General safety instructions
2.8.4 Setting up/equipping
• Only specially-trained and authorized personnel may set up the ma­chine.
• The machine may only be set up with the required personal protective equipment.
• Inform operating personnel before beginning set-up.
• If the machine is switched off for set-up, it must be secured ag ainst un­authorized or inadvertent switching on again. Use a padlock to secure the main switch against switching on. If neces­sary, attach a warning sign to the main switch.
• Machine parts may not be used as climbing aids. If higher machine parts must be reached, a suitable working stage or other platform must be used, which fulfills the safety-technical requirements such as height, stability, etc.
• If larger components or parts are replaced, corr esponding lift equipment must be used to transport the components. Only use suitable and tech­nically-perfect lift equipment and load suspension devices with suff i­cient carrying capacity. Secure components and parts so that they present no hazard. Do not linger or work under suspended loads.
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Basic safety instructions
General safety instructions
• After completion of the work, do not leave any tools or other loose ob­jects lying on the machine.
2.8.5 Maintenance and repair
• Maintenance and repair work may only be performed by specially trained technical personnel.
• Maintenance and repair work may only be operated with the required personal protective equipment.
• Inform operating personnel before beginning service and main tenance work. Secure the service area if necessary.
• For all repair and maintenance work, heed the switch-on and switch-off procedures according to the operating manual.
• Heed the prescribed maintenance and maintenance intervals according to the operating manual.
• If the machine is switched off for service and/or maintenance work, it must be secured against unauthorized or inadvertent switching on again. Use a padlock to secure the main switch against switching on. If necessary, attach a warning sign to the main switch.
• If the dismounting of protective devices is necessary during mainte­nance and repair work, it must be replaced and checked to make sure it is functional immediately after completion of the work.
• After completion of the work, do not leave any tools or other loose ob­jects lying on the machine.
• All operating and consumables as well as spare parts no longer needed must be disposed of safely and in environmentally-appropriate fashion.
2.8.6 Work on electrical equipment
• Only an electrically qualified person is permitted to perform work on the electrical systems or equipment.
• In case of faults in the electrical power supply, the machine must be switched off immediately.
• Only use original fuses with the prescribe d am p er age.
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2.9 Personnel, qualification and duties
All activities at or on the machine must be carried out by authorized person­nel only.
Authorized personnel is divided into several groups:
• Owner/operator
• Operating personnel
• Maintenance personnel
The authorized personnel must:
• have reached the age of 16,
• know and be able to apply the accident prevention regulations and safe­ty instructions for the machine,
• have read chapter “2 Basic safety instructions” and be able to apply and implement it in practice,
• be trained and instructed according to the rule s of conduct in the event of a fault,
• have the physical and mental abilities to carry out his or her responsibil­ities, tasks, and activities on the machine,
• be trained and instructed in accordance with his or her responsibilities, tasks, and activities on the machine,
• have understood and can implement practically the operating manual with respect to responsibilities, tasks, and activities for the machine.
Basic safety instructions
Personnel, qualification and duties
2.9.1 Qualification of the personnel
This table lists the necessary qualification of the personnel related to the various activities at or on the machine.
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Basic safety instructions
Personnel, qualification and duties
Transportation X- -
Interim storage X--
Set-up --X
Specially trained
personnel
Instructed operating
personnel
Instructed personnel
with specialized training
(mechanical/ electrical
engineering)
Electrical
--X
connections Stationary mains
--X
connection Commissioning --X
Troubleshooting (mechanical/electrical
--X
Installation, set-up XX-
Operation -X-
Operational mainte-
-X-
nance (cleaning) Maintenance X-X
Repair --X
Decommissioning --X
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Storage X--
Disposal X--
Table 10: Qualification of personnel Legend: X permitted, - not permitted
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2.9.2 Duties of the operator
The owner/operator is responsible for
• the machine being operated only as intended,
• the machine being operated only when it is fully functional, safe and re­liable,
• the machine being maintained and cleaned according to the specifica­tions in the maintenance and cleaning schedule,
• the machine is protected against unauthorized use,
• the necessary personal protective equipment being available,
• the necessary personal protective equipment being worn,
• only authorized personnel having access to the machine,
• the authorized personnel being adequately qualified,
• the authorized personnel being instructed in all applicable questions of workplace safety, accident prevention, and environmental protection,
• the authorized personnel has read and understood the operating man­ual,
• the operating manual is always kept where the machine is used and it is freely accessible to the operating and maintenance personnel,
• the safety and notice signs on the machine are kept in an easily legible condition,
• a risk assessment of the entire system being carried out and its results being summarized in an operator directive,
• identified defects or abnormal operating states/jams being remedied im­mediately,
• operation of the machine being ceased during troubleshooting.
Basic safety instructions
Personnel, qualification and duties
Heed the national laws and European directives abou t occupational safety and health of employees at work.
Germany The requirements of the German Labor Protection Act (ArbSchG) and the
German Health and Safety at Work Regulations (BetrSichV) must be ad­hered to.
EC countries The requirements of the directives 89/391/EEC and 2009/104/EU must be
adhered to.
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Basic safety instructions
Personnel, qualification and duties
2.9.3 Duties of the operating personnel
The operating personnel must:
• be trained and instructed,
• use the machine as intended,
• wear the necessary personal protective equipment,
• observe the basic regulations regarding workplace safety a nd accident prevention,
• read and heed the chapter “2 Basic safety instructions” and the safety messages in this operating manual,
• immediately take the machine out of operation in the event of defects or abnormal operating states/malfunctions,
• immediately report any identified defects or abnormal operating states/ malfunctions.
The operating personnel is responsible for
• ensuring that the machine is protected against unauthorized use,
• ensuring that the machine is operated only when it is fully functional, safe and reliable,
• cleaning is performed according to the cleaning plan.
2.9.4 Duties of the maintenance personnel
The maintenance personnel must:
• be trained and instructed,
• use the machine as intended,
• wear the necessary personal protective equipment.
The maintenance personnel is responsible for
• protecting the machine against unauthorized use,
• the maintenance being carried out according to the maintenance sched­ule.
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2.10 Personal protective equipment
2.10.1 Operation and adjustment
This personal protective equipment must be provided and worn for the op­eration and set-up of the machine:
• Ear protection
• Cut-resistant safety gloves
• Safety shoes
Basic safety instructions
Personal protective equipment
2.10.2 Operational maintenance (cleaning)
This personal protective equipment must be provided and worn for the proper maintenance (cleaning) of the machine:
• Safety shoes
• Cut-resistant safety gloves
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Basic safety instructions
X
Unit of measurement in cm
1
Work areas and workstations
2.11 Work areas and workstations
• The machine is intended exclusively for operation by one person.
• The figure shows the most important workstations as well as the work­ing area and service area of the machine.
• The necessary work areas for operation, installation, commissioning, and maintenance are highlighted in gray and should be at least 100 cm.
• The service area is marked with hatching.The possible workplaces are marked with an "X".
2.1 1.1 Layout from right to left
1 Workstation
Illustration 1: Work area and workstation SVC 525C
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Basic safety instructions
2.12 Markings on the machine
These markings must be on the machine and in an easily legible co ndition. If the markings are damaged or illegible, they must be replaced. For the appropriate MBO part number, see chapter “2.12.1 Position and meaning”.
2.12.1 Position and meaning
Pos. 1 MBO part number:10.5171.025
Markings on the machine
Meaning: Name plate
Illustration 2: Name plate
Pos. 2 MBO part number: 10.5171.026
Meaning: Electric name plate
Illustration 3: Electric name plate
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Basic safety instructions
Markings on the machine
Pos. 3 MBO part number:4002643
Meaning: <Read operating manual> mandatory sign
Illustration 4: <Read operating manual> mandatory sign
Pos. 4 MBO part number:4002562
Meaning: <Wear ear protection> mandatory sign
Illustration 5: <Wear ear protection> mandatory sign
Pos. 5 MBO part number:4003327
Meaning: <Drawn-in hazard> warning sign
Illustration 6: <Drawn-in hazard> warning sign
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Pos. 6 MBO part number: 0100699
Meaning: <Hot surface> warning sign
Illustration 7: <Hot surface> warning sign
Pos. 7 MBO part number: 4003326
Basic safety instructions
Directions for emergencies
Meaning: <Crushing hazard> warning sign
Illustration 8: <Crushing hazard> warning sign
Pos. 8 MBO part number: 0128301
Meaning: <Hazardous voltage> warning sign
Illustration 9: <Hazardous voltage> warning sign
2.13 Directions for emergencies
The operator must add instructions regarding national regulati ons for acci­dent prevention to this operating manual.
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Basic safety instructions
Directions for emergencies
2.13.1 Emergency call numbers
Police
European Union
Fire department Ambulance
Police
Germany
Fire department Ambulance
Police
USA
Fire department Ambulance
Police
China
Fire department Ambulance
Table 11: Emergency call numbers
2.13.2 Behavior in case of accidents
1 Immediate measures
Stay calm.
Secure the accident location.
Heed your own safety.
If necessary , rescue person from th e danger zone.
Check consciousness and breathing/check for type of injury.
If necessary, take lifesaving measures right away.
112 112 112
110 or 112
112 112
911 911 911 110 119 120
2 Emergency call
3 First aid
Table 12: Behavior in case of accidents
Where is the accident location?
What happened?
How many injured?
What injuries?
Who's calling?
Wait for queries!
Provide help as necessary.
Check consciousness and breathing.
Protect against heat loss.
Provide support and assistance.
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3 Product description
3.1 Important notices about the product
3.1.1 View
Product description
Important notices about the product
Illustration 10: Overall view
3.1.2 Standard equipment
• Completely automatic conversion of format and chip-out.
• Variable format length up to a maximum of 2.032 mm.
• Variable chip-out possible (4 - 80 mm).
• External length cut cassette.
• Air-assisted sheet running.
• Discharge table, foldable.
• Window function.
3.1.3 Options
• Gully cut in longitudinal direction SVC-GC.
• Interfaces (digital printer, folding machines).
• Print mark control software (watchdog).
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Product description
Unit of measurement cm
Technica l data
3.2 Technical data
3.2.1 Floor plan
3.2.1.1 Layout from right to left
Illustration 11: Floor plan SVC 525 C, right to left
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3.2.2 Performance characteristics
Product description
Technical data
Speed Minimum
Maximum
7 m/min 250 m/min
Web format width
Grammage
2)
Cutting accuracy Longitudinal cut
Cross-cut
Lateral web guide
150 mm 520 mm
40 g/m
2
250 g/m
± 0.5 mm ± 0.5 mm ± 0.2 mm
accuracy Format lengths
Continuously variable 76 mm 2,032 mm Continuously variable with
127 mm 2,032 mm
chip out
Chip-out sizes Without chip-out
Continuously variable
Table 13: Performance characteristics
1) The maximum working speed depends on paper properties, format, fold type, temperature, and humidity, as well as various states at the operator that the manufacturer cannot influence.
2) All values refer to simple volume paper.
0mm ­4mm 80mm
1)
2
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Product description
Technica l data
3.2.3 Shipping and transport data
Weight Net Gross
Without packaging Approx. 1380 kg ­With shipping pallet - Approx. 1500 kg With shipping crate - Approx. 1700 kg
Dimensions
L x W x H
Without packaging 180 x 160 x 133 (cm) With shipping pallet 200 x 180 x 175 (cm) With shipping crate 205 x 185 x 180 (cm)
Fork lift
1)
Carrying capacity / load (Q)
2)
Min. 2000 kg
Fork tine length Min. 150 cm
Floor conditions
Table 14: Shipping and transport data
1) Minimum requirements of the fork lift
2) Heed operating manual for the fork lift, load capacity depends on the load center of gravity (c).
3) Minimum load capacity of the floor where the machine will be set up
4) In the area of the machine, the total height difference may not exceed 20 mm.
3)
Cargo Levelness
> 20 kN/m
4)
< 10 mm/m
2
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3.2.4 Electrical supply
Product description
Technical data
Electrical supply
1)
Nominal voltage 3 x 400 V + N + PE
Connecting line
2)
4)
Fuse
Protective equipotential bonding conductor
5)
Wiring diagram no. See electrical name pla te
Required mains configu-
3)
ration
TN - C - S ­power mains
Clockwise rotat­ing field required
TN - S - power
Voltage 400 V AC +/-10% Frequency 50Hz +/-1%
Control voltage: 24 VDC/10 A Cross-section (IEC)
mm
2
Cross-section (UL) Max. line length m Min. network impedance mOhm
Short-circuit current rating
6kA (SCCR) according to UL 508A
IEC 63 A characteristic C UL 63 A Cross-section according
10 mm
2
to IEC
Connected loads Operational readiness
(stand-by)
Tab le 15: Electrical supp ly 400V network
1) Stationary mains connection
2) If the existing nominal voltage varies from the supply voltage specified above, an isolating transformer must be in­stalled. If the nominal voltage is 380 V or 415 V at 50 Hz, the tolerance of the power mains must be checked. If the tolerance is between 360 V – 440 V, an isolating transformer is not required.
3) N - line is loaded; a fault-current circuit breaker (FI) may not be used.
4) According to EN ISO 60204:2006 Table 10.
5) According to EN 60204:2006.
6) The total connected load depends on the number and equipment of the connected machines.
6)
Total Power kW
Current rate A
Approx. 14 kW
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Product description
Technica l data
3.2.5 Compressed air supply
Compressed air supply
Connected loads
Necessary network pres­sure
Average consumption Quality:
Connecting line
Table 16: Compressed air supply
1) Required volume flow according to ISO 1217 or DIN 1945
2) Corresponds to ISO 8573-1 Class 5
3) According to ISO 8573-1
Connection type PK 6 hose with qu ick opening device
1)
6 bar +1 bar
60 l/min
Filter unit 40 µm Dried and oiled
2)
3)
3.2.6 External extraction system (to be provided by the customer)
External extraction sys­tem
Suction power
Connection type
Volume
1800 m
Flow speed 25 m/sec
1)
Edge trim 2 x open tube with 50 mm diameter
3
/h
Gully cut
1 x open tube with 50 mm diameter
(optional) Chip-out Open tube with 100 mm diameter
Table 17: External extraction system
1) Optionally a collection system can be provided, to which all internal machine suction hoses are connected. The connection to the external extraction system is then made with a single open tube with a 150 mm diameter.
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Product description
Technical data
3.2.7 Emissions
3.2.7.1 Noise emissions
Noise emissions
Specified two-digit noise emissions value according to DIN EN 4871 Idling Load A-weighted sound power level L
Uncertainty K
WA
in dB
A-weighted emission sound pressure level L In dB re 20 Pa at the operating place
Uncertainty K
WA
in dB
in dB re 1 pW
WA
PA
-
-
<70
2.5
99
2.5
79
2.5
The values were determined in accordance with the noise emission standard DIN EN ISO 13023
1)
using the basic standards DIN EN ISO 3746 and DIN EN ISO 11204
Tab le 18: Noise emissions
1) Noise measurement EN 13023 F.2 - class 2
3.2.8 Ambient conditions
Room temperature Storage temperature
Relative humidity
Set-up height
2)
Optimal Minimum Maximum
17 ... 35 °C 10 ... 35 °C
40 - 60 % 30 % 80 % (non-condensing)
Max. 800 above sea level
1)
Tab le 19: Ambient conditions
1) At temperatures below or above the permissible room temperature, special measures must be taken.
2) For installation at an altitude of 800 m above sea level or higher, special measures are necessary for the pressure vacuum pumps. Learn more about this from the manufacturer.
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Product description
Technica l data
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4 Structure and function
1
2
3
4
In this chapter you will find a description of the components and function of the sheeter.
4.1 Structure
4.1.1 Components of the sheeter
The components are distributed across the four sides of the sheeter.
Structure and function
Structure
1 Control cabinet side 2 Infeed side
Illustration 12: Views of the sheeter
Sheeter SVC 525C
3 Operator side 4 Outfeed side
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Structure and function
2
1
Structure
4.1.1.1 Components of the control cabinet side
1 Control cabinet 2 Connection of extraction device for chip-out
Illustration 13: Components of the control cabinet side
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4.1.1.2 Components of the infeed side
1
2
3
4
7
8
6
5
Structure and function
Structure
1 Temperature regulation, cutting unit 2 Main switch 3 Fan, control cabinet 4 Transport rollers
Illustration 14: Components of the infeed side
5 Adjustable feet 6 Suction device, longitudinal cutting device 7 Infeed table with longitudinal cutting device 8 Manometer, nip rollers
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Structure and function
2
3
4
5
1
Structure
4.1.1.3 Components of the operator side
1 Protective hood with guard locking 2 Pressure regulator for nip rollers 3 Touchscreen
Illustration 15: Components of the operator side
4 Control panel 5 Guard door with guard locking
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4.1.1.4 Components of the outfeed side
1
2
3
4
5
Structure and function
Structure
1 Waste sheet deflector 2 Adjustable feet 3 Conveyor table, foldable
Illustration 16: Components of the outfeed side
4 Transport rolls 5 Fan, control cabinet
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Structure and function
2
3
1
Format A
Format B
Format C
Format D
Format A
Format B
Format C
Format D
Format A
Format B
Format C
Format D
Functional description
4.2 Functional description
The SVC525C sheeter is a completely electronically-controlled sheeter with variable and infinite adjustment with respect to format and chip out size.
The sheeter can either be operated in-line (i.e. after a digital printer) or of­fline (with its own unwinder).
4.2.1 Cutting sequences
Illustration 17: Cutting sequences
4.2.2 Control panel
The following cutting sequences are possible:
1 Sequential cutting: Multiple formats (max. 6) and 1 chip-out in one sequence
(max. 2 m).
2 Sequential cutting: Multiple formats (max. 6) and multiple chip-outs in one
sequence (max. 2 m).
(The number of maximum possible chip-outs is limited by the mechani­cal setting in the chip-out disposal).
3 Fully variable cutting: Cut is made from print mark to print mark in a different
sequence with constant chip-out.
The control panel with EMERGENCY STOP palm button provides the con­trol functions. The touchscreen is used to adjust the sheeter unit.
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4.3 Infeed table
Infeed rolls The infeed rolls introduce the web into the sheeter.
The infeed position of the web changes according to the upstream ma­chine.
Structure and function
Infeed table
Longitudinal cut
cassette
The longitudinal cut cassette is used for cutting (principle of rotating scissor cutting) of the web fed in for:
• Edge trim. An external extraction system is required for this.
• Separator cut
• Gully cut (optional). An external extraction system is required for this.
4.3.1 In-feed unit
Sensor <Web break> The <Web break> sensor detects a web break in front of the first in-feed
shaft and stops the sheeter.
First in-feed shaft The first in-feed shaft with the nip rollers fixes the web for the previous ma-
chine. It turns at the web speed.
Sensor <Print mark> The <Print mark> sensor detects the print marks on the web and controls
the setting made accordingly, the position of the cross-cuts for the format and the chip-out.
Sensor <Paper jam> The <Paper jam> sensor stops the sheeter if there is a jam between the
first in-feed shaft and the second in-feed shaft.
Second in-feed shaft The second in-feed shaft transports the web into the sheeter unit.
It turns approx. 11% faster than the first in-feed shaft.
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Structure and function
1
2
Format
Chip-out
3
4
Infeed table
4.3.2 Sheeter unit
Cutting principle
Illustration 18: Cutting principle
Production without chip-out (3):
• the upper cutting cylinder (1) cuts the format.
• the lower cutting cylinder (2) is stationary in its resting position.
Production with chip-out (4):
• the lower cutting cylinder (2) cuts the format (= chip-out + format).
• the upper cutting cylinder (1) cuts the chip-out off the front edge of the format.
Heated side walls • In order to maintain a constant temperature and achieve perfect cut
quality, the side walls of the sheeter unit are actively heated.
• Heating begins when the main switch is switched on.
• The duration of the warm-up phase depends strongly o n the respective ambient temperature.
At an ambient temperature of 18°C, this is approx. 15-20 min.
To ensure that the entire cutting unit is heated evenly, a warm-up phase of one hour should be observed. This avoids increased wear on the cutting units.
• If a temperature of 33°C is not reached, producti on is not enabled. This is indicated by a message on the touchscreen .
• Never operate the sheeter when the set temperature has not yet been reached, otherwise this could result in serious property damage.
• A fluctuation on the temperature indicator during operation is normal and is caused by the set hysteresis characteristic curve.
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Structure and function
4.3.3 Discharge table
Short belt table The short belt table serves as a transport route from the upper cutting cyl-
inder to the waste sheet deflector. It runs approx. 2% faster than the second in-feed shaft.
Variants
Waste sheet
deflector
Long belt table The long belt table serves as a transport route to the downstream machine.
The waste sheet deflector discharges waste sheets during set-up. For the discharge of waste sheets that arise during production, the dis­charge module EM770 is used.
It is designed to fold up so that settings can be made on the sheeter without taking the system apart.
4.3.4 External extraction system
The external extraction system is required for th e disposal of the cut pap er strips in the longitudinal cutting unit (edge-trim, gully cut) as well as the chip outs from the sheeter unit. The extraction system should be equipped with a shut-of f device so that the air quantity can be set individually. For technical data, see Chapter “3.2.6 External extraction system (to be provided by the customer)”.
4.3.5 Compressed air connection
The compressed air connection is made via an external compressed air hose (PK 6 – hose with quick-action locking piece).
This is required for:
• Activation of the nip rollers on the in-feed shafts.
• Air-assisted sheet running in the sheeter unit.
4.4 Variants
4.4.1 Variant SVC 525 C
Definition of terms:
Sheeter SVC 525C
The designation „SVC 525 C" means: SVC 525 C
Type designation, sheeter Maximum web width 520 mm With second cutting cylinder for the chip-out
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Structure and function
Protective devices
4.5 Protective devices
4.5.1 Definition of terms
4.5.1.1 Fixed guards
Fixed guards:
• are used if access to the area secured by the protective device is sel­dom or never required.
• must only be loosened or removed using tools.
• do not have any electric locking (safety switch).
4.5.1.2 Interlocking movable guards
Interlocking movable guards:
• are used if access to the area secured by the protective device is fre­quently required.
• can be opened without tools.
• have electric locking (safety switch). When the protective device is opened, this causes the machine to stop.
The machine can be restarted only after the protective device is closed.
4.5.1.3 Interlocking movable guards with guard locking
Interlocking movable guards with guard locking:
• cannot be opened when the machine is operating. The locking prevents access to the danger spot until the hazardous
function has been eliminated.
• can be opened without tools.
• have electric locking (safety switch) and a locking. When the protective device is lifted, the electric locking causes the ma-
chine to stop. Only when the hazardous function has been eliminated safely is the locking reset and then the protective device can be opened completely. The machine can be restarted only after the protective device is closed.
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4.5.2 Overview
1
2
3
Structure and function
Protective devices
Operate the machine only if all protective devices are completely pres­ent and fully functional!
The following protective devices are present on the machine.
1 Protective hood with guard locking 2 Guard door with guard locking
Illustration 19: Overview
3 EMERGENCY STOP palm button
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Structure and function
1
1
Protective devices
4.5.3 Protective hood with guard locking
1 Protective hood with guard locking
Illustration 20: Protective hood with guard locking
The protective hood prevents intervention in the in-feed area and in the cross-cutting area of the machine.
It is fitted with a guard locking. This means that the protective hood can only be opened after th e se­cure stopping of the machine.
How to open the protective hood: Lift and hold the protective hood.
The machine stops.
After detection of the secure stop, the guard locking is unlocked.
The protective hood can now be opened completely.
The protective hood is open.
4.5.4 Guard door with guard locking
1 Guard door with guard locking
Illustration 21: Guard door with guard locking
56
•The guard door prevents interventi on in the drive area of the machine.
•The
guard door is fitted with guard locking.
In other words, the
guard door can only be opened when the protective
hood is open.
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4.5.5 EMERGENCY STOP palm button
1
2
1 EMERGENCY STOP palm button 2 <Reset EMERGENCY STOP> illuminated button
Illustration 22: EMERGENCY STOP palm button
Structure and function
Protective devices
To prevent immediate or potential hazards, the machine is equipped
with an EMERGENCY STOP shut-off device.
After the <EMERGENCY STOP> palm button is pressed, all electri-
cal drives are switched off.
EMERGENCY STOP does not disconnect the machine from the
electrical supply.
The machine is in operation. There is a hazardous situation and the machine must be stopped quickly.
Procedure: Press the EMERGENCY STOP palm button (1).
The <Reset EMERGENCY STOP> light (2) lights up.
Eliminate the failure.Disengage the EMERGENCY STOP palm button (1) by turning it to the
right.
Activate the <Reset EMERGENCY STOP> illuminated button (2).
The <Reset EMERGENCY STOP> light (2) does not come on.
The machine is ready for operation.
Note that:
When the EMERGENCY STOP palm button is pressed, the entire
system is stopped immediately.
To restart the entire system, a special switch-on sequence must be
carried out.
After restarting the system, an automatic pallet change is carried out
in the high pile stacker.
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Structure and function
Protective devices
4.5.6 Guards
There are other fixed guards present on the machine. These protect the operator against danger spots such as:
• rotating machine parts, e.g., drives, shafts
• entanglement zones
• pinch points
The function and position of the corresponding protective devices are listed in the "Protective devices" check list. See chapter “4.5.9 Checklist for protective devices”.
4.5.7 Faulty protective devices
Faulty protective devices can lead to hazardous situations. For this reason:
Switch off the machine at the main switch immediately.Secure it against being switched on again.If necessary, disco nnect the supply of compressed air and electrical cur-
rent.
Service faulty protective devices immediately.
4.5.8 Checking protective devices
All protective devices must be checked regularly. For the corresponding inspection interv a l s, see chapter “4.5.9 Checklist
for protective devices” For the corresponding procedure, see the Maintenance chapter.
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4.5.9 Checklist for protective devices
1 2
5
3
4
6
Use this checklist to check the machine protective devices regularly.
Structure and function
Protective devices
Visual inspec­tion
Result
Inspection interval
Daily
Pos. Designation
1 Protective hood with safety
Function­ing control
switch and guard locking 2 Guard Weekly 3 Guard, in-feed drive Weekly 4 Guard, in-feed Weekly 5 Guard door with guard locking Daily 6 EMERGENCY STOP palm but-
Daily
ton Date: Name: Signature:
Table 20: Checklist for protective devices
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Structure and function
1
6
2
3
5
4
7
8
Protective devices
Visual inspec­tion
Result
Inspection interval
Pos. Designation
Function­ing control
1 Guard, out-feed Weekly 2 Guard, out-feed Weekly 3 Guard Weekly 4 Guard Weekly 5 Guard below in-feed shafts Weekly 6 Guard, in-feed Weekly 7 Guard, in-feed Weekly 8 Guard, out-feed Weekly Date: Name: Signature:
Table 21: Checklist for protective devices
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Structure and function
1
23
4
Protective devices
Visual inspec­tion
Result
Inspection interval
Pos. Designation
Function­ing control
1 Guard, conveyor table Weekly 2 Guard, conveyor table Weekly 3 Guard, conveyor table Weekly 4 Guard, conveyor table Weekly Date: Name: Signature:
Table 22: Checklist for protective devices
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Structure and function
Protective devices
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Operating and display elements, operating modes
I
0
1
2
Main switch
5 Operating and display elements, operating modes
5.1 Main switch
1 Main switch OFF 2 Main switch ON
Illustration 23: Main switch
The main switch has the following properties:
• It disconnects the sheeter from the electrical supply.
• It disconnects the machines connected to the sheeter from the electrical supply.
• It has only one OFF and one ON position, labeled 0 and I.
• It is equipped with a device that enables it to be locked in the OFF po­sition (e.g. by a padlock).
Switching off the main switch also switches off the heaters of the cutting units. After switching on the main switch, observe the necessary warm-up phase of the heaters.
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Operating and display elements, operating modes
15
1
2
3
4
5
67
89
10
1112
13
14
Control panel
5.2 Control panel
Illustration 24: Control panel
1 EMERGENCY STOP palm button 2 Not assigned 3 Not assigned 4 Not assigned 5 <Not ready for operation> <Jam> light 6 <Speed adjustment, conveyor table> potentiometer 7 <Nip rollers on/off> illuminated selector switch
Position left = off. Position right = on, illuminated selector switch lights up.
8 <Air 2> adjusting element
Web is lifted to the upper cutting cylinder.
9 <1> adjusting element
Blow out chip-out.
10 <Air 3> adjusting element
Web is held down on the upper cutting cylinder. 11 <Inching> button 12 <Stop> button 13 <Start> button 14 <Reset EMERGENCY STOP> illuminated button 15 Not assigned
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5.3 Touchscreen
1
5.3.1 Usage
Only use your finger or a stylus pen (MBO part number 01 31900 ) to operate the touch pen (1).
Ball-point pens or other metallic objects may damage the surface of the touchscreen.
Operating and display elements, operating modes
Touchscreen
Illustration 25: Usage of the touchscreen
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Operating and display elements, operating modes
1
2
4
5
3
6
Touchscreen
5.3.2 Structure of the pages
Illustration 26: Structure of the pages
All pages are equipped with these basic func tion s:
1 <Page selection> selector switches. 2 Current page content display 3 <Password> keypad. 4 <Reset EMERGENCY STOP> button 5 <Error messages / status information> info box 6 Image number/user code
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Operating and display elements, operating modes
1
2
3
4
5
12
5.3.2.1 <Page selection> selector buttons
Illustration 27: Page selection
The following selector buttons are available:
1 <Format setting> button.
Pressing the <Format setting> button displays the <Format setting> page. See chapter “5.3.4.2 <Format setting> page”.
2 <Recipe management> button.
Pressing the <Recipe management> button displays the <Recipe management> page. See chapter “5.3.4.3 <Recipe management, load stored recipes> page”.
3 <Service> button.
Pressing the <Service> button displays the <Service> page. See chapter “5.3.4.5 <Service> page”.
4 <Info> button.
Pressing the <Info> button displays the <Info> page. See chapter “5.3.4.2 <Format setting> page”.
5 <Home / Back> button.
Pressing the <Home / Back> button displays the <Start page> page. See chapter “5.3.4.1 <Start page> page”.
Touchscreen
5.3.2.2 Error messages / status information info boxes
Illustration 28: Info boxes
1 <Status information> info box
Status information is displayed as black text on a green background.
2 <Error messages> info box
Error messages are displayed as black text on a red background.
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Operating and display elements, operating modes
1
2
1
Touchscreen
5.3.2.3 <Password> keypad
Illustration 29: <Password> keypad
1 <Password> keypad (1).
Pressing the keypad opens the <Password input> page.
2 <Password input> page (2 ) .
Entering specific passwords enables defined functions for reading and adjustment on the <Service> page.
Changes to password-protected functions on the <Service> page are only permitted to be carried out by MBO Service or by an authorized cu s­tomer service representative.
5.3.2.4 <Reset EMERGENCY STOP> button
Illustration 30: <Reset EMERGENCY STOP> button
1 <Reset EMERGENCY STOP> button
After unlocking the <EMERGENCY STOP palm button>, the <Reset EMERGENCY STOP> button must be pressed twice.
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5.3.3 Structure of the pages
Operating and display elements, operating modes
Touchscreen
Illustration 31: Structure of the pages
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Operating and display elements, operating modes
1
8
2 3 4
5 6
7
Touchscreen
5.3.4 Description of the pages
5.3.4.1 <Start page> page
This page displays the current production data.
Illustration 32: Start page
1 <Job> display.
Displays the designation of the current job.
2 <Configuration> display.
Displays the designation of the current configuration.
3 <Actual speed> display.
Displays the current actual speed of the machine.
4 Buttons <V-> and <V+>.
Pressing the <V-> or >V+> button reduces or increases the speed in increments.
5 <Set speed> display.
Displays the current set speed of the machine.
6 <Job speed> button.
Pressing the <Job speed> button opens a number input field. A new job speed can be entered in this input field.
7 <Job speed> display.
Displays the current job speed.
8 <Animation graphic> display.
Displays the current cutting process in graphics.
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5.3.4.2 <Format setting> page
7
1
3
4
2
6
5
This page is used to enter the format data.
Operating and display elements, operating modes
Touchscreen
Illustration 33: Format setting
1 <Length unit> notice.
All displayed and entered lengths are in mm.
2 <Number of sheets> input field.
Pressing the <Number of sheets> input field opens a number input field. The required number of sheets can be entered in this field.
3 <Number of chip-outs> input field.
Pressing the <Number of chip-outs> input field opens a number input field. The required number of chip-outs can be entered in this field.
4 <Max. speed> display.
Displays the current job speed.
5 <Format length> input field.
Pressing the <Format length> input field opens a number input field. The required format length is entered into this field.
6 <Chip-out1> input field.
Pressing the <Chip-out1> input field opens a number input field. The required length of chip-out 1 is entered into this field.
7 <Sheet1> input field.
Pressing the <Sheet1> input field opens a number input field. The required length of sheet 1 is entered into this field.
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Operating and display elements, operating modes
8
1
3
2
7
6 5
4
Touchscreen
5.3.4.3 <Recipe management, load stored recipes> page
Stored recipes (jobs) can be selected on this page and loaded into the con­trol system
Illustration 34: <Recipe management, load stored re cipes
1 <Selection list display> button .
After the button is pressed, all stored recipes (jobs) are listed in a display field. Select the required recipe by tapping the touchscreen. The name of the selected recipe is displayed in the <Current recipe> (7) display field.
2 <Scroll one row up> button.
This makes it possible to scroll through the <Parameter list> (4) display field.
3 <Scroll one row down> button.
This makes it possible to scroll through the <Parameter list> (4) display field.
4 <Parameter list> display field.
Displays the individual parameters of the selected recipe.
5 <Send> button.
The data for the displayed parameter list is sent to the control system.
6 <Load> button.
The data for the selected recipe is displayed in the <Parameter list> (4) display field.
7 <Current recipe> display field.
Displays the name of the current recipe.
8 <To next page> button.
Pressing the button displays the <Recipe management, create new recipes> page.
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Operating and display elements, operating modes
7
1
6
5 4 3 2
5.3.4.4 <Recipe management, create new recipes> page
The following can be carried out on this page:
• Stored recipes (jobs) can be selected and loaded onto the control sys­tem.
• New recipes created and stored.
• Stored recipes deleted.
Touchscreen
Illustration 35: Recipe management, create new recipes
1 <Parameter list> display field.
Displays the data for the selected recipe.
2 <Delete> button.
The recipe displayed in the display field (6) is deleted.
3 <Save> button.
The new recipe created (job) is saved with the data displayed for the parameter list (1).
4 <Create new job> button.
A new recipe (job) is displayed in the display field (6). The suggested name (r?) can be changed by tapping (alphanumeric keypad).
5 <Upload data> button.
The current data of the control system is loaded into the <Parameter lists> display field.
6 <Current recipe> display field.
Displays the name of the current recipe.
7 <To next page> button.
Pressing the button displays the <Recipe management, load stored recipes> page.
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Operating and display elements, operating modes
1
5
6
3
4
2
Touchscreen
5.3.4.5 <Service> page
Other service pages can be selected on this page.
Illustration 36: <Service> page
1 <Service> keypad.
Different settings can be made in the <Service> keypad. See chapter “5.3.4.6 <Service keypad> page”
2 <Manual control> button.
The button is password-protected. If the password protection is removed, the machine can be controlled manually via the touchscreen.
3 <Machine parameters> button.
The button is password-protected. If the password protection is removed, settings can be made to the parameters on the machine.
4 <System settings> button.
The button is password-protected. If the password protection is removed, settings can be made for the machinery.
5 <Display settings> button.
The button is password-protected. If the password protection is removed, settings can be made for the display. E.g.: Selecting the language.
6 <Diagnosis> button.
The button is password-protected. If the password protection is removed, certain functions can be diagnosed.
Changes to the password-protected functions are only permitted to be carried out by MBO Service or by an authorized customer service repre­sentative.
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5.3.4.6 <Service keypad> page
1 2
3
4
Illustration 37: <Service keypad>
Operating and display elements, operating modes
Touchscreen
1 <Calibration > area.
<Calibrate drives> button
2 <Print mark> area.
<Print mark control> button <Teach print mark> button <Print mark mean value> button.
3 <Print mark offset> area.
<+> button <-> button. <Print mark offset> display <Length warm-up frame> display
4 <General> area.
<Outer sensor active> button <Jam sensor outfeed> button <No paper> button <Waste paper control> button
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Operating and display elements, operating modes
1
3
2
Touchscreen
5.3.4.7 <Info> page
Illustration 38: Info page
1 <Reset counter> button.
Pressing the <Reset counter> button resets the counter readings in the <Counter readings> display field (2) to zero.
2 <Counter readings> display field.
The current machine counter readings are displayed in the <Counter readings> display field.
3 <Software versions> display field.
The software versions installed on the machine are displayed in the <Software versions> display field.
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5.3.4.8 Numeric input field
12
1 2
3
4
5
6
11
10
9
78
Operating and display elements, operating modes
Touchscreen
1 Current input value 2 Maximum input limit 3 Delete last digit 4 Cursor, one digit back 5 Delete display value 6 Enter
Illustration 39: Numeric input field
The structure of the input field can vary a little depending on the function.
7 Comma input 8 Number block 0 - 9 9Sign 10 Cursor, one digit forwards 1 1 Cancel 12 Minimum input limit
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Operating and display elements, operating modes
10
1
2 3
4
9 8
7
56
4
11
Temperature in dicator, heating of cutting unit
5.3.4.9 Alphanumeric input field
1 Delete last digit 2 Cursor, one digit back 3 Confirm input, Enter 4 Shift button 5Space 6 Alphanumeric buttons
Illustration 40: Alphanumeric input field
7 Delete display 8 Caps lock 9 Cursor, one digit forwards 10 Cancel 11 Display, current input
The structure of the input field can vary a little depending on the function.
5.4 Temperature indicator, heating of cutting unit
CAUTION!
Operating the sheeter when it is cold. Non-observance could result in property damage to the cutting
units.
Observe a warm-up phase of one hour.
Always only adjust the cutting knives when it is heated.
Only operate the sheeter when it is heated.
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Operating and display elements, operating modes
4
3
1
2
Illustration 41: Temperature indicator, heating of cutting unit
1 <Actual temperature of heating, drive side> display 2 <Actual temperature for production release, drive side> display 3 <Actual temperature for production release, operator side> display 4 <Actual temperature of heating, operator side> display
Temperature indicator, heating of cutting unit
Heating display,
operator side (4)
Production release display ,
operator side (3)
Heating display,
drive side (1)
Min. temperature threshold, heating 38 °C - 38 °C - Max. temperature threshold, heating 41 °C - 41 °C -
Display area during production
1)
T emperature threshold fo r production
38 °C -
44 °C
-33°C-33°C
38 °C -
44 °C
38 °C -
44 °C
38 °C -
44 °C
release Min. alarm threshold 10 °C 10 °C 10 °C 10 °C
Max. alarm threshold 60 °C 60 °C 60 °C 60°C Sensor interruption u u u u u u u u u u u u Sensor short circuit o o o o o o o o o o o o
Tab le 23: Temperature display
1) A fluctuation of the temperature display during production is normal and is caused by the set hysteresis charac­teristic curve.
Production release display ,
drive side (2)
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Operating and display elements, operating modes
Operating modes
5.5 Operating modes
There are the following operating modes:
• Off-line mode
• In-line mode
• Inching mode
5.5.1 Off-line mode
In off-line mode, the sheeter works with its own unwinder (UW52/520). Other machines can be arranged between the unwinde r and the sheeter (e.g.: plough fold station, Split&Merge station). The control of the system and the specification of the speed is done on the sheeter.
5.5.2 In-line mode
In in-line mode, the sheeter works after a digital printer. The sheeter and the further processing equipment are made rea dy for pro­duction. The control of the system and the speed specification come from the digital printer.
If the digital printer works with web tension, the sheeter must b e equipp ed with an optional web tension control unit WT.
5.5.3 Inching mode
The sheeter can be operated in in-line and of f-lin e modes in inch ing mode (reduced speed, approx. 7 m/min).
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6 Transport, interim storage
6.1 Introduction
To transport and store the machine temporarily, heed also:
• The safety instructions. See chapter “6.1.2 Safety instructions”.
• The protective devices. See chapter “4.5.8 Checking protective devices”.
• Qualification of transport personnel. See chapter “6.1.1 Qualification of personnel”.
6.1.1 Qualification of personnel
This table lists the necessary qualification of the personnel related to "Transport and interim storage" of the machine.
Transport, interim storage
Introduction
Transportation X--
Interim storage X--
Table 24: Qualification of personnel; Transport, interim storage Legend: X permitted, - not permitted
6.1.2 Safety instructions
Sheeter SVC 525C
Specially trained personnel
Instructed operating personnel
Instructed personnel with specialized training
(mechanical/ electrical engineering)
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Transport, interim storage
Introduction
WARNING!
Use of unsuitable fork lifts. Non-observance could result in serious injury or death.
When selecting a fork lift, observe the relevant data such as load-
For details about the minimum requirements, please see the "Tech-
WARNING!
Tipping machine parts while unloading and ins talling the machine. Non-observance could result in serious injury or death.
Use a fork lift for transportation.
No people may linger in the unloading area.
WARNING!
Insufficient properties and condition of the underfloor. Non-observance could result in serious injury or death.
Check the properties and condition and load rating of the subsurface in the set-up location.
For necessary minimum requirements, please see the "Technical data" chapter.
bearing capacity, load center of gravity, fork width and fork tine length.
nical data" chapter.
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6.2 Packaging of the machine
6.2.1 Machine
The machine is delivered as follows:
• On a transport pallet (Europe)
• In a shipping crate (overseas).
In addition, it is covered with plastic foil that is fastened to the transport pal­let.
6.2.2 Accessories/options
Standard accessories, tools, options, and documentation are packaged with the machine or accommodated in separate cartons or containers.
Procedure: Be sure to unpack these carefully.
Transport, interim storage
Packaging of the machine
6.2.3 Incoming inspection
Procedure: When you receive the shipment, check the packaging right away for
transport damage.
Check the machine and accessories for transport damage.Check that the shipment is complete based on the delivery note.
6.2.4 In case of damage
Procedure:
Notify the transport company immediately of any damage.Contact your transport insurance carrier immediately.Safeguard the machine and accessories from further damage.
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Transport, interim storage
1
Transporting th e ma chi n e.
6.3 Transporting the machine.
Here's how to proceed to transport the machine.
Prerequisites These prerequisites must be fulfilled:
• Machine is bolted to the transport pallet.
• Use a suitable fork lift. For requirements, see Chapter “3.2.3 Shipping and transport data”.
WARNING!
Use of unsuitable fork lifts. Non-observance could result in serious injury or death.
When selecting a fork lift, observe the relevant data such as load­bearing capacity, load center of gravity, fork width and fork tine length.
For details about the minimum requirements, please see the "Tech­nical data" chapter.
Transport i ng t he ma-
chine
84
1 Machine
Illustration 42: Transporting the machine
Here's how to transport the machine: Only lift the transport pallet as high as absolutely necessary for the
transport.
Transport the transport pallet a s close a s possible to the inten ded loca-
tion.
Set the transport pallet down carefully. Machine is transported.
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6.4 Interim storage of the machine
6.4.1 Outdoors
Here's how to store the machine temporarily outdoors.
Prerequisites These prerequisites must be fulfilled:
• Machine is bolted to the transport pallet.
• The packaging must be intact.
• Storage time outdoors = maximum two weeks.
WARNING!
Incorrect storage. Non-observance could result in severe property damage.
Observe the specified storage conditions.
Transport, interim storage
Interim storage of the machine
Interim storage of
the machine
Here's how to store the machine outdoors:
Protect machine with a roof or suitable tarpaulin against humidity.As soon as condensate forms, store the machine in a storage room
(danger of corrosion).
Loosen plastic foil from the transport pallet and lift it so that the air can
circulate.
Machine is stored temporarily.
6.4.2 In a storage room
For storage conditions, see chapter “3.2.8 Ambient conditions”
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Transport, interim storage
Interim storage of the machine
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7 Set-up, commissioning
7.1 Introduction
To set up/c om mi ssio n the ma ch in e, als o fo llow:
• The safety instructions. See chapter “7.1.2 Safety instructions”.
• The protective devices. See chapter “4.5.8 Checking protective devices”.
• The intended use. See chapter “2.1 Intended use”.
• Qualifications of the service personnel. See chapter “7.1.1 Qualification of personnel”.
7.1.1 Qualification of personnel
Set-up, commissioning
Introduction
This table lists the necessary qualification of the personnel related to "Set­up and commissioning" of the machine.
:
Specially trained personnel
Set-up --X
Instructed operating personnel
Instructed personnel with specialized training
(mechanical/ electrical engineering)
Sheeter SVC 525C
Electrical connec­tions
Stationary mains connection
Commissioning --X
Table 25: Qualification of personnel; Set-up, commissioning Legend: X permitted, - not permitted
--X
--X
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Set-up, commissioning
Introduction
7.1.2 Safety instructions
DANGER!
Hazardous voltage. Non-observance will result in serious injury or death.
Only an electrically qualified person may perform work on the machine's electrical system.
Follow the local occupational safety regulations and electrotechnical regulations.
On the supply terminals and on the terminals of the main switch, there is hazardous voltage even when the main switch is switched off (see wiring diagram).
There is hazardous residual voltage on the connection terminals of the frequency inverter even when the main switch is switched off (heed capacitor discharge time).
DANGER!
Hazardous voltage at the stationary mains connection. Non-observance will result in serious injury or death.
The stationary mains connection of the machine may only be made by an electrically qualified person.
Follow the local occupational safety regulations and electrotechnical regulations.
400 V power supply. In case of a missing neutral conductor, electri­cal components, e.g. frequency inverters, can be destroyed.
Due to the leakage currents of the controlled drives (frequency inverters), an equipotential bonding conductor must be connected. See Chapter “7.3.3 Observe the design of the stationary mains connection” and “7.3.5 Connecting additional protective equipoten­tial bonding”
88
WARNING!
Use of unsuitable fork lifts. Non-observance could result in serious injury or death.
When selecting a fork lift, observe the relevant data such as load­bearing capacity, load center of gravity, width of forklift carrier and length of forks.
For details about the minimum requirements, please see the "Tech­nical data" chapter.
WARNING!
Tipping machine parts while unloading and ins talling the machine. Non-observance could result in serious injury or death.
Use a fork lift for transportation.
No people may linger in the unloading area.
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Set-up, commissioning
Introduction
WARNING!
Insufficient properties and condition of the underfloor. Non-observance could result in serious injury or death.
Check the properties and condition and load rating of the subsurface in the set-up location.
For necessary minimum requirements, please see the "Technical data" chapter.
CAUTION!
Incorrect supply voltage. Non-observance could result in severe property damage.
If the existing rated voltage deviates from the details on the name
plate, wiring diagram, and "technical data" in the operating manual, an isolating transformer must be used.
You can get the necessary information from the manufacturer.
CAUTION!
Tripping points due to connecting cables lying around. Non-observance could result in minor or moderate injury.
Lay the machine connections (cables, hoses, pipes) so that there are no tripping points.
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Set-up, commissioning
Setting up the machine
7.2 Setting up the machine
• The machine must be unpacked, assembled and installed in the instal­lation location by specialized personnel.
• Separate installation and commissioning instructions are required for this.
Only have the machine installed by MBO Service or by a customer ser­vice technician authorized by MBO.
7.3 Making the stationary mains connection
The electrical supply of the machine must be performed by a stationary mains connection.
The stationary mains connection may:
in Germany this may only be done by an installation company that is registered in the installers' directory of the local power supply compa­ny.
in Europe, this must generally be done by a electrically qualified per­son. This electrically qualified person must be familiar with the corre­sponding standards, especially EN IEC 60364, as well as the techni­cal connection requirements of the local power supply company.
7.3.1 Safety instructions
DANGER!
Hazardous voltage at the stationary mains connection. Non-observance will result in serious injury or death.
The stationary mains connection of the machine may only be made by an electrically qualified person.
Follow the local occupational safety regulations and electrotechnical regulations.
400 V power supply. In case of a missing neutral conductor, electri­cal components, e.g. frequency inverters, can be destroyed.
Due to the leakage currents of the controlled drives (frequency inverters), an equipotential bonding conductor must be connected.
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7.3.2 Heed network prerequisites
CAUTION!
Incorrect supply voltage. Non-observance could result in property damage.
Verify that the sp ecifications for ma ins voltage and frequency o n the
name plate match the supply network data.
Connect the machine only if the mains voltage and frequency
match.
If the existing rated voltage deviates from the details on the name
plate, wiring diagram, and "technical data" in the operating manual, an isolating transformer must be used. You can get the necessary information from the manufacturer.
With regard to the stationary mains connection, make sure that:
• This may only be done in Germany by an installation company that is registered in the installers' directory of the local power supply co mpany.
• In Europe, this must generally be done by an electrically qualified per­son.
This electrically qualified person must be familiar with the correspond­ing standards, especially EN IEC 60364, as well as the technical con­nection requirements of the local power supply company.
• This may not be connected by an MBO technician or a customer ser­vice technician.
• For the electrical installation, EN 60204-1, Clause 6.3.3. "Protection through automatic switching off of the supply" is adhered to.
• The loop impedance and the suitability of the assigned overcurrent pro­tection device are checked according to EN 60204-1, Clause 18.2.2.
• A TN-S power system or TN-C-S power system is mandatory as the power supply system.
• The voltage, frequency, network cross-section, and mains protection must match the details on the name plate, wiring diagram, and "Speci­fications" of the operating manual.
• Due to the leakage currents of the EMC filter, the mains connection must be stationary.
• Due to the leakage currents of the EMC filter, no power supply with a ground fault circuit interrupter (GFCI) or a voltage fluctuation relay can be used.
• Due to the leakage currents of the EMC filter , a protective equipotential bonding system according to EN 60204-1, Clause 8.2.8 must be con­nected.
• The customer's grounding system should have as small a grounding re­sistance as possible (optimal would be a value < 2 Ohm), since with rel­atively high grounding resistance levels (> 50 Ohm) the EMC filters hardly have any more filter effect.
• The N conductor is loaded (for 400 VAC power supply).
• A right rotating field is absolutely necessary.
Set-up, commissioning
Making the stationary mains connection
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Set-up, commissioning
Making the stationary mains connection
• The machine sockets of the MBO machines are only permitted to be used for the connection of MBO units.
• The 230 VAC sockets of the MBO machines may be used exclusively for the connection of the intended accessory devices.
• All sockets (400 VAC and 230 VAC sockets) of the MBO machines must be monitored at all times according to the corresponding federal and local codes, guidelines and other regulations.
7.3.3 Observe the design of the stationary mains connection
Electrical supply Connecting line
Nominal voltage 3 x 400 V + N + PE
Design according to DIN EN 60204-1, Clause 4.3.1
Nominal voltage 3 x 220 V + PE
Design according to DIN EN 60204-1, Clause 4.3.1
Cable Cross-section PE conductor
Five-pin copper cable (L1, L2, L3, N, PE): Single-conductor or multi-
Layout according to VDE 0100 Part 430 (IEC 60364-4-47)
Design according to VDE 0100 Part 540
(IEC 60364-5-54) conductor with connector sleeves, make connection touch-proof, clockwise rotating field.
Cable Cross-section PE conductor
Four-pin copper cable (L1, L2, L3, PE): Single-conductor or multi-
Layout according to VDE 0100 Part 430 (IEC 60364-4-47)
Design according to
VDE 0100 Part 540
(IEC 60364-5-54) conductor with connector sleeves, make connection touch-proof, clockwise rotating field.
Protective equipotential bonding
a)
(Second, additional PE conductor)
Cross-section
Design according to VDE 0100 Part 540 (IEC 60364-5-54) and EN 60204-1, Clause
8.2.8 Cross-section = 10 mm
2
(Cu).
Table 26: Design of the stationary mains connection
a) If the discharge current of the entire system is more than 10 mA, according to EN 60204-1 there must be a pro-
tective equipotential bonding conductor connected.
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Making the stationary mains connection
2
1
7.3.4 Connecting to the stationary mains connection
The stationary mains connection is made in the control cabinet.
Set-up, commissioning
1 Cable grommet 2 Power supply to the main switch
Illustration 43: Stationary mains connection
Procedure:
1) Insert the mains connection cable through the cable grommet (1) in th e control cabinet.
2) Connect the mains connection cable to the upper terminals of the main switch (2) according to the wiring diagram.
The stationary mains connection is complete.
Use only copper wires as mains connection cable.
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Set-up, commissioning
2
1
Making the stationary mains connection
7.3.5 Connecting additional protective equipotential bonding
CAUTION!
Discharge currents greater than 10 mA. Non-observance could result in property damage.
Connect the protective equipotential bonding conductor to the PE terminals.
Cross-section 10 mm
2
(Cu).
1 PE connection terminal strip 2 Cable grommet
Illustration 44: Connection of protective equipotential bonding conductor
The RFI filters of the frequency converters used generate a system-condi­tioned grounding leakage current.
Since this can be greater than 10 mA, according to EN 60204-1 Clause
8.2.8 an additional protective equipo te nt ial bo nd in g co nd uctor is neces­sary.
This should have a cross-section of 10 mm
2
.
Procedure:
1) Insert the protective equipotential bonding conductor into the main con­trol cabinet through the cable grommet (1).
2) Connect the protective equipotential bonding conductor to the PE con­nection terminal strip (2).
The protective equipotential bonding conductor is connected.
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Set-up, commissioning
Making the stationary mains connection
7.3.6 Checking the protective conductor connections
WARNING!
Disconnected protective conductor connections. Non-observance could result in serious injury or death.
Reconnect all protective conductor connections that were disconnected for transport.
Check that all protective conductor connections that were disconnected for transport are reconnected correct ly.
Procedure: Check this by visual inspection.
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Set-up, commissioning
Commissioning
7.4 Commissioning
• After the stationary mains connection, the machine must be commis­sioned.
• Separate installation and commissioning instructions are required for this.
Only have the machine commissioned by MBO Service or by a customer service technician authorized by MBO.
7.5 Final check of the protective devices
After commissioning the machine, be absolutely certain to carry out a fina l check of the protective devices.
Procedure: Check that all covers and protective devices are installed and fully func-
tional. For this purpose, use the checklist for the protective devices.
See chapter “4.5 Checkliste Sicherheits- und Schutzeinrichtungen”.
7.6 Inspection after initial operation
20 operating hours after initial operation, it is necessary to perform an inspection of all belts and tapes.
Proceed as follows to conduct the inspection after initial operation.
Prerequisites These prerequisites must be fulfilled:
• The machine is ready for operation.
Carrying out an in-
spection
Here's how to carry out an inspection: Check all tapes and belts to make sure they run centered and have the
necessary tension.
If required, readjust these.
See Maintenance chapter.
The inspection has been carried out.
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