MBH Ni-HARD Maintenance Manual

Instruction, Installation, Operation
and Maintenance Manual
Ni-HARD SUBMERSIBLE PUMP
© 2018 mbh pumps (gujarat) pvt. ltd.
ISO 9001
Certied Company
A Mark of Quality
A Mark of Quality
CROSS SECTION DRAWING
RECOMMENDATIONS
NO. DESCRIPTION MATERIAL
1 CABLE
2 GLAND COVER C.I. IS-210 FG260 3 EYE BOLT S.S. 4 TOP COVER C.I. IS-210 FG260 5 BEARING COVER C.I. IS-210 FG260 6 HEX BOLT S.S. 7 TOP BRG. COVER C.I. IS-210 FG260 8 HEX NUT S.S.
9 WINDING COPPER 10 END RING M.S. 11 STATOR STAMPING M-47 12 STATOR BODY C.I. IS-210 FG260 13 ROTOR SHAFT S.S. 410 14 BALL BEARING (D.E.) STD. MAKE 15 OIL CHAMBER C.I. IS-210 FG260 16 MECH. SEAL UPPER CR./ S.S. 17 MECH. SEAL LOWER SIC / SIC. 18 VOLUTE NI. HARD 19 IMPELLER NI. HARD 20 IMPELLER NUT S.S.
SPIRAL PLATE
21
(WEAR PLATE) 22 STRAINER S.S. 23 PUMP STAND M.S. 24 CUTTER S.S. 25 NECK RING S.S. 26 OIL PLUG S.S. 27 OIL HYLUBE MILCY Gr, 40 28 BALL BEARING (NDE) STD. MAKE
PVC. INSULATED SHEATHED
NI. HARD
1. Follow maintenance schedule strictly, so as to avoid costly repairs in the long run.
2. ‘MBH’ Ni-hard submersible pumpsets are being supplied with special features like over heating protection (Thermistor) and seal monitor sensor, control panel is a mandatory supply with each and every pumpset. Ensure that pumpset is connected properly to the control panel.
3. If pumping media available is falling short of the pump capacity, it will result in spurt, which is harmful for the pump. In such a case reduce discharge by throttling.
4. Ensure that pump rotates in correct direction (clockwise). Counter clockwise rotation result in lower discharge and increased wear. At instant of starting Ni-hard pump should give anticlockwise jerk.
The rotation of impeller should match the arrow on the pump casing.
In case of reverse rotation the current consumption will rise and pumpset will produce unwanted noise.
5. Avoid too many creases in the hosepipe (in case of portable installation), it results in increased friction losses. Use the shortest possible delivery line.
6. Protect cable from damage-during storage, transportation and operation. A damaged cable may give shock or burn the motor.
7. Always earth the unit, before starting.
8. Never hoist the pumpset up or down by the connecting cable.
9. Use NRV if pipe length is more than 4.5 mtrs.
PRECAUTION FOR LONG STORAGE
Clean the pump set with fresh water and wipe the cable. Put pump set in cool, dry place in vertical position and the cable wrapped on top of the pump.
Do not leave cable on the oor where it is likely to get damaged.
CONSTRUCTION OF NI-HARD SUBMERSIBLE PUMPSET
‘MBH’ Ni-hard submersible pumps are of close couple compact design and have pump below and motor above construction hence sump cleaning is possible to the minimum level. These are powered by squirrel cage induction dry motors suitable for operation at 400/440 volts, 3 phase, 50 Hz, A.C. Supply; bearing of these pumps are grease packed. Being a Submersible pump, it saves a lot of cost of construction compared to other
conventional pumps and also provides noise free operation. Pumps are tted with high efciency non-clog or free ow impeller for smooth and economical pumping operation. Since they work under pumping liquid, suction is always ooded, hence no need of
PORTABLE MOUNTING
The pump must be installed in vertical
motor position above on a solid oor.
For portable mounting, stand is supplied along with the pumpset.
Suspend the pump from the chain and shackle attached to the eye bolt which is on the top cover.
priming or suction pipe. Pumps are tted with double mechanical seals to separate
motor chamber from oil chamber and oil chamber from liquid being pumped. Pumps are provided with special safety devices like moisture detection sensor and thermistor protection against high winding temperature. That can also be provided with special lowering arrangement for easy access of the pump for maintenance.
© 2018 mbh pumps (gujarat) pvt. ltd. © 2018 mbh pumps (gujarat) pvt. ltd.
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Ni-Hard Submersible Pump
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Ni-Hard Submersible Pump
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