MBM Corporation TRIUMPH 5222 User Manual

IDEAL 5222 DIGICUT

GB Operating InstructionsGuillotines

IDEAL 5222 DIGICUT

D Bitte lesen Sie vor Inbetriebnahme der Maschine unbedingt diese Betriebsanleitung

GB Please read these operating instructions before putting the machine into operation

F Nous vous prions de lire attentivement le mode d’emploi avant d’utiliser la machine,

NL Leest u voor de ingebruik name van het apparaat a.u.b. deze gebruiksaanwijzing

E Le recomendamos lea las instrucciones antes de poner en funcionamiento esta

S Läs igenom denna bruksanvisning innan ni startar maskinen. Var noga med

FIN Lue nämä käyttö-ohjeet läpi ennenkuin käynnistät laitteen!

N Lees gjennom denne bruksannvisningen før De tar i bruk maskinen

PL Proszę uważnie przeczytać instrukcję obsługi przed uruchomieniem urządzenia i

RUS Пожалуйста, прочитайте инструкцию по эксплуатации перед установкой

H A gép üzembe helyezése előtt figyelmesen olvassa el a kezelési utasítást és tartsa

TR Lütfen makineyi çalýþtýrmadan önce bu kullanma talimatlarýný dikkatli bir þekilde

DK Før installation af maskinen bedes De venligst læse brugervejledningen

CZ Prosím přečtěte si instrukce k obsluze a dodržujte bezpečnostní

P Por favor leiam o manual de instruções antes de colocar a máquina em operação

GR РБСБКБЛЩ ДЙБВБУФЕ ФЙУ ПДЗГЙЕУ ЧСЗУЕЩУ КБЙ ФЙУ РСПЦХЛБОЕЙУ

SLO Prosimo preberite navodila za uporabo ter upoštevajte varnostna opozorila preden

SK Starostlivo si preštudujte tento návod na obsluhu pred uvedením stroja do

EST Palun lugege enne masina käivitamist käesolevat kasutusjuhendit ning järgige

CHI

Safety precautions

•

und beachten Sie die Sicherheitshinweise. Die Betriebsanleitung muss jederzeit verfügbar sein.

and observe the safety precautions. The operating instructions must always be available.

et attirons votre attention sur les consignes de sécurité. Les instructions d'utilisation et les consignes de sécurité doivent toujours être disponibles. Les instructions

d'utilisation et les consi.

goed door en neemt u de veiligheidsinstructies n acht. De gebruiksaanwijzing en de veiligheids-voorschriften moeten altijd binnen handbereik zijn.

I Per favore legga questo manuale di istruzione prima di mettere in funzione il

distruggidocumenti e osservi le regole di sicurezza. Le istruzioni d’uso devono essere sempre disponibili.

máquina y cumpla las normas de seguridad. Las instrucciones de servicio y seguridad deben estar siempre disponibles.

säkerhetsföreskrifterna. Instruktionsmanualen måste alltid finnas tillgänglig.

Noudata turvaohjeita. Käyttöohjeiden on oltava aina saatavilla.

Vær oppmerksom på sikkerhetsforskriftene. Opperatørmanualen må alltid være tilgjengelig.

stosować się do przepisów bezpieczeństwa. Instrukcje obsługi muszą być

zawsze dostępne.

аппарата, соблюдайте технику безопасности. Инструкция по эксплуатации должна находиться в доступном для пользователя месте.

be a biztonsági előírásokat. A kezelési utasításnak mindig elérhetőnek kell lennie.

okuyunuz ve belirtilen güvenlik önlemlerine uyunuz. Kullanma Talimatlarý her zaman kullanýma hazýr olmalýdýr.

brugervejledningen og være opmærksom på sikkerhedsanvisningerne. Brugervejledningen skal altid være tilgængelig.

upozornění. Návod k obsluze musí být vždy dostupný.

e vejam as precauções de segurança. As instruções de operação deverão estar sempre disponíveis.

БУЦБЛЕЙБУ РСЙН ВБЛЕФЕ ФП МЗЧБНЗМБ УЕ ЛЕЙФПХСГЙБ. ПЙ ПДЗГЙЕУ ЧСЗУЗУ РСЕРЕЙ НБ ЕЙНБЙ РБНФБ ДЙБИЕУЙМЕУ.

zaženete naparavo. Navodila naj bodo vedno pri roki.

prevádzky a najmä bezpecnostné predpisy. Držte tento návod na obsluhu na

dostupnom mieste.

ohutusnõudeid. Kasutusjuhend peab alati käepärast olema.

•

UAE

- 2-

Safety precautions

•

5222 DIGICUT

•

D Keine Bedienung durch Kinder!

GB Children must not operate the machine!

F Pas d‘utilisation par un enfant!

NL Geen bediening door kinderen!

I Non lasciare utilizzare il tagliacarte a bambini! E No dejar que la utilicen los niños! S Installera maskinen utom räckhåll för barn!

FIN Asentakaa laite lasten ulottumattomiin!

N Installer maskinen utenfor rekkevidde for barn!

PL Dzieciom nie wolno obsługiwać urządzenia!

RUS

Не допускайте детей к пользованию аппаратом!

H Gyerekek a gépet nem kezelhetik!

TR Makinayý Çocuklar Kullanmamalýdýr!

DK Må kun betjenes af voksne!

CZ Stroj nesmí být obsluhován dětmi!

P As crianças não devem trabalhar com a máquina!

GR БРБГПСЕХЕФБЙ З ЧСЗУЗ БРП РБЙДЙБ!

SLO Otroci ne smejo uporabljati naprave!

SK So strojom nesmú pracovat deti! EST Lapsed ei tohi masinat kasutada! CHI UAE

D Nicht unter das Messer fassen!

GB Do not reach beneath the blade!

F Ne pas passer les mains sous la lame!

NL Niet met de handen onder het mes komen!

I Non toccare la lama nella parte inferiore! E ¡No tocar debajo de la cuchilla! S Sträck inte in handen under kniven!

FIN Älä laita kättäsi terän alle!

N Plasser aldri hender ol. under kniven!

PL Nie wkładać rąk pod noże!

RUS

Избегайте попадания рук под лезвие!

H Ne nyúljon a kés alá!

TR Elinizi býçaðýn altýna sokmayýnýz!

DK Stik ikke hænderne ind under knivbladet!

CZ Nesahejte pod ostří nože!

P Não tocar na parte inferior da faca!

GR МЗН БГГЙЖЕФЕ ФП КБФЩ МЕСПУ ФЗУ ЛЕРЙДБУ!

SLO Ne segajte z roko pod rezilo!

SK Nevkladajte ruky pod nôž! EST Ärge pange kätt tera alla! CHI UAE

-3 -

5222 DIGICUT

IDEAL 5222 DIGICUT

D Messer nie lose liegen lassen!

Messer nur mit Messerwechselvorrichtung oder im Messertransportkasten befördern! (siehe Seite 29 und 31).

GB Never leave the blade unattended!

NL Laat nooit de messen alleen achter!

FIN Käsittele terää aina varoen. Älä siirrä tai kuljeta

PL Nigdy nie pozostawiać noży bez nadzoru.

RUS Не оставляйте открытое лезвие без присмотра! Не

TR Býçaðý hiçbir zaman gözetimsiz býrakmayýnýz!

- 4 -

Warnung! Verletzungsgefahr!

Do not extract or transport the blade without protection! (See page 29 and 31).

Danger! Risk of injury!

F Ne jamais laisser la lame sans protections!

Elle ne doit être démontée qu’à l’ aide du dispositif de changement de lame (cf. page 29 et 31), ou transportée dans son étui en bois!

Danger! Risques de coupures!

Transporteer de messen niet zonder de houten bescherming (zie pagina 29 en 31).

Waarschuwing! Opgelet voor ongevallen!

I Non lasciare mai la lama incustodita. Non rimuovere o

trasportare la lama senza protezione. (Vedi pagina 29 e 31).

Attenzione! Rischio di infortunio!

E ¡No quitar la cuchilla sin prestar atención. No desmontar no

transportar la cuchilla sin protección! (vérase pág. 29 y 31)

¡Advertencia! ¡Peligro de hacerse daño!

S Lämna aldrig maskinen obemannad. Ta inte ur eller

transportera kniven utan skydd. (se sid 29 och 31).

Skaderisk!

terää ilman suojaa! (katso sivu 29 ja 31)

Loukkaantumisen vaara!

N La aldri kniven ligge ubeskyttet. Ta aldri ut kniven eller

transporter den uten beskyttelse (Se side 29 og 31)

FARE! Muligheter for skade!

Nie wyciągać lub transportować noży bez osłon! (zobacz strona 29 i 31).

Ryzyko skaleczenia sie!

пытайтесь извлечь или транспортировать лезвие без

специальных мер предосторожности!

(См. страницы 29 è 31)

Соблюдайте выше перечисленные правилаСоблюдайте выше перечисленные правила

Соблюдайте выше перечисленные правила

Соблюдайте выше перечисленные правилаСоблюдайте выше перечисленные правила

для избежания травм!для избежания травм!

для избежания травм!

для избежания травм!для избежания травм!

H Soha ne hagyja a kést őrizetlenül!

Ne vegye ki vagy ne szállítsa a kést védőtok nélkül! (Lásd 29. és 31. oldal)

Veszély! Sérülésveszély!

Býçaðý muhafazasýz olarak yerinden çýkartmayýnýz veya taþýmayýnýz! (Sayfa 29 ve 31’e bakýnýz)

Dikkat! Yaralanma riski!

Safety precautions

•

Safety precautions

•

5222 DIGICUT

•

DK Knivbladet må aldrig efterlades uden opsyn. Forsøg ikke at

afmontere eller transportere knivbladet uden beskyttelse! (Se side 29 og 31)

CZ Nikdy nenechávejte nůž bez krytu. Nikdy nevyjímejte nebo

GR МЗН БЦЗНЕФЕ ФЗН ЛЕРЙДБ БНЕРЙФЗСЗФЗ! МЗН

SLO Nikoli ne puščajte rezila nazaščitenega. Nikoli ne prenašajte

SK Nenechávajte nôž nechránený (nezabezpecený)! Nevyberajte

EST Ärge jätke lõiketera kunagi järelevalveta! Ärge pikendage ega

CHI

FARE! Risiko for legemlig beskadigelse.

neprepravujte nuz bez ochranného krytu (viz. strany 29 a 31)

Nebezpecí!Nebezpecí!

Nebezpecí! Riskujete zranení!

Nebezpecí!Nebezpecí!

P Deixar a faca sempre em local seguro! Não retirar ou

transportar a faca sem protecção! (Ver pág. 29 e 31)

Perigo! Risco de dano!

БЛЛБЖЕФЕ ¹ МЕФБЦЕСЕФЕ ФЗН ЛЕРЙДБ ЩСЙУ РСПЦХЛБОЗ (ДеЯфе учефйкЬ уфйт уелЯдет 29 & 31)

РСПУПЧЗ! КЙНДХНПУ ФСБХМБФЙУМПХ!

rezilo brez zaščite. ( glej stran 29 in 31).

Pozor!Pozor!

Pozor! Nevarnost poškodbe.

Pozor!Pozor!

alebo netransportujte nôž bez ochrany (vid s. 29 a 31)

Riziko úrazu! Riziko úrazu!

Riziko úrazu!

Riziko úrazu! Riziko úrazu!

teisaldage tera kaitseseadmeteta! (Vt lk 29 ja 31.)

Oht! Vigastuste oht!

29

31

UAE

29

31

-5 -

5222 DIGICUT

IDEAL 5222 DIGICUT

Safety precautions

•

D Keine harten und splitternden Materialien schneiden!

GB Do not cut hard materials or materials which may splinter!

F La coupe de matériaux trop durs ou risquant des projections

est interdite!

NL Snij geen harde materialen of materiaal dat kan splinteren!

I Utilizzare il tagliacarte esclusivamente per il taglio di risme

di carta o materiali analoghi!

E ¡No cortar materiales duros o materiales que puedan

astillarse!

S Förstör inte hârt material eller material som kan splittras!

FIN Asentakaa laite lasten ulottumattomiin!

N Ikke kutt hardt metall eller materiale som kan splintre!

PL Nie ciąć twardych materiałów lub materiałów, które mogą

ulec odpryśnięciu!

RUS

Данный резак не предназначен для резки твердых материалов или материалов, которые могут расщепляться!

H Ne vágjon kemény vagy olyan anyagot, amely repedhet!

TR Sert veya parçalanabilecek malzemeleri kesmeyiniz!

DK Der må ikke skæres i hårde materialer eller i materialer, der

kan splintre!

CZ Neřežte tvrdý materiál, při kterém mohou ustřelovat ostré

úlomky!

P Não cortar materiais duros ou materiais que possam lascar!

GR МЗН КПВЕФЕ УКЛЗСБ ХЛЙКБ ¹ ХЛЙКБ РПХ

ИСХММБФЙЖПНФБЙ!

SLO Nikoli ne režite trdih materialov ali materialov, ki se lahko

razcepijo!

SK Nerežte tvrdé materiály, alebo materiály, z ktorých môžu

vystrelovat ostré úlomky!

EST Ärge lőigake kővasid materjale ega materjale, mis vőivad

pilbasteks puruneda!

CHI UAE

•

- 6 -

Safety precautions

•

5222 DIGICUT

•

The machine is designed for cutting stacks of paper to a specified size. This machine is constructed for "one-man operation" only!

Warning! Clips or similar damage the

cutting blade.

Disconnect from the mains before starting any service work or before removing the panels!

-7 -

Replacement of blade and cutting stick may be performed only when the main switch is switched off!

IDEAL 5222 DIGICUT

A

B

A

5222 DIGICUT

All components which could endanger the

B

operator are covered by a guard (A)! Do not operate the machine without the following safety devices:

• Panels, tightly screwed (A).

• Safety beam guard (B).

Safety precautions

•

A

B

A

- 8 -

The cutting action, which is dangerous to the operator, is protected by a two-handed control system (A) and safety beam guard (B).

Safety precautions

•

5222 DIGICUT

•

Protect mains cable against heat, oil and sharp edges!

230 V / 16 A 115 V / 20 A

Connect the power cord to a single phase socket.

Ensure free access to mains!

-9 -

5222 DIGICUT

IDEAL 5222 DIGICUT

Safety precautions

•

When not in use for a longer period switch off. (Main switch to "0").

Danger!

Blade must always be covered by the pressing bar

•

OK

Clamping

Blade

OK

- 10 -

5222 DIGICUT

Installation

•

A

•

2.

A

The machine is delivered ready for operation. 4 strong people are required to lift the machine from the pallet. Side tables, left and right, (A) are available as accessories. Attach the side tables to the front table so that the upper surface is level.

Reassemble the safety light beam.

For transport through narrow doors:

• Remove side tables The width, without light beam and side tables, is 850 mm.

Danger! The machine must not be put into operation without the safety light beam.

1.

2.

Assemble the side tables.

Remove the light beam. (1. - 2.)

1.

5.

4.

-11 -

3x

3.

5.

3x

4.

3x

3.

Screw on the side tables and light beam (3. - 5.).

IDEAL 5222 DIGICUT

5222 DIGICUT

Plug into socket.

Installation

•

- 12 -

Operation

•

A

B

5222 DIGICUT

•

It is forbidden to operate the machine if the

A

B

operating and safety instructions have not been understood. Please check the safety devices are functioning and complete before use.

• All covers have to be mounted (A).

• Safety beam guard must be mounted (B).

• The release for cutting is allowed only if the

two-hand safety device is operated at the same time (C)

• Safety light beam:

The machine stops immediately if anyone reaches into the cutting area (D).

STOP

A

We recommend you keep a record of your test results.

C

D

-13 -

IDEAL 5222 DIGICUT

A

5222 DIGICUT

C

B

Operation

•

Position the main switch to "I" (A). Insert the key for the control system and move it to the right (B). Press Machine will automatically go to the start position. The machine is now ready for use.

button (C).

S

•

The measurement is set either with the handwheel (A) or by programming (B) the cutting measurements. Measurement is shown on the display in inches or cm (B).

B

A

- 14 -

Operation

•

5222 DIGICUT

•

A

C

B

A

D

C

B

Optical cutting line indicator:

Optical cutting red line (A) that indicates the position of the cut. Blade cuts on the front edge (B) of the light beam.

Mechanical cutting line indicator:

The clamp (C) can be used as cutting line indicator for cutting. When the false clamp is pushed down with the foot pedal " appear on the display and the backgauge can only be moved with the hand-wheel.

Do not press the paper stack with the foot pedal when the backgauge is in operation.

Only use the optical cutting line indicator and mechanical cutting line indicator when no exact cut is required.

Position the paper on the backgauge (A) and side lays left or right (B). To move paper stacks, please use the paper knock-up block (C) provided. (Run backgauge to the front for turning the paper stack).

CC

C" will

CC

B

-15 -

IDEAL 5222 DIGICUT

C

A

D

5222 DIGICUT

D

Operation

•

False clamp plate:

A clamp plate (A) is fitted to the machine to prevent pressure marks on sensitive material.

To dismount:

• Remove the clamp plate (A) by turning the

screwdriver (found in tool box) in the space between the clamp and clamp plate.

• Store the clamp plate in the provided holder

(C)  The remaining cut is 2,2 cm.

Warning!

Make sure the false clamp is in the provided holder otherwise measurements below 9 cm cannot be entered.

To mount:

• The clamp plate (A) is inserted to the top into

the clamp (D).  The remaining cut with the false clamp is 9 cm. With the handwheel 7cm.

•

- 16 -

Operation

•

5222 DIGICUT

•

The clamp moves automatically when cutting is activated. The paper can be pressed in advance, with the foot pedal (A).

A

Cutting activation:

Press both buttons of the two-handed control system (A) simultaneously and keep them pressed until the paper is completely cut.

Symboles for Cutting activation:

Cutting sequence with automatic clamping.

A

+

To interrupt or stop cutting:

To interrupt or stop cutting, release both buttons (A) of the two-hand control.

A

-17 -

5222 DIGICUT

IDEAL 5222 DIGICUT

Operation

•

Operating elements

- Safety light beam

A

- Safety two-handed control system

B

clamping and cutting

- Overload switch

C

(blade drive/backgauge drive)

- Backgauge control

D

- Foot pedal

E

- Main switch

F

- Hand-wheel for backgauge setting

G

- Key switch

H

- Backgauge

I

- Side lay left and right

J

- Clamp pressure

K

- Clamp pressure adjustment

L

- Display cutting size (cm or inch)

M

- Select program step up (Programming)

N

or fixed dimension (Standard 21 cm)

- Select program step down (Programming)

O

or fixed dimension (Standard 10,5 cm)

- Stop and delete input

P

- Start

Q

- Memory multiple cut

R

- Keypad

S

- Changeover cm - inch (LED - display)

T

- Clear program

U

- Select program

V

- Enter

W

- Program number

X

- Program step

Y Z - Cut is blocked

a - Display multiple cut

•

- 18 -

Operation

•

5222 DIGICUT

•

Start machine

• Main switch F to position "I", insert the key

for the control panel and turn it to the right.

• Press

to the rear and searches for the reference position, wait until a measurement is shown in the display

Warning!

Before storing or cutting a measurement please check if the correct measurement scale (cm or inch) is stored (LED lights). For information on how to store see picture below left.

Cutting to specified dimensions

• Enter dimension on the numerical key pad

 LED "S" Z lights. (If a wrong dimension is entered this can be corrected by pressing the

• Press S button  dimension is approached,

 LED "S" disappears. With the false clamp measurements between 7 cm and 9 cm can only be approached with the hand-wheel

• Insert paper and move by means of the

stacking angle to the backgauge lay on the left

• Release the cut.

button Q  backgauge I moves

S

(52 cm or 20,47 inches).

D

button).

s

See page 16.

G.

and side

J

.

I

H

S

Cut according to markings

• Adjust the backgauge with the hand-wheel or

• Insert paper and move by means of the

• Turn the hand-wheel

• The further the hand-wheel

• Release the cut.

-19 -

crank handle

stacking angle side lay on the left J.

marking on the paper to be cut is below the cutting line indicator.

right, the quicker the backgauge moves. If the hand-wheel is turned to the left the backgauge will return quicker.

to the back.

G

to the backgauge I and

b

to the right until the

G

is turned to the

G

5222 DIGICUT

IDEAL 5222 DIGICUT

A

Operation

•

Multiple cut

There are 2 multiple cuts to choose from.

1.Option: backgauge moves automatically

after each cut.

2.Option: backgauge is moved by pressing

the

button after each cut.

S

Multiple cut function (automatic)

• Press

on.

• Enter the multiple cut size

• Press

multiple cut size  cut is activated  backgauge moves automatically one multiple cut size further.

• Etc.

Multiple cut function (using the

• Press

• Enter the multiple cut size

• Press

multiple cut size  cut is activated.

• Press

multiple cut size.

• Etc.

 the LED "M" a and "A" will be

T

.

 backgauge will advance by a

S

button)

S

twice  the LED "M" a will be on.

T

 backgauge will advance by a

S

 backgauge will advance to next

S

.

•

Pressing the s button P shows the actual size.

Exiting program mode

Press

(automatically)

Press

(pressing the S button)

- 20 -

twice when using option 1

T

once when using option 2

T

Operation

•

5222 DIGICUT

•

Eject function

If button after inserting the measurement backgauge will advance forwards so that paper can be removed. Finally the backgauge moves to the last setting.

Adjust the eject-dimension

• Press

display.

• Insert the desired dimension.

(Standard is 20 cm).

•

g

•p + s Escape the program mode.

is pressed instead of button

j

O

, hold, and press T  e on

p

Store dimension.

S

, the

S Q

,

A

Program buttons

Press

p, hold, and press b (

the display) or Press

p, hold, and press

on the display)

b

and

programs

j

ö

j (Ü

appears on

appears

• Enter the desired dimension (For example:

29,7 cm x 21 cm can be entered for DIN A4)

•

Store dimension.

g

Display in cm or inch

• Press

and inch (see page 19).

Cutting counter

Press i and hold and press 0.

•

 number of cuts are shown. Press Press s to escape the cutting counter.

Cutting activation

• Run backgauge to the front for turning the

paper stack.

• Do not interrupt the upward movement of the

blade by performing switching procedures.

• Release blade only when LED "S" has gone

out.

• The safety area (A) must be free.

• Blade must always be at the top and be

covered by the clamp. Do not touch the blade.

• Press both buttons of the two-handed control

system simultaneously and keep them pressed until the paper is completely cut.

 display changes between cm

i

twice to delete the number of cuts.

c

Warning!

Risk of injury!

-21 -

5222 DIGICUT

IDEAL 5222 DIGICUT

Operation

•

Programming

This control system enables you to store 99 programs with 99 programmable steps. One step represents one measurement. After entering the program numbers you are able to change between several program steps with the button

and b.

j

"u" on the display  the entered dimension is too low. "

o" on the display  the entered dimension is

too high. Each program step corresponds to one dimension. The indicated program step can be overwritten at any time. These programs remain stored when the machine is off. Should you change to another dimension unit all programmed measurements are converted into the new unit (cm or inch).

Entering a program

• Press

•

0 1

(Top number on display

• If measurement is shown on the display M the

program is reserved.

• Enter dimension, or move the backgauge to

the desired measurement with the hand-wheel

•

g

appears.

• Enter the next dimension.

Should an ejection be desired before this cut press

•

g

appears.

• Should the entered program be required

immediately  press Press dimension of the first program). Or:

•

p

 "X" appears on the display.

p

...

Store the dimension  next program step

+ s Escape the program mode.

Enter program number 01...99.

9 9

.

G

, hold, and press T.

p

again (backgauge moves to the

S

= program number).

X

(program is closed).

S

Y

•

- 22 -

Operation

•

5222 DIGICUT

•

Eject function program

The eject function can be added each time a measurement is entered and ejects before advancing to the next measurement. An eject at the end of a program must be programmed in the first step at the program. If the dimension and eject function are stored in the program step the program number appears on the display

Example of a program eject function

•p

0 8

•

c c

•

1 6 g

•

2 0

• Press p, hold, and press Teject (e blinks)

•

g

•

p s

.

X

delete previous program

step 1 on 16,0 cm step 2 on 20,0 cm

Store the dimension

escape the program mode

program 08

How the example works

•

p 0 8

•

S

• Insert paper

• Release cut 1

• Paper is ejected (

• Turn the paper

• Release cut 2

•

p s

blinks)

X

escape the program mode

start program 08

proceeds to position

-23 -

5222 DIGICUT

IDEAL 5222 DIGICUT

Operation

•

Programming of multiple cut dimension

•

Press  "X" appears on the display.

p

•

... 9 9 Enter program number 01 ... 99.

0 1

Top number on display = program number. Lower number = program step. Enter the cut size on the display S.

•

Store the dimension.

• g

• Enter multiple cut size.

Press appears on the display. Press

•

g

•

p

Maximum nine multiple cuts can be entered.

Cancel a program

•

p

•

0 1

• Press button

Each program has to be cancelled separately.

Deleting a dimension when programming

Press

Choose a program step appears.

Press Enter the desired number of steps (e.g.

button E

T

button again F ..... N

T

Store the dimension. + s Escape the program mode.

press  "X" appears on the display.

... 9 9 Enter program number 01 ... 99.

and overwrite the dimension.

s

, hold, and press T 

p

c

twice.

and multiple cut size

Y

ß Y

lights.

0 5

•

).

Change a step

b j

Insert a step

Press step is inserted before the displayed program step is shown.

Delete a step

Press is deleted. The following number of steps are updated.

- 24 -

 next step

 previous step

, hold, and press b  A new program

p

, hold, and press j  Program step

p

Operation

•

5222 DIGICUT

•

Working with programs

• Press

•

01

With the button change between several program steps. With dimension. With

General

LED "S" lights  Cut is blocked. LED "S" is off  the actual dimension appears. In the program mode the ejection of paper is not possible. The ejection of paper has to be programmed.

Escape the program mode

• Press

 "X" appears on the display

p

... 99 Enter program number 01 ... 99

the backgauge moves to the indicated

S

the backgauge stops.

s

 "X" appears on the display.

p

 escape the program mode.

s

and b you are able to

j

-25 -

IDEAL 5222 DIGICUT

5222 DIGICUT

If the cutting quality decreases:

Check the cutting depth (see page 34).

•

Check the cutting stick (see page 30).

•

Replace or grind the blade (see page

•

26 - 34).

The blade cannot be ground if the blade height is less than 83 mm/3,29 inches. A new blade must be used.

The blade may only be ground by a qualified supplier or from the manufacturer Krug & Priester, D-72336 Balingen.

Danger! Risk of injury!

The blade is extremely sharp. Do not extract or transport the blade without protection. Changing the blade may only be performed by trained staff.

Blade and cutting stick replacement

•

- 26 -

Blade and cutting stick replacement

•

5222 DIGICUT

•

Turn the blade depth adjustment screw to the left until it stops. (Screwdriver found in tool set (A).

Lower the blade by pressing both cutting buttons (1.). Keep one button pressed and turn off the main switch (2.).

-27 -

IDEAL 5222 DIGICUT

5222 DIGICUT

The 3 eccentrics are now exposed and should be turned counter clockwise to position "0" with the special wrench and attachable extension pipe (A) (in the tool set). The slot must correspond to position "0" (B).

It is essential that this procedure is performed so that the knife stands in the

A

correct position, see A. (If this process is not performed the knife could cause injury).

B

A

Blade and cutting stick replacement

•

OK

ok

OK

ok

NóżNóż

Nóż

NóżNóż

Blade

Remove the special wrench and turn on the main switch until the blade returns to the home position.

Clamping

ZaciskZacisk

Zacisk

ZaciskZacisk

- 28 -

Blade and cutting stick replacement

•

2.

5222 DIGICUT

•

Position the main switch to "0" (1.) Remove the 2 blade screws on the elongated holes (2.). Then put the blade changing tool (A) into place and fasten it to the blade (3.).

A

3.

1.

Remove 3 blade screws (1.) Loosen the grips (2.) of the blade changing tool (A) lightly and allow the blade to be taken downwards out of the machine (3.). Place the blade into the blade carrier (B) and screw it into place (4).

A

3.

B

2.

4.

-29 -

5222 DIGICUT

IDEAL 5222 DIGICUT

2.

A

1.

3.

A

Blade and cutting stick replacement

•

Take out the cutting stick with a small screwdriver. If needed the cutting stick can be turned or exchanged. (The cutting stick can be used eight times).

Replacing the cutting stick (not the blade)

Turn the blade adjusting screw (A) to the left

•

until it stops.(Otherwise the first cut will be too deep). Remove the cutting stick according to top

•

picture. Turn the cutting stick (the non-used side must

•

be near to the blade) and plug it into the holding bolt.

Danger! Risk of injury!

•

Cutting test after replacing the cutting stick (not the blade)

•

- 30 -

Insert the paper and release the cut. If the last sheet of paper is not cut along the entire length turn the blade adjusting screw (A) ¼ turn to the right. If the last sheet is still not completely cut repeat this process until the last sheet is cut along the entire length.

Blade and cutting stick replacement

•

11 mm

0.43 inch

B

5222 DIGICUT

•

Take the exchange blade carefully out of the blade box and screw it to the blade changing tool (A)

Make sure there is a space ot 11 mm

A

•

or 0.43 inches! (B). Blade must be covered! (C).

•

Danger! Risk of injury!

B

C

Place the blade to be exchanged with the blade changing tool (A) mounted (1.), into the blade carrier and push it up to the top and screw it into place with the grips (2.).

A

1.

2.

-31 -

IDEAL 5222 DIGICUT

1.

3.

5222 DIGICUT

Lightly tighten 3 of the 5 blade screws with washers (1.). Remove the blade changing tool (A) (2.). Lightly tighten the remaining blade screws with washers (3.).

2.

Blade and cutting stick replacement

•

Remove all tools and distribute paper along the entire cutting length (1.). Turn main switch to position "I" (2.).

1.

2.

- 32 -

Blade and cutting stick replacement

•

5222 DIGICUT

•

Lower the blade by pressing both cutting buttons (1.). Keep one button pressed and turn off the main switch (2.).

With the special wrench (A) the 3 eccentrics should be screwed down (3.)until the paper is cut along the entire length of the blade (The blade must remain parallel, not too deep into cutting stick).

A

3.

Turn main switch to position "I" (1.). Blade will return to upper position. Tighten the blade screws (2.) firmly.

2.

1.

-33 -

IDEAL 5222 DIGICUT

5222 DIGICUT

Paper cutting test. If the last sheet or several sheets are not completely cut, gradually turn the knob for blade depth adjustment (A)

A

¼ turn to the right until the paper is cut along the entire length. Do not set too low as blade will become blunt sooner.

Blade and cutting stick replacement

•

- 34 -

Maintenance and cleaning

•

5222 DIGICUT

•

Maintenance work may only be performed by trained staff.

Danger! Disconnect the mains before

starting any service work or before removing the cover.

Grease the backgauge (A) control weekly with a grease gun. Advance the backgauge as far as possible to the front. (Use non-resinous oil or grease). Grease the remaining parts twice a year (see picture). Lower the blade by pressing both cutting buttons. Keep one button pressed and turn off the main switch (B). Disconnect from the mains. Remove the front upper housing (E)  taking care of the cable. Remove lower panel and rear wooden panel (C). Tools in tool set.

• Check oil (F). If oil is below minimum contact

your dealer.

• Remove any paper.

• Grease the machine.

• Check the 4 joining bolts and 2 pushing bars

for wear (D). If necessary inform your service personnel.

• Mount the machine.

-35 -

= Greasing points on the machine.

IDEAL 5222 DIGICUT

2013

5222 DIGICUT

Safety test

The safety regulations are according to the regulations of the country where the cutting machine is operated. The manufacturer recommends a safety check is made every 5 years by an authorised service team.

Maintenance and cleaning

•

- 36 -

Possible malfuntions

•

5222 DIGICUT

•

Machine does not function!

Is the machine plugged in?

Main switch to position "I"? (A) Control system activated? (B) (Turn key to the right) Release a cut see page 17.

B

A

-37 -

IDEAL 5222 DIGICUT

A

5222 DIGICUT

Display illumination off

Push in the safety button! (A)

•

Check the units fuse and the on-site circuit

•

breaker!

Possible malfuntions

•

B

C

A

B

5222_Display_aus.eps

Cut cannot be activated.

Safety light beam is interrupted /dirty.

•

Remove all items obstructing the safety area (A) and clean the glass from the sender (B) and receiver (C).

Measurement has not been reached

•

orrectly.





LED "S"



Push the

Measurement below 9 cm.

•

The false clamp plate must not be mounted. Remove the false clamp plate and store it in

the provided holder (see page 16).

does not turn off.

N

button again.

S

03-07

- 38 -

Possible malfuntions

•

5222 DIGICUT

•

Sender Receiver

A

D

C

B

D

Trouble shooting-light beam

During normal operation the LED (A) must

•

iluminate orange and LED (B) green. Display (C) is permanently on orange when

•

the sender and/or receiver require cleaning.

Clean the glass (D) from the sender and receiver.

F

Oil

No clamp pressure.

•

F

max

min

-39 -

Hydraulic oil needs refilling (F).

Contact your dealer.

Possible malfuntions

•

IDEAL 5222 DIGICUT

A

B

5222 DIGICUT

•

Does not cut through the last sheet:

Turn or turn around the cutting stick (A),

•

readjust the blade by means of the blade adjusting knob (B) (see page 34).

Poor cutting quality or blade stays in the paper stack.

Change the blade (C) (see pages 26 - 34).

•

C

- 40 -

Possible malfuntions

•

5222 DIGICUT

•

Machine turns off:

Machine overloaded.

•

Safety button (A) ejects. Allow 1 minute cooling time and reset the safety button (A).

Machine blocked.

•

Blade is blunt.

•

Eliminate the cause, and push the safety button (A).

Backgauge blocked

•

Safety button (B) ejects. Eliminate the cause, and push the safety

A, B

button (B).

Safety button for

Blade drive

A =

B =

-41 -

Backgauge drive

IDEAL 5222 DIGICUT

5222 DIGICUT

appears on the display,

CC

"

C"

CC

clamp is not in upper position.

•

 operate the foot pedal (clamping) again.

ServiceIdeal_SW.EPS

Motor runs but blade does not move downwards.

Security brake has been activated!

•

Inform the Service Team!

None of the above mentioned methods helped to solve the problem:

Contact Service Team under

www.ideal.de  "Service"

•

service@krug-priester.com

Possible malfuntions

•

- 42 -

Accessories

•

5222 DIGICUT

•

Empfohlenes Zubehör:

Blade

Nr. 9000 130

•

Cutting stick (6 pieces)

Nr. 9000 024

•

Paper knock-up block

Nr. 9000 521

•

Blade changing tool

Nr. 9000 512

•

Side tables left and right

Nr. 9000 531

•

1

Included in delivery

1

-43 -

IDEAL 5222 DIGICUT

5222 DIGICUT

Technical data

•

A

Technical data:

Power supply: 230V/50Hz/1~, 120V/60Hz/1~

•

Cutting length: 520 mm

•

Cutting height: 80 mm

•

Table depth: 520 mm

•

Minimum space requirement

•

(width x depth x height) 950 mm / 16501 mm x 1090 mm x 1310 mm Leakage current < 3,5mA

•

Power cord gauge min. 1,5mm2 (230V)

•

Power cord gauge AWG 12 (20A) (120V)

•

Clamping pressure: min. 200 daN,

•

max. 1100 daN

Weight: 327 kg, 3521 kg

•

Capacity of hydraulic oil: 1,5 l

•

HLPD, viscosity 46 mm2 / sec. to DIN 51562. Used oil must be disposed of at the authorised place.

1

with side tables

The exact technical specifications can be found on the technical specifications sticker (A) on the machine. A wiring diagram is found in the electrical switch box. To claim under guarantee, the machine must still carry its original identification label.

Safety light beam

•

Ambient operating temperature 10 °C - 60 °C Air humidity (not condensating) 15 % - 95 %

- 44 -

Total reaction time: 91 ms

Resolution 14 mm/minimum distance: 182 mm Resolution 20 mm/minimum distance: 230 mm Resolution 30 mm/minimum distance: 310 mm Resolution 32 mm/minimum distance: 326 mm

Technical data

•

5222 DIGICUT

•

This machine is approved by independent safety laboratories and is in compliance with the EC-regulations 2006/42/EG and 2004/108/EG.

Sound level information:

The sound level is < 70 db (A) as defined by EN 13023.

Subject to alteration without notice.

-45 -

5222 DIGICUT

IDEAL 5222 DIGICUT

D EG-KONFORMITÄTSERKLÄRUNG

GB EC-declaration of conformity

F Déclaration de conformité CE

- Hiermit erklären wir, daß die Bauart von

- Herewith we declare that

- Par la présente, nous déclarons que

UL- IDENT. Nr.

5222 DIGICUT 10522103

- folgenden einschlägigen Bestimmungen entspricht

- complies with the following provisons applying to it

- sont conformes aux dispositions pertinentes suivantes

2006/42/EG:

Maschinenrichtline, EC Machinery directive, EC Directives machines.

2004/108/EG:

EMV Richtline, EMV Electromagnetic compatibility directive, EMV directives compatibilité électromagnétique.

- Angewendete harmonisierte Normen insbesondere

- Applied harmonised standards in particular

- Normes harmonisées utilisées, notamment

EN 60204-1; EN 1010-1; EN 1010-3; EN 55014-1; EN 55014-2; EN 61000-3-2; EN 61000-3-3; EN 61496-1; prEN 61496-2; EN ISO 12100-1; EN ISO 12100-2; EN ISO 13857; EN ISO 13849-1; EN 13023; EN ISO 11204

Bevollmächtigter für technische Dokumentation Authorized representative for technical documentation

29.12.2009 Datum

- 46 -

Représentant autorisé pour la documentation technique

Krug & Priester GmbH u. Co KG Simon-Schweitzer-Str. 34 D-72336 Balingen (Germany

Remarks:

5222 DIGICUT

-47 -

IDEAL • Made in Germany

Document Shredders

Trimmers and Guillotines

IDEAL Krug & Priester

•

72336 Balingen • Germany

•

www.ideal.de

•

Printed in Germany • IDEAL 12/2009 •

•