MBO SBAP 46-ME, SBAP 72-ME, SBAP 82-ME Operating Manual
Operating ManualOperating Manual
Operating Manual
Operating ManualOperating Manual
SBAP 46/72/82 MESBAP 46/72/82 ME
SBAP 46/72/82 ME
SBAP 46/72/82 MESBAP 46/72/82 ME
VV
ertical Stacker Deliveryertical Stacker Delivery
V
ertical Stacker Delivery
VV
ertical Stacker Deliveryertical Stacker Delivery
with pressingwith pressing
with pressing
with pressingwith pressing
and marking deviceand marking device
and marking device
and marking deviceand marking device
Operating Manual
SBAP 46/72/82-ME USA
Contents
Prologue ................................................................................................................. 4
1.0 Machine specification ............................................................................................ 4
1.1 Manufacturer .......................................................................................................... 4
1.2 Type:........................................................................................................................4
1.3 Technical data ........................................................................................................ 5
1.3.1 Sizes .................................................................................................................................................. 5
1.3.2 Floor plan: ......................................................................................................................................... 5
1.4 Documentation ....................................................................................................... 6
1.5 User information / Functioning description ......................................................... 7
2.0 BASIC SAFETY INSTRUCTIONS .......................................................................... 8
2.1 Warnings and symbols .......................................................................................... 8
2.2 Safety in the working place Destined use of the Vertical Stacker Delivery........ 8
2.3 Safety devices ...................................................................................................... 10
2.3.1 Protective hoods – Layout .............................................................................................................. 10
2.3.2 Protective hoods – Checklist .......................................................................................................... 10
2.3.3 Check list: warning labels (oder warning signs) ........................................................................... 11
3.0 Transportation, installation, and initial operation............................................... 15
3.1 Transportation ...................................................................................................... 15
3.2 Installation ............................................................................................................ 15
3.3 Erection ................................................................................................................. 16
3.4 Electrical connection ........................................................................................... 17
4.0 Service / Maintenance .......................................................................................... 18
4.1 Procurement of spare parts ................................................................................ 18
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4.2 Lubrication / Cleaning .......................................................................................... 19
4.3 Cleaning of transport tapes and pressing rollers .............................................. 20
4.4 Tensioning of tapes, belts and chains ................................................................ 21
4.4.1 Chains at main drive motor ............................................................................................................ 21
4.4.2 Drive chains for the transport tape at the collector table .............................................................. 22
4.4.3 Drive of pressing rollers and infeed tapes .................................................................................... 23
4.4.4 Transport tape at the collector table .............................................................................................. 24
4.4.5 Lower line-up tapes ........................................................................................................................ 24
4.4.6 Upper line-up tapes......................................................................................................................... 25
4.4.7 Pile transport tapes......................................................................................................................... 25
5.0 Operation (of the delivery) ................................................................................... 26
5.1 Control desk ......................................................................................................... 26
5.2 Infeed table ........................................................................................................... 27
5.2.1 Infeed tapes ..................................................................................................................................... 27
5.2.2 Multiple-up production ................................................................................................................... 28
5 2.3 Marking device ................................................................................................................................29
5.3 Pressing unit ........................................................................................................ 30
5.4 Collector table ...................................................................................................... 31
5.5 Line-up tapes and line-up table .......................................................................... 32
6.0 Putting out of service ........................................................................................... 34
6.1 Details of storage ................................................................................................. 34
6.2 Environmental waste disposal ............................................................................ 35
6.2.1 Disposal of the waste machine ...................................................................................................... 35
6.2.2 Disposal by instructing the supplier .............................................................................................. 35
6.2.3 Disposal by a disposal and demolition company ......................................................................... 35
6.2.4 Disposal by your own company ....................................................................................................35
6.2.5 Ground water preservation ............................................................................................................. 36
6.3 Final remarks ........................................................................................................ 36
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Prologue
The MBO Vertical Stacker Delivery SBAP 46/72/82 - ME you have purchased is a valuable
piece of equipment. It is absolutely imperative that you comply with all Safety Regulations
and Safety Instructions. This Operating Manual is designed to instruct you to correctly operate
the machine, to comply with the Safety Regulations, and also to maintain the machine
properly.
1.0 Machine specification
Operating Manual
SBAP 46/72/82-ME USA
1.1 Manufacturer
MBO Binder & Co. Maschinenbau Oppenweiler
Grabenstrasse 4, D-71570 Oppenweiler, Germany
P.O. Box 1169, D-71567 Oppenweiler, Germany
Tel. +49 7191 460
Fax +49 7191 4634
1.2 Type:
Vertical Stacker Delivery SBAP 46/72/82 - ME
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SBAP 46/72/82-ME USA
1.3 Technical data
1.3.1 Sizes
SBAP 46-ME SBAP 72-ME SBAP 82-ME
Working width: 17 3/4“ 28 3/8“ 32 1/2
Maximum infeed height: 37 3/8“ 37 3/8“ 37 3/8“
Minimum infeed height: 15“ 15“ 15“
Sheet width / line-up height max.: 11 3/4“ 11 3/4“ 11 3/4“
Sheet width / / line-up height min.: 3 1/8“ 3 1/8“ 3 1/8“
Length of pile: 28 3/4“ 28 3/4“ 28 3/4“
Pressing power max.: 2000 kp 2000 kp 2000 kp
Speed: 40-155m/min 40-155m/min 40-155m/min
Power requirements: 1.3 kw 1.3 kw 1.3 kw
1.3.2 Floor plan:
The permitted working area during the operation is marked in grey.
(measure in inch)
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Operating Manual
SBAP 46/72/82-ME USA
1.4 Documentation
Customer:
Machine configuration: Vertical Stacker Delivery SBAP 46/72/82 - ME
Machine No.:
Serial No.:
BA Batch Counter IVO:
Electrical data:
Wiring diagram no.:
Operational voltage V3/Hz:
Control voltage V/A:
Control voltage V/A:
Total nominal current A:
Fuse at power supply A:
Wiring diagram no’s.:
Test mark GS Nr.:
Test mark CE Nr.:
Certificate of Conformity:
Perceived noise level (dB/AI):
GS marking no.:
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1.5 User information / Functioning description
The Vertical Stacker Delivery SBAP 46/72/82 - ME is a mobile, separate unit with self-drive to
vertically set up signatures with the spine downwards. The sheets are simultaneously pressed
and the batches may be counted through a batch counter and displaced to each other.
For multiple-up productions the different ups may be separated at the entry of the vertical
stacker delivery by slanting the round belts.
SBAP 46/72/82-ME USA
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Operating Manual
2.0 BASIC SAFETY INSTRUCTIONS
2.1 Warnings and symbols
The following designations or symbols are used for very special instructions in this Operating
Manual:
>NOTICE< Special instructions in respect to the economical use of the machine.
>ATTENTION< Special instructions or requirements and prohibitions to avoid injuries and damage.
>DANGER< Instructions or requirements and prohibitions to prevent personal injuries or extensive
damage.
Only skilled and instructed qualified personnel is allowed to operate the machine.
The operator must be at least 18 years old
SBAP 46/72/82-ME USA
2.2 Safety in the working place Destined use of the Vertical Stacker Delivery
2.2.1 MBO units correspond to their prescribed Safety Technical Requirement at the time of their shipment.
For this purpose, any moveable and rotating parts are covered with protective hoods and
are mechanically or electrically interlocked to such an extent as to not unreasonably detract from
the operation.
- Single person operation only (insufficient view at the drive side).
2.2.2 With technical safety precautions it is extremely important that all operating personnel receive
sufficient technical safety instructions and are advised of all potential sources of danger. However,
it must be remembered that even with proper use of the machine, accidents can occur which
present a danger to life and limb of the operator or third parties. Respectively, it does not exclude
the detraction of the machine and other material assets.
2.2.3 The delivery should only be operated when in good working order. Any malfunctions that may
impair safety must be removed immediately by trained personnel of the manufacturer/supplier.
2.2.4 The delivery is exclusively designed to handle folded paper sheets. The processing of any other
materials should not be attempted as the manufacturer or supplier will not be liable for any resulting
damage.
2.2.5 Carefully read the complete Operating Manual, including the Safety and Service Requirements,
before you operate the machine.
2.2.6 The Operating Manual should be kept with the machine at all times.
2.2.7 Complete the Operating Manual, if necessary with internal Safety Instructions, as well as with
the legal regulations for the Prevention of Accidents.
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Operating Manual
2.2.8 Make sure that all frequently substituted operators are thoroughly informed about the aforementioned
subjects and trained accordingly.
2.2.9 Never remove any protective or safety devices from the delivery, and do not make any changes
that may impair the safety of the delivery.
2.2.10 Never use any tools which are not in perfect condition, and make sure that no tools are left on the
delivery after completion of settings and maintenance work. Tools that fall into the delivery may
cause serious injuries and damage.
2.2.11 Note that all Safety Instructions are kept in a legible and visible condition.
2.2.12 Any audible and visible change on the delivery in relation to its safety must be reported
immediately to the supervisor or manager of your company.
2.2.13 All operating personnel should be aware that loose clothing, jewellery or long hair can cause serious
injuries if caught in the delivery.
2.2.14 It is absolutely prohibited to clean the transport tapes or pressing rollers, eliminate malfunctions,
or to undertake adjustments while the delivery is in operation.
>DANGER< Therefore, always activate the EMERGENCY STOP button.
SBAP 46/72/82-ME USA
2.2.15 Make sure that no other person starts the delivery while you are working on it, e.g. adjustment or
other works!
>DANGER< Therefore, always activate the EMERGENCY STOP button, or turn OFF the main
switch, or unplug the delivery.
2.2.16 Do not immediately turn the delivery ON if it has stopped for any inexplicable reason. Make sure
that the delivery is in good working condition and that no other person is working on the delivery.
2.2.17 Turn off the main switch and secure it, if necessary, with a lock if you are required to undertake
extensive mechanical or electrical maintenance and repair work.
2.2.18 Never open the main or subcontrol panel! Only authorised personnel should gain access to electronic
control cabinets as there are no user serviceable parts.
>DANGER< if control cabinet is open! All main terminals could be alive even though the
mains switch has been turned off.
2.2.19 Any damaged cables or electrical connections must be reported to the appropriate supervisor
of your company.
2.2.20 Machine connections must be installed in such a manner that no cables, tubes or hoses are left
trailing.
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2.3 Safety devices
2.3.1 Protective hoods – Layout
Operating Manual
SBAP 46/72/82-ME USA
2.3.2 Protective hoods – Checklist
Pos De signation Function Visible control Result Rem ark
Guard at infeed
1
Cover infeed
2
below
Guard above
3
gear wheel
Protection hood at
4
drive
Guard for touching
5
Guard over
6
adjus ting chain
Guard over
7
belt drive s ystem
Guard over
8
drum drive
U p p er c o ve r
9
Electric box and
10
m iddle c over
Cover below
11
Cover over
12
drive chain
Cover over
13
drive chain
EM E RG E NCY -STOP switch in the operator field
14
control
date nam e signature
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2.3.3 Check list: warning labels (oder warning signs)
SBAP 46/72/82-ME USA
Pos. Warnings Introduction
At first commissioning
(oder at initial operation)
(first customer)
1
2
3
Note
4
5
Date:
Name:
Signature:
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Pos. 1
Significance:
Please read and understand
the operating manual before you
start to work on the machine.
SBAP 46/72/82-ME USA
Pos. 2
Significance:
Danger from infeed point.
Keep away your hands from the
rotating shaft!
Pos. 2
Significance:
Danger of squeezing!
Keep away your hands when the
transportation plate is moving.
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Pos. 3
Significance:
Work only with a tightened lever.
Danger of jerky height adjustment in
case of non-tightened lever.
SBAP 46/72/82-ME USA
Pos. 4
Significance:
Danger of dragging through transport
tape. Keep away your hands from infeed
points!
Pos. 4
Significance:
Danger of dragging through transport
tape. Keep away your hands from infeed
points!
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Pos. 5
Significance:
Non-observance may possibly
cause bruises to the hands.
Please keep your hands away
from this danger spot.
Operating Manual
SBAP 46/72/82-ME USA
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SBAP 46/72/82-ME USA
3.0 Transportation, installation, and initial operation
This part of the Operating Manual is specifically directed at service personnel and internal
authorised personnel responsible for transportation and installation.
3.1 Transportation
The Vertical Stacker Delivery
SBAP 46/72/82 – ME is shipped on a
pallet or in a crate.
Carry the pallet as close as possible to
its final destination by means of a forklift.
Unscrew the delivery from the pallet.
Remove the delivery from the pallet
or crate by lifting with a forklift
(see markings 1 on the frame).
>ATTENTION< There is a danger of risk
of injuries as the delivery may overturn!
>DANGER< The delivery must be
supported by two persons.
The ideal operating temperature is 10-35 °C.
3.2 Installation
Clean the SBAP46/72/82 - ME with rust preventing agents.
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3.3 Erection
Position the SBAP 46/72/82 - ME
delivery next to the folding machine
and secure it with supporting screws 2
against displacement.
>NOTICE< The centre of the sheet
should be equal to the centre of the
delivery!
Position the line-up table 4 to
the suitable pick-up height by means
of the crank 3.
Operating Manual
SBAP 46/72/82-ME USA
The necessary height of the
infeed table 6 can be adjusted by means
of the crank 5.
This infeed height should match the
exit height of the folding machine.
Subsequently, fasten the knock-up
table 7 to the line-up table by
means of the knurled screws 8.
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3.4 Electrical connection
Connect the SBAP 46/72/82 - ME to
the folding machine by means of
the power supply plug 9
and control plug 10.
Due to its self-control the
SBAP 46/72/82 - ME may also be
connected to foreign folding machines.
Operating Manual
SBAP 46/72/82-ME USA
For this purpose insert the power supply
plug into the supply circuit,
and the control plug into the socket
„Self-Control“ 12 at the control panel 11.
>DANGER< Please note that there is no joint OFF switch if the MBO Vertical Stacker Delivery is
connected to a foreign machine. We must expressly advise you that there is no safety cut-off if
the delivery is connected to a foreign machine. Both units must be turned ON and OFF separately!
The manufacturer shall not be liable for any damage or injuries caused by the lack of safety cut-off
devices!
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Operating Manual
4.0 Service / Maintenance
This part of the Operating Manual is specifically directed at service personnel and internal
authorised personnel of the operating company responsible for service and maintenance.
>DANGER< Unless the delivery is isolated no service or maintenance work should be carried
out. Always activate the EMERGENCY STOP button or turn OFF the main switch and secure
it with a lock.
4.1 Procurement of spare parts
SBAP 46/72/82-ME USA
>ATTENTION< Only use spare parts that are supplied or recommended by the manufacturer.
For inquiries and spare parts orders it is necessary to provide the machine and serial number,
which may be obtained from the label 1.
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4.2 Lubrication / Cleaning
Clean and lubricate the lubricating
nipple 2 behind the hand wheel 3 with a
few drops of oil monthly.
Operating Manual
SBAP 46/72/82-ME USA
The threaded spindle 6 for the height
adjustments should be cleared of dust
and slightly greased monthly.
The drive chain 7 for the transport tape
should be cleaned and provided with a
slight touch of oil monthly.
All drive chains (see chapter 4.4.1)
going from the main motor should be
cleaned and provided with a slight touch
of oil monthly.
For this purpose, remove the protective
hood 9 that has been fastened with the
screws 10. Thereafter, replace the
protective hood and re-fasten all the
screws.
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SBAP 46/72/82-ME USA
4.3 Cleaning of transport tapes and pressing rollers
>NOTICE< Generally, the delivery must be cleaned after each application! Particularly moveable or
rotating parts that are frequently changed for exchange of sheet size must be cleared of dust.
Heavy dust may detract the function.
>DANGER< Transport belts and pressing rollers should be cleaned while the delivery has been
turned OFF. Activate the EMERGENCY OFF switch, or turn OFF the main switch, or pull out the
power supply plug.
>NOTICE< Depending on the extent of dirt, transport tapes and pressing rollers must be cleaned
occasionally. Heavy contamination of printing powder or deposit of ink on the transport tapes and
pressing rollers may cause reduction in the quality of the folded products. The tapes should be
cleaned with a cleansing agent suitable for synthetic materials. Please contact your machine/delivery
supplier for further details. Unsuitable cleansing agents may swell the material or devastate the
proportion of adhesive material.
>DANGER< Do not use any aggressive cleaners! Protective gloves should be worn while you are
cleaning. Protect exposed parts of the body against splashes or contact. Dispose the soiled cleaning
material in the correct manner, i.e. environmentally friendly. Consider the flammability of the cleansing
agent. In regard to disposal and skin irritability, please also remember that a residual danger could
eventually exist after a period of time. Check the technical data sheet of the cleansing agent
manufacturer.
>NOTICE< MBO, the manufacturer of this Vertical Stacker Delivery, recommends a cleaning
material made by VARN for the fold rollers, bearing the designation „VARN-Wash VM 111“ or „VWM“.
Our recommendation is on a label near the fold rollers.
VARN is a worldwide supplier to the printing industry. Therefore, it cannot be excluded that in
certain countries different designations are used. Please take the individual order number from
VARN’s technical data sheet.
>DANGER< Make sure to check all technical data of the manufacturers cleansing agents for any
0
possible residual danger in respect of disposal, flammability, and skin irritablility.
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Operating Manual
4.4 Tensioning of tapes, belts and chains
>NOTICE< Check the tension of drive tapes and chains once a month and, if necessary,
re-tension.
4.4.1 Chains at main drive motor
Remove the protective hood 9.
After loosening the screw 14 and
the nut 15 tension the chain 12 through
the chain tensioner 13.
After loosening the screw 18 tension
the chain 16 through the
chain tensioner 17.
After loosening the screw 21 tension
the chain 19 through the
chain tensioner 20.
SBAP 46/72/82-ME USA
After loosening the screw 24 tension
the chain 22 through the
chain tensioner 23.
>ATTENTION< Make sure that the
screws of chain tensioners are properly
re-tensioned after tensioning.
>DANGER< Make sure that no other
person is running the delivery while you
are working on it! Activate the
EMERGENCY STOP button,
or turn OFF the main switch,
or pull out the power supply plug!
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