MBO SPM 520 Instruction Manual
Instruction Manual
SPLIT & MERGE STATION – SPM 520
1. Safety Instructions
1.1 General Safety Instructions..........................................................….................3
1.2 Safety Officer................................................................................….................6
1.3 Electrical connection....................................................................…..................6
2. Technical Specifications
2.1 Specification....................................................................................................7
2.2 Connections / Dimensions...............................................................................7
3. General Description...............................................................….........8
4. Installation...........................................................................................8
5. S
tart-up
5.1 Initial switching on............................................................................................9
5.2 Schematic design of Split & Merge Station .................................…..............10
5.3 Replacement part list of Split & Merge Station...............................................11
5.4 Thread paper web .......................................................................…..............12
6. Servicing
6.1 Lubrication Drawing.......................................................................................13
7. Fault Repair .....................................................................…..............14
As at: May ´05 Editor: MS.
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1. Safety Instructions
1.1 General Safety Instructions
• The S
of delivery and is essentially fail-safe.
• Risks to people, the split & merge station itself and other material assets of the
operator, stem from the Split & Merge Station, if:
- non-qualified employees work on and with the Split & Merge Station.
- the Split & Merge Station is used incorrectly.
• The Split & Merge Station must be projected in such a way that it fulfils its function
in faultless operation and causes no personal risk during normal set-up and
conventional use. This also applies to its co-action with entire system.
• Only operate the split & merge station in sound condition.
• During operation with the split & merge station be careful not to get hands or
loose clothing caught in the moving parts. Always keep the machine casing shut.
• Retrofitting, modifications or alterations to the Split & Merge Station are strictly
forbidden. You must first consult MBO.
• Use the appropriate safety measures to prevent personal or property damage in
the event of the split & merge station breaking down.
• Wear appropriate protective clothing and footwear when working on or with the
machine.
• The applicable accident prevention regulations as well as other generally
recognised safety and occupational medicine regulations shall be adhered to.
• It is always imperative to obey all safety instructions. Observation of which
ensures your safety.
• Refrain from any mode of operation, which:
¾ endangers the life and limb of the user or a third party.
¾ brings about impairments in the machine or other material assets.
¾ disregards the safety instructions specified.
• Maintenance and repair works must only be carried out by persons who are
familiar and informed on the risks, as well as possess the necessary skills.
plit & Merge system corresponds to the existing state-of-the-art at the time
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• Warning – personal danger!
¾ Increased risk with safety installations switched off. Basically do not disassemble
or switch off safety installations.
¾ Check for correct functioning of the safety installations on a daily basis.
¾ Report faults and defective safety installations to the manufacturer immediately.
¾ Keep casing closed during operation and only open once the malfunction is
eliminated.
¾ Only carry out repair on the compressed air supply lines and their components in
a depressurised condition.
¾ In using chemicals please observe the relevant safety data sheets and notes for
disposal, supplied by the respective manufacturer. Also take into consideration
the local safety requirements.
¾ Press the “emergency switch inside the line” for maintenance and repair works.
Also, the machine must be “switched off”.
¾ Close off the “danger zone” accordingly for maintenance and repair works (by
means of the appropriate danger notices and warning notes).
¾ Stop the “system (line)” and press the “emergency switch inside the line” before
you reach into the machine. This will avoid any possible danger to life and limb.
¾ In “threading” the paper, observe the safety instructions, as there is a particularly
high risk of injury from the slitter motor, guide rollers, spindles, antistatic unit etc.
for the operator.
Warning:
• An element of risk also remains for man and machine, if the Split & Merge Station
is installed incorrectly or not operated as intended. Bec
performs “rotating, pivoting as well as mechanical and electrical” work!
• Also, by adhering to the functionality described in this instruction manual, there
remains an element of risk by e.g. ripping the paper web during production. The
operator could be injured by e.g. the rotating splitter motor, the powered antistatic
unit etc. Should the paper web tear, the machine (line) must be stopped
immediately, by pressing the switch "STOP (16) on MBO sheeter” or the “set
up switch (1) on the MBO unwind”. Furthermore, it is recommended that
you press the emergency switch in the event of “malfunction”.
• There is an element risk for the operator if the machine is handled incorrectly, e.g.
turning of the "pneumatic draw rollers", the side and height registering, splitter etc.
There is a danger of the operator being cut or crushed/trapped. You therefore
operate the machine, as described under point 6.1.
• If it is necessary to disassemble safety installations for set-up, repair and
maintenance work, then all installations are to be refitted afterwards.
• The machine may not be operated in areas where there is risk of explosion, such
as e.g. explosive dust. Any usage beyond this is not regarded as conventional.
The manufacturer takes no responsibility for any resulting damages. The
user/operator bears the risk alone.
• No liability will be assumed for damages and machine breakdown, which results
from:
¾ Disregard of instruction manual
¾ Machine modifications on one's authority.
¾ Handling faults.
¾ Improper work on and with the equipment
¾ Use of inadequately skilled employees.
ause the machine
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¾ Use of incorrect replacement parts. If you use non-approved replacement parts
the function is not guaranteed. Only use replacement parts approved by the
manufacturer!
• The operator has to instruct the operating personnel on the possible risk of
explosion when handling inflammable liquids, in accordance with explosion
guidelines.
¾ Only use cleaning agent and solvent with a flashpoint of at least 55°C.
¾ Aggressive chemicals can damage components.
¾ Do not heat over flashpoint.
¾ Provide good room ventilation.
¾ No naked flame, no ignition sources.
¾ Immediately eliminate any matter emitted correctly.
Warning: Use protective equipment and follow safety data sheets!
• Safety notes on transportation:
¾ Caution – damage to components!
¾ Damage caused by improper transportation
¾ On acceptance of the machine pay attention to packaging damage and report this
immediately to the manufacturer.
• Safety note on maintenance:
¾ Only carry out authorised maintenance work.
¾ Maintenance work should only be carried out by a trained employee who is
familiar with and has been briefed on the dangers as well as having the necessary
skills.
¾ Prior to start-up, all safety conditions must be satisfied.
¾ Caution – live voltage. Inobservance can result in an electric shock. Warning
danger to life!
Please observe the following points for maintenance and repair works on the
electrical system:
9 Switch machine to voltage-free.
9 Safeguard against resetting.
9 Determine voltage freedom.
9 Ground and short-circuit.
9 Cover adjacent live parts.
¾ Caution – Risk of damage from electric and electronic components!
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