MBO B21 Original Manual

Buckle Folding Machine
Original Manual
Preserve for future appliance!
B21
Continuous Feeder
Operating Manual B21-C - en
Rua Joaquim Alves da S il va Apart ado 5093 4456-951 Perafita/ Portugal Tel.: + 351 22 998 22 00 Fax : +351 22 998 22 01
Document type: Stand: 13-09-2006 Professional : S. Mat os; M . Wiec h Version: 09/06 Language: English Altera ti o n s re served!
Operating manual / A NSI
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Operating Manual B21-C - en
Prologue
With the MBO folding machine you have purchased a valuable product. However, it is absolutely imperative to comply with all Safety Regulations and Safety Instructions. This Operating Manual should instruct you how to operate correctly the MBO folding machine and to comply with the Safety Regulations and to maintain the machine properly .
Keep this operator manual for future apply at the machine.
Copyright
All rights reserved. Any use of any of the marks appearing throughout the Products and Services, copy or relay to third party without the express written consent of MBO-Binder S.A., as appropriate, is strictly prohibited.
Warranty
Our products are contractually regularized. However, MBO´s warranty does not cover the following:
Self-assembling/installations and alterations at the machine.
Damages caused biy self-assembling/installations, faulty maintenance and self-repair .
Assembling of spare parts when not purchased from an authorized MBO dealer .
Not definded apply .
Removing of guards or safety devices and resultant damages.
Customer´s information
MBO machines and spare parts can be purchase from our dealers worldwide, also close to you. For questions, request for technical support or service please contact your dealer.
Allways indicate these statements for the sevice orders and spare part orders which can be read-off from the machine label.
Fabrication number
Serial number
Machine type Use only spare parts, which are supplied or recommended by the manufacturer .
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Operating Manual B21-C - en
Indice
1 General....................................................................................... 9
1.1 Content and diagram conventions............................................................... 9
1.2 Important references to the operating manual .......................................... 9
1.2.1 Marking of the product .....................................................................................10
1.2.2 Working area ...................................................................................................10
1.3 Product data .................................................................................................. 11
1.3.1 Floor plan B21/44X...........................................................................................11
1.3.2 Floor plan B21/64X.......................................................................................... 11
1.4 Technical Data............................................................................................... 12
1.5 Supplyed documents .................................................................................... 13
1.6 Equipment ...................................................................................................... 14
1.6.1 Buckle folding machine.................................................................................... 14
1.6.2 Folding unit one ............................................................................................... 14
1.6.3 Folding unit two ............................................................................................... 14
1.6.4 Knife folding unit „X“ ......................................................................................... 14
1.6.5 Hook on stream delivery................................................................................... 14
1.7 Functioning description ................................................................................ 15
1.7.1 Functioning description buckle fold .................................................................. 15
1.7.2 Functioning description knife fold ..................................................................... 15
2 Safety ......................................................................................... 17
2.1 Representation of alerts ...............................................................................17
2.2.1 Safety references and colours.......................................................................... 17
2.1.2 General dangers signs .....................................................................................18
2.1.3 Danger level ..................................................................................................... 20
2.1.4 Safety advises at the operators manual............................................................21
2.1.5 Dangerous zones / Warning signs at the machine ........................................... 25
2.2 Product security............................................................................................. 33
2.2.1 Obligation and liability...................................................................................... 33
2.2.2 Due use ...........................................................................................................34
2.2.3 Inappropriate use is: ........................................................................................ 34
2.3 Protection guard -general plan.................................................................... 35
2.3.1 Protection guard - general plan of machine ...................................................... 35
2.3.2 Protection guard list 8 and 16pg unit ................................................................ 36
2.3.3 Protection guard list knife folding unit „X“..........................................................37
2.3.4 Protection guard list Delivery A56..................................................................... 38
2.4 Organisational and personnel ..................................................................... 39
2.4.1 Working safety................................................................................................. 39
2.4.2 Demands on the operating personnel ............................................................... 39
2.4.3 Qualification and training.................................................................................. 39
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2.5 Personal protection equuipment ................................................................. 40
2.6 Tasks for Emergency ..................................................................................... 40
2.6.1 Rescue of persons ...........................................................................................40
2.6.2 Emerging substances ......................................................................................41
3.0 Transport ation, assembly and inst allation..............................42
3.1 Transportation ............................................................................................... 42
3.1.1 Feeder ............................................................................................................. 42
3.1.2 Parallel unit...................................................................................................... 43
3.1.3 8 and 16pg unit................................................................................................ 43
3.1.4 Mobile knife folding unit “X”............................................................................... 44
3.1.5 Mobile stream delivery ..................................................................................... 44
3.2 Assembly and installation of machine..................................... 45
3.3 Electrical connection .................................................................................... 45
3.3.1 Control cabinet................................................................................................. 47
3.3.2 Main current connection................................................................................... 47
3.3.3 Stream delivery ................................................................................................47
4.0 Maintenance ..............................................................................48
4.1 Tensioning or exchange of belts/tapes ....................................................... 49
4.1.1 Upper feeder transport tape.............................................................................. 49
4.1.2 Lower feeder transport tape.............................................................................. 49
4.1.3 Feeder chain.................................................................................................... 50
4.1.4 Alignment tape at register table ....................................................................... 50
4.1.5 Drive belt for suction wheel............................................................................... 51
4.1.6 Drive belt for foldrollers and slitter shaft at parallel unit .....................................51
4.1.7 Main drive of parallel unit..................................................................................51
4.1.8 Drive belt for foldrollers at parallel unit and slitter shafts at subsequent unit......52
4.1.9 Drive belt at register table of following folding unit............................................. 52
4.1.10 Drive belt for foldrollers and slitter shafts of knife folding unit “X” .......................53
4.1.1 1 Setting of air gap for knife coupling of knife folding unit “X”................................53
4.2 Lubrication / Cleaning ..................................................................................54
4.2.1 Main machine including register table ..............................................................54
4.2.2 Continuous feeder F......................................................................................... 54
4.2.3 Guides of pressure bars / Bearings of foldrollers ..............................................54
4.2.4 Coupling of knife folding unit “X”........................................................................ 55
4.2.5 Guide rails / sheet stop (knife folding unit “X”) .................................................. 55
4.2.6 Cleaning of foldrollers ....................................................................................... 55
4.2.7 Compressor .....................................................................................................56
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Operating Manual B21-C - en
5.0 Operation of the machine .........................................................57
B 1.0 Main control panel ........................................................................................ 58
B 2.0 Continuous feeder C ..................................................................................... 59
2.1 Generally settings............................................................................................ 59
2.2 Air support ..................................................................................................... 60
2.3 Transportation system - ventilation.............................................................. 61
2.4 Suction wheel ............................................................................................... 64
2.5 Vacu-Infeed (Option) ..................................................................................... 65
B 3.0 Register table with ball rail, double sheet control, sheet infeed
control .................................................................................................... 66
3.1 Ball rail .......................................................................................................... 66
3.1.1 Vacu-Alignment (Option) .................................................................................. 67
3.2 Double sheet control..................................................................................... 69
3.3 Sheet infeed .................................................................................................. 69
B 4.0 Parallel folding unit ...................................................................70
4.1 Setting of foldrollers ..................................................................................... 70
4.2 Buckle plates .................................................................................................71
4.3 Deflectors ....................................................................................................... 72
4.4 Combi buckle plates FTK (Option) .............................................................. 73
B 5.0 Slitter shafts...............................................................................74
5.1 Perforating..................................................................................................... 74
5.2 Special perforating knife (Option) ...............................................................75
5.3 Cutting ............................................................................................................ 75
5.4 Scoring ........................................................................................................... 75
5.5 Gully cut ......................................................................................................... 76
5.6 Edge trimming ............................................................................................... 7 7
5.7 Slitter shaft guard.......................................................................................... 78
B 6.0 Mobile buckle folding unit ........................................................ 79
6.1 Installation ..................................................................................................... 79
6.2 Setting and sheet transportation ................................................................. 79
6.3 Electrical connection .................................................................................... 80
6.4 Control panel................................................................................................. 80
6.5 Foldrollers and slitter shafts at subsequent folding units .......................... 80
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B 7.0 Mobile knife folding unit “X” .................................................... 81
7.1 Installation .....................................................................................................81
7.2 Electrical connection .................................................................................... 81
7.3 Setting and sheet transportation ................................................................. 82
7.3.1 Knife folding unit “X” as first crossfold...............................................................82
7.3.2 Knife folding unit “X” as 2nd crossfold (threefold) ..............................................84
7.3.3 Foldrollers / Slitter shafts of the knife folding unit “X” ........................................ 84
7.3.4 Knife setting..................................................................................................... 85
B 8.0 Noise damping device ..............................................................87
B 9.0 Stream delivery .........................................................................88
9.1 Mobile stream delivery A56.......................................................................... 88
9.2 Hook-on stream delivery SE500/3 ................................................................89
D10.0 Instructions to the use.............................................................. 90
D10.1 Setting instructions for the most commonly folds ......................................90
10.1.1 Parallelfold .......................................................................................................90
10.1.2 Crossfold .........................................................................................................92
10.1.3 Threefold ..........................................................................................................93
M 1.0 Installation instruction ..............................................................94
1.1 Conveyer table for unit “X”.......................................................................... 94
M2.0 Maintenance protocol............................................................... 95
M 3.0 Pulley and belt drive ................................................................. 96
M 4.0 Out of order ........................................................................................100
4.1 Statements for the storage ...........................................................................100
4.2 Environment and disposal ............................................................................100
4.3 Disposal of the old machine.........................................................................101
4.3.1 Disposal with order at the supplier ...................................................................101
4.3.2 Disposal with order at a disposal and wrecking ................................................101
4.3.3 Disposal over the own firm ...............................................................................101
4.4 Ground-water protection .............................................................................. 101
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Operating Manual B21-C - en
1 General
1.1 Content and diagram conventions
That construct organizes itself this user information in: Chapter 1: General Chapter 2: Safety Chapter 3: Transportation/Set up/Installation Chapter 4: Adjustment/Setup Chapter 5: Operation Chapter 6: Out of order
the sequnce of these chapters enables you a uniformly progressive trained success with the unse of the machine. The single chapters gives first a surveyover the subject handled, going progressively into detail.
Working hint and information:
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This sign marks information that seve the securityand the protection of the machine.
This sign marks information for procedure, that guarantee a simple and helpful mode of operation.
1.2 Important references to the operating manual
The existing user information is aligned on the operator of the machine. It should make the operator trusted with the operation method, operating mode, security references and the maintenance of this machine.
This user information is a part of your product. It must be stored during the service life of the product at the machine. Give this instruction to each following owner or user of the product.
Keep this user information allways updated. Introduce every update in this document. Our machine corresponds at the moment of delivery to the newest state of technology . As we work
permanently at further developments, we reserve ourselves changes. User judgment of the operating instructions:
Our operating instructions are regularly updated. Help us with your proposals to form user-friendly operating instructions.
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1.2.1 Marking of the product
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The identification of the machine as well as the most important machines data can be seen at the machine in the type sign (1).
Operating Manual B21-C - en
1
Allways indicate these statements for the sevice orders and spare part orders:
Fabrication number
Serial number
Machine type
1.2.2 Working area
The represented graphics show the single working area of the machine. The permitted work field during the operation is marked in grey .
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1.3 Product data
1.3.1 Floor plan B21/44X
Operating Manual B21-C - en
1.3.2 Floor plan B21/64X
Measurements in inch
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Measurements in inch
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1.4 Technical Data
Operating Manual B21-C - en
Machine data:
Certif icat ion: Conf ormity certif icat ion:
Sound e mission: Sound emission (Al):
Elect rica l data: W iring diagram no.:
Name:
Customers address:
Machine conf iguration: Machine- and serial no.: F eeder t yp: C o m p r e sso r typ :
G S -Sign no .:
8 page un it 16 page unit Knif e unit " X" St ream deliv er y: O perat ion voltage (V: /Hz:) Control voltage (V: /A :) T ot al nominal current (V: /A:) Main supply f use (A : )
Buckle fol ding machi ne B21
4; 4X; 44; 44X; 6; 6X; 64; 64X; 66; 66X
Continuo us feeder - C
For mats: Minimal format :
Maximal format:
Connect ed wat t age: Parellel unit (220V;50HZ) Compressor:
Cont inuous feeder 0,1 KW 8 page un it Knif e unit " X" St ream deliv er y SE500/ 3; A 56
Wo rk ing speed Min. work ing speed:
Max . w ork ing speed:
6 x 6 inch 21 x 33 inch
0,75 K W 1,5 KW
0,75 K W 0,55 K W 0,12 K W
400 inch/ min. 8000 inch/ min
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Operating Manual B21-C - en
Net lbs Br ut lbs
Weight in lbs: Continuous feede r 4 buck les 1219 1585
Continuous feede r 6 buck les Parallel unit 4 buc kles with noise hood 990 1631 Parallel unit 4 buc kles without noise
hood Parallel unit 6 buc kles with noise hood 1047 1752 Parallel unit 6 buc kles without noise
hood 8pg 4 buckle unit with noise hood
8pg 4 buckle unit withou t noise hood
8pg 6 buckle unit with noise hood
8pg 6 buckle unit withou t noise hood
1234 1600
Knif e unit " X" T530- 4X 595 881
Knife unit " X" T530- 44X 637 926
St ream deliv ery SE 500/ 3 79 235
St ream deliv ery A 56 218 383
1.5 Supplyed documents
Users ma nual: Counter:
Air produc er: Sequence stat i on:
Wiring diagram no.: Machine:
Sequence stat i on:
Spa re pa rts manual: Mac hi ne: B21 Cont i nuous feeder
Knife unit "X": B21 St ream deli very: SE 500/3 / A56 Sequence uni t :
Knife li st: TM 35/2
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1.6 Equipment
1.6.1 Buckle folding machine
The buckle folding machine works exclusively in accordance with the principle of buckle folding. The MBO buckle folding machine B21 with pile feeder has been developed to process sheets in the sizes of 6 x 6 inch up to 21 x 33 inch. The production speed can be regulated between 400 and 8000 inch/min. However, this result depends on the type and size of sheet and type of fold.
The basic machine consists of a folding unit one with pile feeder as well as the well-proven MBO register table.
1.6.2 Folding unit one
The folding unit one is equipped with four (optional six) stainless-steel buckle plates, sheet stop fine adjustment and integrated swing deflectors. Moreover , it is also equipped with the well-proven MBO spiral foldrollers, which may be adjusted through the quick-setting elements located on top of the machine, combined with the low-noise belt drive system and solid, quickly removeable slitter shafts through plug bearings.
1.6.3 Folding unit two
The folding unit two is a mobile buckle folding unit with own drive, register table, a maximum working width of 21 inch as well as four buckle plates as descriped above.
Operating Manual B21-C - en
1.6.4 Knife folding unit „X“
The knife folding unit “X”, which is equipped with belt drive system, maximum working width of 21inch, and electronical knife control is useable as a folding unit two or three. The knife folding unit “X” has an own drive and self-control.
1.6.5 Hook on stream delivery
The hook-on stream delivery SE500/3 is available in the configurations B21/4 ; B21/6 ; B21/44 ; B21/64; B21/66 as standard. The mobile delivery A56 is optional. Machines with a unit ”X” configuration, 4X ; 6X ; 44X; 64 or 66X, must choose the optional A56 ,because SE500/3 can not be suspended at the ”X” unit.
The following description from the feeder to the machine should enable the operator to achieve a general understanding of the machine.
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1.7 Functioning description
1.7.1 Functioning description buckle fold
The principle of buckle fold is that the sheet is always pushed into the buckle plate.
three foldrollers and one buckle plate are necessary to prepare a buckle fold. Foldrollers 1 and 2 carry the sheet into the buckle plate 4 to the sheet stop.
A buckle occurs during transporation through these foldrollers to the direction of foldrollers 2 and 3 by which the sheet is folded through its passage.
1.7.2 Functioning description knife fold
4
Two foldrollers 1 und 2 as well as one knife 3 are necessary to prepare aknife fold.
The sheet is transported under the knife to a sheet stop and aligned.
After the knife has been released it moves the sheet between the foldrollers where it is folded during its passage.
3
21
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Operating Manual B21-C - en
2 Safety
2.1 Representation of alerts
2.2.1 Safety references and colours
Representation Meaning
Forbid
Red border White background Black symbol
Warning
Y ellow background Black symbol
Commandment
Blue background White symbol
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2.1.2 General dangers signs
Representation Meaning
Operating Manual B21-C - en
Warning of hot surface
Warning of falling objects
Warning of rotating machine parts
Warning of hand injuries
Warning of dangerous electric tension
Caution, danger through stumble places
Caution, lifting of heavy machine parts
Caution, danger through rotating slitter shafts
Caution, danger through rotating chain drive
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2.1.2 General dangers signs
Representation Meaning
Operating Manual B21-C - en
Caution, danger through rotating belt drives.
Caution before falling down of the opened protection hood.
Caution before flammable agents.
Danger before used cleaning agents and rags.
Warning of a dangerous place.
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2.1.3 Danger level
Danger level give a reference to the heavy of the danger. They are constructed after a classification system, which differs through different signal words:
Danger (Safety signs presented)
Warning (Safety signs presented)
Caution (Safety signs presented)
Caution (without Safety signs)
Danger levels Meaning
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Operating Manual B21-C - en
A directly threatening danger that leads to heavy injuries or to death.
A possibly dangerous situation that can lead to heavy injuries or to death.
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A possible dangerous situation that can lead to easy personal injury .
A possible dangerous situation that can lead to material damage.
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2.1.4 Safety advises at the operators manual
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Danger of electric tension. Negligence can cause, heavy injuries or death.
Report damaged electrical connections to respnsible supervisor.
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Danger of electric tension at head clams with main switch off. Negligence can cause, heavy injuries or death.
Work at the electronics can only be carried out of authorized persons or skilled personnel.
'$1*(5
Danger of electric tension. Negligence can cause, heavy injuries or death.
Keep the main control cabinet and the lower distributor cabinet always locked against unauthorized persons.
During maintenance working at the control cabinet turn off main switch and disconnect the network connector.
Turn off and lock out system power before servicing.
:$51,1*
Danger of running machine parts. Negligence can cause heavy personal injuries or extensive damages.
Report each audible/visible security-related change of the machine to the responsible for that in your business.
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:$51,1*
Danger before running belt-drive. Negligence can cause, bruise emerges at the hands.
This work should be carried out by one person only !
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:$51,1*
Danger before falling down of the opened protection hood. Negligence can cause heavy injuries through bruise of body part.
Be sure that in work with opened noise hoods this is completely opened to the attack.
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Danger of stumble places through lying around cables. Negligence can cause personal injuries.
Place the machines connections (cables, hoses, tubes) so, that they form no stumble places.
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Danger of running machines part. Negligence can cause, heavy injuries or death.
Keep hairs always together bandage and protected.
T ake by operation and maintenance working at the machine your jewellery off.
Carry during operation or maintenance on the machine only adjoining garment.
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Danger of running machines part. Negligence can cause, heavy injuries or death.
In sudden stop of the machine, review before turning on:
That no further person is at the machine.
That the machine is in a flawless condition.
:$51,1*
Danger of sound pressure. Negligence can cause, ear damage can emerge.
Use an ear protection for work at the folding machine.
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:$51,1*
Danger through maintenance tool. Negligence can cause heavy personal injuries or extensive damages.
Use only tools in good working condition.
Pay attention that after adjustment or maintenance working at the machine, all tools are removed.
'$1*(5
Danger of running machine parts during the installation work. Negligence can cause heavy personal injuries or extensive damages.
Allow service and cleaning works only to be carryed.
Turn off the machine during maintenance and restoration work by the main switch.
Neutralize the electrical cabinet against unintentional switch on.
Check before turning on, that no further person is at the machine.
&$87,21
Danger through heavy machines components. Negligence can cause heavy personal injuries or extensive damages.
If the weight amounts more than 25 kg, a further person must be aid for taken of the components.
:$51,1*
Danger of running machine parts. Negligence can cause heavy personal injuries or extensive damages.
Safety switches at the protection and noise hoods can not be manipulated or modified.
Adjustments by opened protection hoods are only permited for setup. Setups can only be performed on machines with electronical speed regulation.
Machines with mecanical speed regulation can only be adjusted with opened protection hoods throught the hand wheel.
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:$51,1*
Danger of slitter shafts. Negligence can cause cut injuries.
During maintenance work at the slitter shafts, the use of
protection gloves and safteyshoes is required.
Do not hold the slitter shafts by the tool but always at the
shaft.
:$51,1*
Danger before wrong use of cleansing agents. Negligence can cause health defects.
Avoid skin contact.
Protect yourself against splashes in the eyes.
Use for cleansing protection gloves.
Inform yourself through the cleaner manufacturer about remaining dangers and compatibility for human skin.
&$87,21
Danger before used cleansing rags. Negligence can cause health defects.
Note the fire dangers through the flammability of the cleaner .
Detoxifythe cleaning rags.
Inform yourself at the cleaner manufacturer about remaining dangers as well as over the correct disposal.
:$51,1*
Danger of running machines part during the installation working. Negligence can cause heavy personal injuries or extensive damages.
Never grasp into the running machine in!
Keep protection hood close during production.
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2.1.5 Dangerous zones / Warning signs at the machine
2.1.5.1 Overview
48
9
5
6
7
3
2
10
1
17
11
15
16
1 Suction wheel 2 Ball bar 3 Fold head - operator side cover 4 Slitter shaft protection 5 Mobile knife folding unit „X“ 6 Hand wheel at X-unit 7 Mobile stream delivery A56 (Option) 8 Hand wheel shaft/cleaner roller support 9 Sheet transport 8 and 16 page unit 10 Fold head drive side cover 11 Compressor 12 Main cabinet parallel unit 13 Control cabinet 8 and 16 page unit 14 Control cabinet mobile knife folding unit „X“ 15 Control cabinet stream delivery A56 16 Control cabinet hook on stream delivery SE 500/3 17 Feeder drum
14
13
12
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2.1.5.2 Danger references-arrangement and meaning
Pos. 01 Suction wheel
Meaning: Danger before running suction wheel. Negligence can cause bruises on your hands. Keep your hands away from the running suction wheel.
Pos. 02 Ball bar
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Meaning: Danger before ball bar. Negligence can cause bruises on your hands. Keep your hands away from this dangerous place.
Pos. 03 Fold head - operator side cover
Meaning: Warning before moving machine part s in area of fold head - operator side cover. Work only under
super vision of a second person at the machine. Read and understand operator´s manual before using this machine.
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Pos.04 Slitter shaft protection
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Meaning: Danger before rotating slitter shafts. Negligence can cause cut or tear off of body parts.
Lock out power and allow machine to stop before opening.
Pos.05 Mobile knife folding unit „X“
Operating Manual B21-C - en
Meaning: Read and understand operator´s manual before using this machine.
Meaning: Danger before rotating slitter shafts. Negligence can cause cut or tear off of body parts.
Lock out power and allow machine to stop before opening.
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Pos. 06 Hand grip at X-Unit
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Meaning: Danger before material damages. Operate X-Unit only with locked hand grip.
Pos.07 Mobile stream delivery A76
Operating Manual B21-C - en
2SHUDWHRQO\ ZLWKORFNHG NQXUO
Meaning: Read and understand operator´s manual before using this machine.
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Operating Manual B21-C - en
.HHSKDQGV FOHDURIUROOHUV
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Pos.08 Hand wheel shaft/cleaner roller support
1
Pos. 1
Pos. 2
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1
1
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Meaning Pos. 1 Danger before rotating machine shafts. Negligence can cause cut or tear off of body parts.
Keep your hands clear of rollers.
Meaning Pos. 2 Danger before rotating slitter shafts. Negligence can cause cut or tear off of body parts.
Lock out power and allow machine to stop before opening.
Alterations reserved
Page 29
Version 05/2008
Operating Manual B21-C - en
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Pos 09 Sheet transport 8 and 16 page unit
Meaning Pos.1 Danger before rotating machine shafts. Negligence can cause cut or tear off of body parts.
Keep your hands clear of rollers. Meaning Pos.2 Danger before rotating transport rollers at the sheet transport. Negligence can cause bruises on
your hands. Keep hands clear of rollers.
Pos. 10 Fold head drive side cover
Pos. 1
Pos. 2
Meaning: Warning before moving machine parts in area of parallel fold head-drive side cover . W ork only
under super vision of a second person at the machine.
Pos. 11 Sheet guide support
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Meaning: Read and understand the operator manual before using this machine.
Page30Alterations reserved Version 05/2008
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