Machine type:Buckl e F ol di ng Machi ne B21
Model:Continuous feeder
Ma nufa cturer:MBO Binder Máquina s Gráficas SA
Rua Joaquim Alves da S il va
Apart ado 5093
4456-951 Perafita/ Portugal
Tel.: + 351 22 998 22 00
Fax : +351 22 998 22 01
Document type:
Stand:13-09-2006Professional :S. Mat os; M . Wiec h
Version:09/06Language:English
Altera ti o n s re served!
Operating manual / A NSI
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Operating ManualB21-C - en
Prologue
With the MBO folding machine you have purchased a valuable product. However, it is absolutely
imperative to comply with all Safety Regulations and Safety Instructions. This Operating Manual
should instruct you how to operate correctly the MBO folding machine and to comply with the
Safety Regulations and to maintain the machine properly .
Keep this operator manual for future apply at the machine.
Copyright
All rights reserved.
Any use of any of the marks appearing throughout the Products and Services, copy or relay to
third party without the express written consent of MBO-Binder S.A., as appropriate, is strictly
prohibited.
Warranty
Our products are contractually regularized. However, MBO´s warranty does not cover the following:
•Self-assembling/installations and alterations at the machine.
•Damages caused biy self-assembling/installations, faulty maintenance and self-repair .
•Assembling of spare parts when not purchased from an authorized MBO dealer .
•Not definded apply .
•Removing of guards or safety devices and resultant damages.
Customer´s information
MBO machines and spare parts can be purchase from our dealers worldwide, also close to you.
For questions, request for technical support or service please contact your dealer.
Allways indicate these statements for the sevice orders and spare part orders which can be read-off
from the machine label.
•Fabrication number
•Serial number
•Machine type
Use only spare parts, which are supplied or recommended by the manufacturer .
That construct organizes itself this user information in:
Chapter 1: General
Chapter 2: Safety
Chapter 3: Transportation/Set up/Installation
Chapter 4: Adjustment/Setup
Chapter 5: Operation
Chapter 6: Out of order
the sequnce of these chapters enables you a uniformly progressive trained success with the
unse of the machine. The single chapters gives first a surveyover the subject handled, going
progressively into detail.
Working hint and information:
6$)(7<),567
127,&(
This sign marks information that seve the securityand the protection of the
machine.
This sign marks information for procedure, that guarantee a simple and
helpful mode of operation.
1.2Important references to the operating manual
The existing user information is aligned on the operator of the machine. It should make the operator
trusted with the operation method, operating mode, security references and the maintenance of this
machine.
This user information is a part of your product. It must be stored during the service life of the product
at the machine. Give this instruction to each following owner or user of the product.
Keep this user information allways updated. Introduce every update in this document.
Our machine corresponds at the moment of delivery to the newest state of technology . As we work
permanently at further developments, we reserve ourselves changes.
User judgment of the operating instructions:
Our operating instructions are regularly updated. Help us with your proposals to form user-friendly
operating instructions.
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1.2.1Marking of the product
$
$
$
$
The identification of the machine as well as the most important machines data can be seen at the
machine in the type sign (1).
Operating ManualB21-C - en
1
Allways indicate these statements for the sevice orders and spare part orders:
•Fabrication number
•Serial number
•Machine type
1.2.2Working area
The represented graphics show the single working area of the machine. The permitted work field
during the operation is marked in grey .
3
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1.3Product data
1.3.1Floor plan B21/44X
Operating ManualB21-C - en
1.3.2Floor plan B21/64X
Measurements in inch
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Measurements in inch
Version 05/2008
1.4Technical Data
Operating ManualB21-C - en
Machine data:
Certif icat ion:Conf ormity certif icat ion:
Sound e mission:Sound emission (Al):
Elect rica l data:W iring diagram no.:
Name:
Customers address:
Machine conf iguration:
Machine- and serial no.:
F eeder t yp:
C o m p r e sso r typ :
G S -Sign no .:
8 page un it
16 page unit
Knif e unit " X"
St ream deliv er y:
O perat ion voltage (V: /Hz:)
Control voltage (V: /A :)
T ot al nominal current (V: /A:)
Main supply f use (A : )
Buckle fol ding machi ne B21
4; 4X; 44; 44X; 6; 6X; 64; 64X; 66; 66X
Continuo us feeder - C
For mats:Minimal format :
Maximal format:
Connect ed wat t age:Parellel unit
(220V;50HZ)Compressor:
Cont inuous feeder0,1 KW
8 page un it
Knif e unit " X"
St ream deliv er y SE500/ 3; A 56
Wo rk ing speedMin. work ing speed:
Max . w ork ing speed:
6 x 6 inch
21 x 33 inch
0,75 K W
1,5 KW
0,75 K W
0,55 K W
0,12 K W
400 inch/ min.
8000 inch/ min
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Operating ManualB21-C - en
Net lbsBr ut lbs
Weight in lbs:Continuous feede r 4 buck les12191585
Continuous feede r 6 buck les
Parallel unit 4 buc kles with noise hood9901631
Parallel unit 4 buc kles without noise
hood
Parallel unit 6 buc kles with noise hood10471752
Parallel unit 6 buc kles without noise
hood
8pg 4 buckle unit with noise hood
8pg 4 buckle unit withou t noise hood
8pg 6 buckle unit with noise hood
8pg 6 buckle unit withou t noise hood
12341600
Knif e unit " X" T530- 4X595881
Knife unit " X" T530- 44X637926
St ream deliv ery SE 500/ 379235
St ream deliv ery A 56218383
1.5Supplyed documents
Users ma nual:Counter:
Air produc er:
Sequence stat i on:
Wiring diagram no.:Machine:
Sequence stat i on:
Spa re pa rts manual:Mac hi ne:B21 Cont i nuous feeder
Knife unit "X":B21
St ream deli very:SE 500/3 / A56
Sequence uni t :
Knife li st:TM 35/2
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1.6Equipment
1.6.1Buckle folding machine
The buckle folding machine works exclusively in accordance with the principle of buckle folding.
The MBO buckle folding machine B21 with pile feeder has been developed to process sheets in
the sizes of 6 x 6 inch up to 21 x 33 inch. The production speed can be regulated between 400
and 8000 inch/min. However, this result depends on the type and size of sheet and type of fold.
The basic machine consists of a folding unit one with pile feeder as well as the well-proven MBO
register table.
1.6.2Folding unit one
The folding unit one is equipped with four (optional six) stainless-steel buckle plates, sheet stop
fine adjustment and integrated swing deflectors. Moreover , it is also equipped with the well-proven
MBO spiral foldrollers, which may be adjusted through the quick-setting elements located on top
of the machine, combined with the low-noise belt drive system and solid, quickly removeable
slitter shafts through plug bearings.
1.6.3Folding unit two
The folding unit two is a mobile buckle folding unit with own drive, register table, a maximum
working width of 21 inch as well as four buckle plates as descriped above.
Operating ManualB21-C - en
1.6.4Knife folding unit „X“
The knife folding unit “X”, which is equipped with belt drive system, maximum working width of
21inch, and electronical knife control is useable as a folding unit two or three.
The knife folding unit “X” has an own drive and self-control.
1.6.5Hook on stream delivery
The hook-on stream delivery SE500/3 is available in the configurations B21/4 ; B21/6 ; B21/44 ;
B21/64; B21/66 as standard. The mobile delivery A56 is optional. Machines with a unit ”X”
configuration, 4X ; 6X ; 44X; 64 or 66X, must choose the optional A56 ,because SE500/3 can
not be suspended at the ”X” unit.
The following description from the feeder to the machine should enable the operator to achieve a
general understanding of the machine.
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Operating ManualB21-C - en
1.7Functioning description
1.7.1Functioning description buckle fold
The principle of buckle fold is that
the sheet is always pushed into
the buckle plate.
three foldrollers and one buckle plate
are necessary to prepare a buckle fold.
Foldrollers 1 and 2 carry the sheet into
the buckle plate 4 to the sheet stop.
A buckle occurs during transporation
through these foldrollers to the direction
of foldrollers 2 and 3 by which the sheet
is folded through its passage.
1.7.2Functioning description knife fold
4
Two foldrollers 1 und 2 as well
as one knife 3 are necessary
to prepare aknife fold.
The sheet is transported under
the knife to a sheet stop and aligned.
After the knife has been released
it moves the sheet between
the foldrollers where it is folded
during its passage.
3
21
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Operating ManualB21-C - en
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Operating ManualB21-C - en
2Safety
2.1Representation of alerts
2.2.1Safety references and colours
Representation Meaning
Forbid
Red border
White background
Black symbol
Warning
Y ellow background
Black symbol
Commandment
Blue background
White symbol
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2.1.2General dangers signs
RepresentationMeaning
Operating ManualB21-C - en
Warning of hot surface
Warning of falling objects
Warning of rotating machine parts
Warning of hand injuries
Warning of dangerous electric tension
Caution, danger through stumble places
Caution, lifting of heavy machine parts
Caution, danger through rotating slitter shafts
Caution, danger through rotating chain drive
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2.1.2General dangers signs
RepresentationMeaning
Operating ManualB21-C - en
Caution, danger through rotating belt drives.
Caution before falling down of the opened protection hood.
Caution before flammable agents.
Danger before used cleaning agents and rags.
Warning of a dangerous place.
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2.1.3Danger level
Danger level give a reference to the heavy of the danger. They are constructed after a classification
system, which differs through different signal words:
•Danger (Safety signs presented)
•Warning (Safety signs presented)
•Caution (Safety signs presented)
•Caution (without Safety signs)
Danger levelsMeaning
'$1*(5
:$51,1*
Operating ManualB21-C - en
A directly threatening danger that leads to heavy injuries or to death.
A possibly dangerous situation that can lead to heavy injuries or to
death.
&$87,21
&$87,21
A possible dangerous situation that can lead to easy personal injury .
A possible dangerous situation that can lead to material damage.
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Operating ManualB21-C - en
2.1.4Safety advises at the operators manual
'$1*(5
Danger of electric tension.
Negligence can cause, heavy injuries or death.
Report damaged electrical connections to respnsible supervisor.
'$1*(5
Danger of electric tension at head clams with main switch off.
Negligence can cause, heavy injuries or death.
Work at the electronics can only be carried out of authorized persons or
skilled personnel.
'$1*(5
Danger of electric tension.
Negligence can cause, heavy injuries or death.
•Keep the main control cabinet and the lower distributor cabinet always
locked against unauthorized persons.
•During maintenance working at the control cabinet turn off main switch
and disconnect the network connector.
•Turn off and lock out system power before servicing.
:$51,1*
Danger of running machine parts.
Negligence can cause heavy personal injuries or extensive damages.
Report each audible/visible security-related change of the machine to the
responsible for that in your business.
Alterations reserved
:$51,1*
Danger before running belt-drive.
Negligence can cause, bruise emerges at the hands.
This work should be carried out by one person only !
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Operating ManualB21-C - en
:$51,1*
Danger before falling down of the opened protection hood.
Negligence can cause heavy injuries through bruise of body part.
Be sure that in work with opened noise hoods this is completely opened to
the attack.
&$87,21
Danger of stumble places through lying around cables.
Negligence can cause personal injuries.
Place the machines connections (cables, hoses, tubes) so, that they form
no stumble places.
'$1*(5
Danger of running machines part.
Negligence can cause, heavy injuries or death.
•Keep hairs always together bandage and protected.
•T ake by operation and maintenance working at the machine your
jewellery off.
•Carry during operation or maintenance on the machine only adjoining
garment.
'$1*(5
Danger of running machines part.
Negligence can cause, heavy injuries or death.
In sudden stop of the machine, review before turning on:
•That no further person is at the machine.
•That the machine is in a flawless condition.
:$51,1*
Danger of sound pressure.
Negligence can cause, ear damage can emerge.
Use an ear protection for work at the folding machine.
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Operating ManualB21-C - en
:$51,1*
Danger through maintenance tool.
Negligence can cause heavy personal injuries or extensive damages.
•Use only tools in good working condition.
•Pay attention that after adjustment or maintenance working at the
machine, all tools are removed.
'$1*(5
Danger of running machine parts during the installation work.
Negligence can cause heavy personal injuries or extensive damages.
•Allow service and cleaning works only to be carryed.
•Turn off the machine during maintenance and restoration work by the
main switch.
•Neutralize the electrical cabinet against unintentional switch on.
•Check before turning on, that no further person is at the machine.
&$87,21
Danger through heavy machines components.
Negligence can cause heavy personal injuries or extensive damages.
If the weight amounts more than 25 kg, a further person must be aid for
taken of the components.
:$51,1*
Danger of running machine parts.
Negligence can cause heavy personal injuries or extensive damages.
•Safety switches at the protection and noise hoods can not be
manipulated or modified.
•Adjustments by opened protection hoods are only permited for
setup. Setups can only be performed on machines with electronical
speed regulation.
•Machines with mecanical speed regulation can only be adjusted with
opened protection hoods throught the hand wheel.
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Operating ManualB21-C - en
:$51,1*
Danger of slitter shafts.
Negligence can cause cut injuries.
•During maintenance work at the slitter shafts, the use of
protection gloves and safteyshoes is required.
•Do not hold the slitter shafts by the tool but always at the
shaft.
:$51,1*
Danger before wrong use of cleansing agents.
Negligence can cause health defects.
•Avoid skin contact.
•Protect yourself against splashes in the eyes.
•Use for cleansing protection gloves.
•Inform yourself through the cleaner manufacturer about remaining
dangers and compatibility for human skin.
&$87,21
Danger before used cleansing rags.
Negligence can cause health defects.
•Note the fire dangers through the flammability of the cleaner .
•Detoxifythe cleaning rags.
•Inform yourself at the cleaner manufacturer about remaining dangers as
well as over the correct disposal.
:$51,1*
Danger of running machines part during the installation working.
Negligence can cause heavy personal injuries or extensive damages.
•Never grasp into the running machine in!
•Keep protection hood close during production.
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Operating ManualB21-C - en
2.1.5Dangerous zones / Warning signs at the machine
2.1.5.1Overview
48
9
5
6
7
3
2
10
1
17
11
15
16
1Suction wheel
2Ball bar
3Fold head - operator side cover
4Slitter shaft protection
5Mobile knife folding unit „X“
6Hand wheel at X-unit
7Mobile stream delivery A56 (Option)
8Hand wheel shaft/cleaner roller support
9Sheet transport 8 and 16 page unit
10Fold head drive side cover
11Compressor
12Main cabinet parallel unit
13Control cabinet 8 and 16 page unit
14Control cabinet mobile knife folding unit „X“
15Control cabinet stream delivery A56
16Control cabinet hook on stream delivery SE 500/3
17Feeder drum
14
13
12
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Operating ManualB21-C - en
2.1.5.2Danger references-arrangement and meaning
Pos. 01Suction wheel
Meaning:
Danger before running suction wheel. Negligence can cause bruises on your hands.
Keep your hands away from the running suction wheel.
Pos. 02Ball bar
&$87,21
3LQFKSRLQW
KD]DUG
.HHSKDQGV
FOHDU
&$87,21
3LQFKSRLQW
KD]DUG
.HHSKDQGV
FOHDU
Meaning:
Danger before ball bar. Negligence can cause bruises on your hands.
Keep your hands away from this dangerous place.
Pos. 03Fold head - operator side cover
Meaning:
Warning before moving machine part s in area of fold head - operator side cover. Work only under
super vision of a second person at the machine.
Read and understand operator´s manual before using this machine.