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408a
Operation Manual
48 pgs2.59 Mb0
Operation Manual
24 pgs1.04 Mb0

MBM 408A, 508A Operation Manual

OPERATION MANUAL
MBM 408A
AUTOMATIC FOLDER
1-800-223-2508
www.mbmcorp.com
Rev. 1.01
2
3
Safety Instructions
Definition of Symbols and Notes In this manual following names and signs stand for possible dangers.
Danger
This Symbol stands for immediate danger threatening the life and health of persons. Disregarding these instructions may cause severe damage to health and even serious injuries.
Caution
This symbol stands for an endangering situation that may occur. Disregarding these instructions may lead to slight injuries or damage to property.
Danger
Make sure that the machine is electrically grounded. This prevents an electric shock when there is a leak of electricity.
Use the machine at 230VAC with a frequency of 50/60Hz. A fire may start or the machine may break down if a higher or lower voltage is used, or if an electric current with a frequency that is not within the range of frequency stated above.
Do not place any object on this machine. A fire may start or electricity may leak if water
or a foreign object enters inside the machine.
Handle the power cable with care. A fire may start or an electric shock may be caused if the cable is damaged, broken, or processed, if a heavy object is placed on the cable, or if the cable is bent forcibly.
Do not pull the power plug out of or put it in the electric outlet using a wet hand. Otherwise, an electric shock may be caused.
Do not remove the cover of this machine. Otherwise, an electric shock or injury may be caused.
Do not remodel this machine. Otherwise, a fire may break out or an electric shock may be caused.
If the machine is used when it is in an abnormal condition, such as generating heat, emitting smoke, and giving out a strange smell, a fire may break out or an electric shock may be caused. Turn off the power switch immediately and then pull the power plug out of the electric outlet. Afterward, consult with your dealer.
If abnormalities such as the power cable generating heat and giving out a strange smell are found, turn off the power switch immediately and then pull the power plug out of the electric outlet. Afterward, consult your dealer.
If a foreign object enters into the machine, turn off the power switch first and then pull the power plug out of the electric outlet. Afterward, consult your dealer.
If thunder approaches, pull the power cable out of the electric outlet to prevent a fire or breakdown caused by the falling of a thunderbolt.
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Caution
Do not let hairs, a necktie, or necklace hang above the drive of the machine. Doing so may cause an injury.
Do not put the machine on an unstable place such as a shaky stand and a slant floor. Doing so may cause the machine to drop or fall down, causing an injury.
Do not put the machine in a moist or dusty place. Doing so may start a fire or cause an electric shock.
Be sure to pull out the power cable while holding the plug. If the power plug is pulled out while holding the cable, a fire may break out or an electric shock may be caused.
Be sure to pull the power plug out of the electric outlet first when moving this machine. Otherwise, the cable may be damaged, causing a fire or an electric shock.
Be sure to pull the power plug out of the electric outlet for safety purposes when this machine is not in use for prolonged period such as consecutive holidays or for other reasons.
① Moving Parts ② Warning Label
①
②
Warming
5
Introduction
Please read this Operation Manual carefully before using this machine. Store the Operation Manual in a
safe place so that it can be easily retrieved and referred to whenever required.
Since the specifications of this product are subject to change for the purpose of further improvement,
the descriptions in the Operation Manual may be different from unit to unit even for the same model.
Be sure not to refer this manual for one of a different model. Use this manual only for originally
delivered model. Some components are omitted in the illustrations in this manual.
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Content
1. Precautions on Installation
1-1 Installation location .............................................................................................. 8
1-2 Precautions in moving in ...................................................................................... 8
1-3 Check the content and quantity of accessories .................................................. 9
2. Part Name
2-1 Appearance ....................................................................................................... 10
2.2 Control panel ..................................................................................................... 11
3. Matters That Require Particular Attention
3-1 Definition of terms
3-1-1 Explanation of mark ................................................................................... 11
3-1-2 Term/Fold type description ........................................................................ 11
3-2 Characteristics and intended purpose of use ................................................. 12
3-3 When not in use ................................................................................................ 12
3-4 Precautions for use ........................................................................................... 12
4. Preparation
.......................................................................................................... 13
5. How to Use
5-1 Standard Folding of Standard-size Paper ........................................................ 15
5-2 To manually input paper length ........................................................................ 17
5-3 Non-standard Folding ...................................................................................... 19
5-4 Cross Folding .................................................................................................... 21
5-5 Adjustment
5-5-1 Slant adjustment .......................................................................................... 22
5-5-2 Fine adjustment of fold position .................................................................. 23
5-6 Memorization/deletion of fold position of standard-size paper
5-6-1 Memorization of finely-adjusted fold position ......................................... 26
5-6-2 Deletion of individual memory of fine adjustment ................................... 27
7
5-7
Memorization/deletion of fold position of non-standard fold and non-standard-size paper
5-7-1 Memorization of fold position .................................................................. 28
5-7-2 Calling up fold pattern memory ................................................................ 29
5-7-3 Deletion of entire fold pattern memory ..................................................... 30
5-8 Counter setting
5-8-1 Addition mode .......................................................................................... 31
5-8-2 Subtraction mode ...................................................................................... 32
5-8-3 Interval mode ............................................................................................ 33
5-9 Speed adjustment ............................................................................................. 34
5-10 Double feed detection function
5-10-1 What is double feed detection ................................................................... 35
5-10-2 Activation of double feed detection .......................................................... 35
5-10-3 Use of double feed detection ..................................................................... 36
5-10-4
When the machine stops based on double feed detection error (E-52)
........................... 36
6. Maintenance Service, Inspection, Expendables
6-1 Cautions for maintenance service and inspection ......................................... 37
6-2 Usual maintenance service .............................................................................. 37
6-3 Expendable supplies ......................................................................................... 37
6-4 Removal and installation, and cleaning of folder roller ............................... 38
6-5
Cleaning of the paper feed, double feed detection, paper ejection photo sensors
................. 39
6-6
Removal and installation of paper separator, paper feed rubber roller, brake rubber
.............
40
7. Trouble shooting and correction
7-1 Error display
7-1-1 Error display screen .................................................................................. 41
7-1-2 List of Error Codes .................................................................................... 42
7-2 Troubleshooting ................................................................................................ 43
8. Relocation or Disposal
8-1 Relocation
8-1-1 Removal of the machine from its present location ................................... 45
8-1-2 Transport ................................................................................................... 45
8-1-3 Installation ................................................................................................. 45
8-2 Disposal ............................................................................................................. 45
9. Specifications ...................................................................................................... 46
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1. Precautions on Installation
1-1 : Installation location
Install this product where the following conditions can be fulfilled.
• Do not install it in a place exposed to direct sunlight.
• Avoid a location near a window.
• Do not install it in a dusty place or a place of high humidity.
• Do not install it in a place exposed to a direct wind or a location near a heating equipment.
• Install it on a sturdy and horizontally-located flat stand or table.
1-2 : Precautions in moving in
・Handle with care and do not subject the unit to shock or strong vibration.
・Ensure that the machine is carried by two persons wearing protective gloves, holding the
four corners of the base firmly
.
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1-3 : Check the content and quantity of accessories
Check accessories immediately upon unpacking.
Should there be anything short, contact your distributor.
Also, fill out the warranty documents.
Accessories Qty Illustration
Folding Table 1
1
Folding Table 2
1
Power cable
1
Auxiliary paper guide
(right and left)
One(1) each
Operation Manual
1
Handy Manual
(1 page/A3 size)
1
10
2. Part Name
2-1 : Appearance
No. Name Function No. Name Function
1 Auxiliary table For supporting larger paper 11 Paper feed table For loading paper
2 Inlet For connecting the power
cable
12 Paper guide For prevent slant paper feeding
3 Paper ejection roller Arranges and ejects folded
paper
13 Paper feed table lever For feed table up and down.
4 Paper ejection table For stacking folded paper 14 Left side cover For protecting mechanical parts
5 Safety cover The machine stops when this
cover is opened.
15 Folding table 1 For performing the first fold
6 Control panel For setting operation of
machine
16 Folder roller setting
lever
For removing and setting the
folder roller
7 Right side cover For protecting against
mechanical/electrical parts
17 Folding table 2 For performing the second fold
8 Breaker For protecting against
overcurrent
9 Power switch For turning on/off the power
10 Paper feed roller Feeds one sheet of paper
⑩
⑪
⑬
⑫
①
②
③
④
⑤
⑥
⑦
⑧
⑨
⑭
⑮
⑯
⑰
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2-2 : Control panel
Number Name Function
A Color LCD Touch panel To enter operation command and display
B “TEST” key To perform test folding (two sheet without count)
C
“
START/STOP” key
To start and stop the machine
3. Matters That Require Particular Attention
3-1 : Definition of terms
3-1-1 : Explanation of mark
Caution
！
........... Matters that require attention
Hint
！
................... Matters that are good to know
3-1-2 : Term/Fold type description
Term Description
Jam Paper is stuck inside the machine.
Double feed Two or more sheets of paper are fed together.
Slip Paper is not fed due to slippage.
Fan out Separate stuck sheets of paper by letting air in between them
Chart
Fold type Single fold
Double
parallel fold
Fold-out fold Letter fold Zigzag fold Gate fold
The shaded parts in the illustrations show the upper side of the paper placed on the paper feed table.
12
3-2 : Characteristics and intended purpose of use
▪ Easy-to-read LCD color touch panel.
▪ High-speed paper folding.
▪ Automatic paper size detection, fold position setting, paper feed table adjustment (up-down),
and paper ejection roller movement.
▪ For non-standard-paper or non-standard-fold, simply input paper length and fold type to
automatically calculate fold position – no time-consuming manual calculation required.
▪ Memorizes up to 20 non-standard fold patterns.
Three parameters – fold position, speed, and paper ejection roller position – can be memorized.
▪ Interval mode
▪ Double feed detection function
▪ Cross folding
3-3 : When not in use
▪ Remove the power plug from the power outlet.
▪ Place the machine cover over the machine.
3-4 : Precautions for use
▪ Hold the center of the roller cover when opening or closing to prevent any danger of getting
caught in the roller.
▪ Always conduct a test folding to check the fold position for particularly important documents.
▪ Regardless of the reasons, we will not be responsible or liable for folding misalignment and
damage.
13
4. Preparation
1. Install fold table 1 and 2 at the machine.
2 .Insert the plug into the connector.
14
Pull out and extend the paper ejection table.
Then, lift up and set flat the auxiliary table.
Insert the power cable into the outlet.
(The shape of plug may differ from the one shown
in the illustration.)
Caution!
Be sure to unwind folded power cable before use.
Do not use any power cable other than
provided as an accessory. Be sure to ground the earth wire of the power cable.
When the power switch is on, the touch panel
lights and the machine is ready to operation.
Danger
Do not insert or remove the power plug with a wet hand.
It may cause an electric shock.
Do not insert the ground (earth) wire of the power cable into the outlet or bring it into
contact with the outlet. It may cause a fire or electric shock.
15
5. How to Use
5-1 : Standard Folding of Standard-size Paper
[1] Raise the paper feed table lever.
[2]
Set the paper guide for the appropriate paper size.
[3] Neatly stack the paper on the feed table with the
printed side facing up.
(printed side down in case of fold-out)
[4] Lower the paper feed table lever.
[5]
Setting the paper exit roller:
The exit roller should be moved to the proper position
according to the paper size. Refer to the “Roller Position
Indication” label. If ejection is not performed properly, try
a different position.
Example:
Set the roller to position ONE when using A3 paper.
[6] Select the fold type.
Select from among the six fold types (Single,
Double, parallel, Fold-out, Letter, Zigzag, Gate).
Press the desired fold type key.
Caution!
Be sure to ensure that ink has dried completely on printed materials. In case of immediately
after printed documents, they may cause jamming, double feeding, paper slippage or wrinkles.
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