MBA Instruments MBA200 Operating Instruction

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Operating instruction

MBA200

Rotating Bin-Level Indicator

Installation Operation Maintenance

Page 2

Bin-level Indicator MBA200

Document information

Document ID

Title: Operating Instructions MBA200 Order No.: 8011417 Version: 2.2 Stand: 2013-11

Subject

Product name: MBA200 Hardware: all versions

Manufacturer

MBA Instruments GmbH Friedrich-List-Str. 5 · 25451 Quickborn · Germany

Explanation of warning symbols

Hazard (general)

Hazard by voltage

Hazard in explosion-hazardous locations

Hazard by high temperature or hot surface

Warning levels

CAUTION

Hazard or unsafe practice which could result in personal injury or property damage.

WARNING

Risk or hazardous situation which could result in severe personal injury or death.

Explanation of information symbols

Technical risk for this device or its function (general)

Technical risk for this device by voltage or other electrical hazards

Supplementary information

Nice to know

Contents

1 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2.1 Unit components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2.2 Principle of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2.3 Optional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2.4 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2.5 Responsibility of the user . . . . . . . . . . . . . . . . . . . . . . . . . . .4

3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

3.1 Protective roof / deflector . . . . . . . . . . . . . . . . . . . . . . . . . . .5

3.2 Assembly (if required) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

3.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

3.3.1 Operational conditions . . . . . . . . . . . . . . . . . . . . . . . . . . .6

3.3.2 Installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

3.3.3 Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

3.3.4 Temperatures of the distance tube . . . . . . . . . . . . . . . . .7

3.4 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

3.4.1 Important safety notes . . . . . . . . . . . . . . . . . . . . . . . . . .7

3.4.2 Safe electrical installation . . . . . . . . . . . . . . . . . . . . . . .7

3.4.3 Protection against explosion . . . . . . . . . . . . . . . . . . . . . .7

3.4.4 Type 210 (115 or 230 VAC) . . . . . . . . . . . . . . . . . . . . . . .8

3.4.5 Type 220 (24 VAC/DC) . . . . . . . . . . . . . . . . . . . . . . . . . .8

3.4.6 Type 230 (42/115/230 VAC) . . . . . . . . . . . . . . . . . . . . . .9

3.5 DIP switch settings for type 220/230 . . . . . . . . . . . . . . . . .9

3.6 Closing the housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

3.6.1 Closing the cable glands . . . . . . . . . . . . . . . . . . . . . . . . .9

3.6.2 Closing the cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

4 First Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

4.1 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

4.2 Function test at first start-up . . . . . . . . . . . . . . . . . . . . . . .10

4.2.1 Check the operative function . . . . . . . . . . . . . . . . . . . . .10

4.2.2 Check for triggering by the bulk material . . . . . . . . . . . .10

5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

5.1 Recommended maintenance work . . . . . . . . . . . . . . . . . .10

5.2 Preventive function check . . . . . . . . . . . . . . . . . . . . . . . . .10

5.3 Safety information on opening . . . . . . . . . . . . . . . . . . . . .10

5.4 Removing the unit head (repair note) . . . . . . . . . . . . . . . .10

6 Fault indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

7 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

7.1 Specifications on the nameplate . . . . . . . . . . . . . . . . . . . .11

7.2 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

7.3 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

7.4 Product materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

7.5 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

7.6 EC-Type Examination Certificate . . . . . . . . . . . . . . . . . . . .13

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Bin-level Indicator MBA200

MBA200

Operating Instructions 8011417 V 2.2

Product overview

ATEX

Zone 20/21

(Option)

80 °C

200 °C

500 °C 800 °C

80 °C

200 °C 350 °C

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3 MBA200

Operating Instructions 8011417 V 2.2

Bin-level Indicator MBA200

Product description

2.1 Unit components

1. Unit head: contains the motor drive and electronic components. Three different types available.

2. Process connection: thread or flange. Attached to the outer wall

of the bulk materials container. Holds the unit head on the outside and the protective tube (if provided) on the inside. Many

versions available for individual adaptation to the actual container.

3. Shaft: Connects the paddle to the

unit head. Various lengths available (large sizes divided in

2.4 Appropriate use

Range of application

MBA bin level indicators are rugged electromechanical sensors, designed to detect the presence of bulk material at the place of installation and thus to control the filling of bulk material containers. Possible applications depend on the configuration of the individual unit. Bin level indicators of the MBA200 series can be used with industrial bulk materials from organic and mineral substances. MBA units may not be affected by chemical aggressive gases or fluids.

WARNUNG: Explosion hazard

A MBA200 bin level indicator may only be used in explosion-hazardous locations if the individual specifications of the unit complies with this use.

Check nameplate and accompanying papers. Check whether the specifications of the EC-Type

two sections) and a flexible steel cable as the shaft.

4. Paddle: Stops the shaft rotation when the bulk material surrounds the paddle. Solid/flexible/foldable versions available with different size or material.

5. Protective tube (option): Covers the shaft inside the container. Various lengths available. Versions: open tube for vertical mounting (great lengths delivered in two sections); tube for horizontal mounting with additional shaft bearing at the end; angled shaft bearing with horizontal tube and a vertical shaft.

2.2 Principle of operation

The electric motor in the head makes the shaft and the paddle rotate slowly. When the bulk material surrounds the paddle, the rotation is blocked. The counter-torque is used to turn the motor mechanism against a switch which then turns the motor off. The switch has a second contact (potentialfree) which is used for the status indication. As soon as the bulk material releases the paddle again, a spring pulls the motor mechanism back into the working position. Thus the switch is released and the paddle starts rotating again.

The motor mechanism requires approximately 3 seconds to indicate stopping or restarting of the paddle (switching delay due to the mechanical sequence). Additional indication delay can be effected by

●

the characteristics of the bulk material

●

torsion effects (e.g. cable shaft, rubber paddle)

●

electronic switching delay ( page 9, § 3.5)

2.3 Optional equipment

General options

●

Special seal (DTR): Protection against gases, vapours,

and abrasive bulk materials.

●

Compensating membrane: Membrane which allows diffusion of water-vapour and thus can balance out the humidity inside the unit head. Moreover, the membrane will burst if the pressure inside the unit head increases strongly due to operational trouble, which allows the use on containers with an internal pressure up to +1 MPa (option »10 bar«).

●

Heating in the unit head: Allows use at low ambient

temperatures.

●

Height adjustment: A clamping sleeve which guides the protective tube of the extension arm and allows fixating the extension arm at variable insertion depth.

Electronic options (only for type 220 and 230)

●

Action monitoring: A Hall sensor in the unit head monitors the shaft rotation. The error status is indicated by means of a relay contact.

●

Indicating LED light: Indicates the current status.

Examination Certificate must be complied with ( page 13,

§ 7.6).

If there is any doubt whether the unit may be used for

the desired application or not: Ask the manufacturer.

Design options

Variable design features are, for example:

●

Paddle design, size, and material

●

Shaft design and material

●

Sealing of shaft against enclosure

The corresponding properties for the unit can expand or restrict the range of possible applications (e.g. suitability for a particular type of bulk material). Please note carefully the specifications for your particular unit.

2.5 Responsibility of the

user

Use the device only as described in these Operating

Instructions. The manufacturer bears no responsibility for any other use.

In addition to these Operating Instructions, follow all local

laws, technical rules and company-internal operating directives applicable at the respective installation site of the equipment.

No components may be removed from, added to or

changed on the device unless this is described and specified in the official manufacturer information.

In explosion-hazardous locations: Prior to installation and

operation, observe the European standard EN 61241-14.

EN 61241-14: Electrical apparatus for use in the presence of combustible dust – selection and installation.s

Product versions which are certified for use in explosionhazardous locations have been tested and certified according to EN 61241-0 and EN 61241-

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MBA200

Operating Instructions 8011417 V 2.2

Bin-level Indicator MBA200

Installation

Do not remove, add, or change any of the components

in the instrument unless these changes are described

and specified in a manufacturer’s official information. Otherwise the manufacturer’s guarantee becomes invalid, and the certification for use in explosion-hazardous locations (if provided) is no longer valid.

3.1 Protective roof / deflector

If at all possible, place the MaihakMBA unit in a position

where falling bulk material will not directly strike onto the shaft or the paddle.

For heavy bulk materials that could damage the shaft or the paddle:

If required, install a stable deflector or protective roof in

the container which protects the shaft and the paddle against direct impact of falling bulk material.

3.2 Assembly (if required)

If shaft, paddle, and protective tube (if provided) were shipped dismantled (for safe and easy transport):

Install the shaft: Guide the top end of the shaft into the

shaft sleeve of the unit head. Use a split-pin to connect both parts (push it through and spread it out). – With twopart shafts: Join both parts of the shaft in the same way.

Assembling the protective tube (for divided protective

tubes): Take the locking screws out of the connecting coupling sleeve. Screw one of the protective tube parts into the coupling sleeve – up to about the middle of the coupling sleeve. Then screw-in the other part from the other side and firmly attach both parts of the protective tube. – Recommendation: Now make two small countersunk holes in the coupling sleeve, which will fix the position of the locking screws (use a max. 3.2 mm diameter drill guided through the screw holes of the coupling sleeve). – Put in the locking screws and tighten.

Install the protective tube (for units with a protective

tube): Apply a threadlocking adhesive (such as »Loctite«) to the thread of the protective tube and screw the protective tube into the threaded sleeve, as far as it goes.

Shortening the flexible cable shaft (if required): Remove

the tensioning weight from the end of the cable (undo the locking screw and pull out the cable). At the place where the cable must be cut, wrap some adhesive tape firmly around the cable, to protect against wire particles shooting from the cable. Wear protective goggles/ glasses. Then cut the cable with a suitable wire cutter or a cutting disk. Remove the adhesive tape and attach the tensioning weight again.

Install the paddle: Guide the flat end of the paddle into

the slot of the shaft and attach it with the split-pin provided (push it through and spread it out).

5. 6.

If the bulk material is heavy or can form large clumps:

Install a stable protective roof within the container to

shield the shaft (and the extension arm) from the weight of the bulk material.

Provide sufficient space between protective roof and

paddle to make sure that the bulk material can reach the paddle.

1 … 7 = order of assembly

●

It may be necessary (or advantageous) to install the paddle at the very end of the installation procedure.

●

Recommendation: Apply a threadlocking adhesive (such as »Loctite«) to all the locking screws.

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5 MBA200

Operating Instructions 8011417 V 2.2

Bin-level Indicator MBA200

3.3 Installation

3.3.1 Operational conditions

Observe temperature specifications on the nameplate

(example page 11, § 7.1, explanations page 4, § 2.4).

Keep the following pressure limits:

Standard configuration

–50 … +300 kPa (–0.5 … +3.0 bar)

Version D10 (equipped with burst membrane in the unit head)

max. 1.0 MPa (10 bar) In explosion-hazardous locations

80 … 110 kPa (0.8 … +1.1 bar)

3.3.2 Installation position

Units without additional shaft bearing in the extension

arm: Use only with a vertically suspended shaft (±5°).

Exception: If the shaft is rigid (not flexible) and not longer than 200 mm and the bulk material is light-weighted, an angle of inclination of max. 90° is permissible (allows side-

mounting with horizontal shaft).

In case of lateral installation (horizontal shaft): Install the

unit in such a way that the cable glands are on the underside of the housing.

The unit head can be turned (2) after the clamping screw (1)

on the underside has been released.

3.3.3 Attachment

Standard versions

Attach the MBA process connection to the container.

(dimensions page 12, § 7.5).

If protection class IP 65 is required (European standard

EN 60529): Provide a suitable water/dust sealing

between device and container.

If the paddle does not go through the container opening:

Detach the paddle before mounting and re-install after mounting.

Height adjustment (option)

The height adjustment device is a clamp-ring fitting which allows to fix the protective tube at variable insertion depth.

1. Install the threaded base part of the fitting in the container wall.

2. Put the clamping nut and the clamping ring over the protective tube.

3. Guide the protective tube through the base part of the fitting (caution: do not damage the sealing rings inside the fitting) and bring it into the desired position.

4. Guide the clamping ring into the fitting. Screw-up and tighten the clamping nut.

5. Install the paddle.

The clamping screw must be fixed to achieve operational condition.

Temperature protection by height adjustment

The height adjustment device can also be used to keep the unit head away from high container temperatures.

●

Important: This feature applies only to units equipped with »DTR« type bearings.

Mounting instructions:

Adjust the height to a level where the distance between

unit head and container is at least 200 mm (7.9").

If the container is equipped with a thermal insulation:

Remove the thermal insulation around the protective tube (instructions page 7, § 3.3.4).

When these conditions are kept, the unit can be used with container temperatures up to 200 °C (392 °F).

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MBA200

Operating Instructions 8011417 V 2.2

Bin-level Indicator MBA200

3.3.4 Temperatures of the distance tube

Unit versions for high container temperatures above 80 °C are equipped with a distance tube between unit head and connection thread/flange. The purpose of the distance tube is to keep high temperatures away from the unit head (max. 60 °C).

If the container is equipped with a thermal insulation:

Keep the distance tube free of thermal insulation, in order to allow cooling by the ambient air. Do not cover the distance tube with the insulation of the container. Otherwise distance tube will not provide the required cooling effect. Overheat can cause malfunctions and damage the unit head.

WARNUNG: Risk of injury

The distance tube is possibly hot enough to burn skin immediately when being touched.

If the container is hot: Protect the distance tube against

accidental touching.

WARNUNG: Explosion hazard by dust contamination

The surface temperature of the distance tube can be significantly higher than the unit head temperature.

Check if the dust-explosion limit value can be exceeded

when the surface of the distance tube is covered with dust.

If this hazard exists: Make sure that the distance tube

cannot be contaminated with dust, or that the distance tube is periodically cleaned as a preventive measure.

3.4 Electrical connection

3.4.1 Important safety notes

WARNUNG: Free electrical contacts inside the unit head

Before opening the unit head, shut off the mains power supply and all connected signal voltage. The electrical circuits inside the unit head are not protected against physical contact.

WARNUNG: High voltage inside the unit head (type 230)

In the type 230 unit head, there are always contacts with an output of 230 and 115 V, even if the unit is powered with a lower voltage ( page 9, § 3.4.6).

Observe this information when operating the unit with

open unit head for service purposes. Take care. Give a warning to other persons.

3.4.2 Safe electrical installation

A MBA200 should be installed and set-up by skilled

persons who can assess the tasks given and consider the dangers involved.

The MBA200 is not equipped with a power switch or fuse.

Install an external power switch which can switch on and

off the mains power supply to the MBA200.

Provide an external mains fuse for the MBA200 (power

consumption page 11, § 7.2).

Use power cable with following conductor cross sections:

– Massive wire: max. 2,5 mm² – Stranded wire: max. 1,5 mm²

Use cables which are specified for an ambient

temperature of at least 60 °C (140 °F).

Protect all cables against heat. Avoid contact with hot

surfaces (for example, the container wall). Consider thermal radiation and heat accumulation.

3.4.3 Protection against explosion

WARNUNG: Explosion hazard

If the unit is used in an explosion-hazardous location, the following criteria must be observed:

Certification:

– Check if the individual unit is applicable to the use in

the actual explosion-hazardous location (see nameplate and delivered documents).

– Observe the „special conditions“ which are specified

in certification documents.

Equipotential connection: In addition to the protective

earth connection (PE), install an equipotential bonding, using the terminal on the outside of the unit head.

Cables: Use only cables which fit to the cable glands. For

standard product versions, the outer diameter of the cables must be 6 … 12 mm.

Cable glands: The built-in cable glands may only be

replaced by components which are certified for the use in the actual explosion-hazardous location (ATEX-certified).

Fixed installation: Fix all connected cables in place over

their entire length.

Sparks: Prevent generation of sparks inside the

container. Sparks can be generated when the shaft or the paddle collides with metal parts. If the MaihakMBA is equipped with a flexible shaft, sparks could be produced when the shaft cable swings and the paddle collides with the container wall.

Installation standard: Make the installation in accordance

to the European standard EN 61241-14.

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7 MBA200

Operating Instructions 8011417 V 2.2

Signal Signal Status

24 VDC 24 VA

°C

ON OFF

Bin-level Indicator MBA200

3.4.4 Type 210 (115 or 230 VAC)

3.4.5 Type 220 (24 VAC/DC)

μC

AC/DC

stab.

PTC

24 V

0 V

°C

H L

MBA

210

MBA

220

K1 K2

PE L1 L1 N

115 VA

1 2 3 4 5

Stop

mech.

1 2 3 4 5 6 24 0

230 VAC

Rotat.

Status

Signal contact

Use the potential-free make&break relay contact K1 for

the level indication.

Depending on setting of S1, relay K1 is activated either when the paddle is rotating or when the paddle is stopped.

Select which setting provides a fail-safe operation in your

system:

Position H

Position L

Fail-safe FULL level indication: K1 is activated when the paddle is rotating. During power failure, the »full« status is indicated (like paddle is stopped).

Fail-safe EMPTY level indication: K1 is activated when the paddle is stopped. During power failure, the »empty« status is indicated (like paddle is rotating).

Status output

S3 switches the power voltage (L1) between terminal 4 and 5, directly actuated by the motor mechanism.

Permissible contact load

Direct current: 60 VDC, 1 A (DC 1) Alternating current: 250 VAC, 2 A (AC 15)

Power supply

Mains supply voltage: 115 VAC or 230 VAC

(see nameplate) –15 %/+10 %

Connect the power supply to terminals L1 and N. Connect the protective earth (PE) conductor to the

terminal in the unit head.

Overvoltage can immediately destroy internal electronic components.

Observe the mains voltage specification on the

nameplate ( page 11, § 7.1).

Overheat fuse

Type 210 is equipped with an overheat fuse which cuts off the power supply when the internal temperature exceeds 98 °C (208 °F). When the fuse is blown, the electronics board needs to be replaced for repair.

Wiring example as FULL level indicator

Signal contact

Use make&break relay contact K1 for the level indication (paddle rotating / stopped). Depending on setting of S1-1, relay K1 is activated either when the paddle is rotating or when the paddle is stopped.

Select which setting provides a fail-safe operation in your

system ( § 3.5).

Status contact

Relay contact K2 is used to indicate a fault condition. Full information page 11, § 6.

Permissible contact load

Direct current: 60 VDC, 1 A (DC 1) Alternating current: 250 VAC, 2 A (AC 15)

Power supply

Permissible power supply voltage: Direct current: 24 VDC –10 %/+30 % Alternating current: 24 VAC –15 %/+10 %

Provide an external power fuse. Connect the power supply to terminals »24 V« (+) and

»0 V« (–).

Connect the protective earth (PE) conductor to the

terminal in the unit head.

Power overload fuse

The power overload fuse cuts off the internal power supply in case of high current.

When overload fuse has been released: Switch off the

power supply externally and wait for approximately one minute for the fuse to cool down; then switch on the power supply again.

If the overload fuse is released again: Search for the

trouble; or replace the electronics board, if required.

Overheat fuse

The overheat fuse cuts off the power supply when the internal temperature exceeds 98 °C (208 °F). When this fuse is blown, the electronics board needs to be replaced for repair.

MBA

210

L1 3

1 2

fill control

Page 9

MBA200

Operating Instructions 8011417 V 2.2

230 /

115

Signal Status

OFF

Fail-safe FULL indication: K1 is activated when the paddle is rotating. During power failure, the »full« status is indicated (like paddle is stopped).

Fail-safe EMPTY indication: K1 is activated when the paddle is stopped. During power failure, the »empty« status is indicated (like paddle is rotating).

Switch-on delay: K1 switches on with a delay of 4 s.

No electronic switch-on delay.

Switch-off delay: K1 switches off with a delay of 4 s.

No electronic switch-off delay.

The action monitoring option is built-in (consequences page 11, »Fault indication«).

The action monitoring option is not built-in.

ON OFF

°C 98 °C

Bin-level Indicator MBA200

3.4.6 Type 230 (42/115/230 VAC)

AC/DC

24 V

3.5 DIP switch settings for type 220/230

μC

stab.

PTC

0 V

°C

MBA

230

230 115

N 1 2 3 4 5 6

42 0

Signal contact

See type 220.

Status contact

See type 220.

Permissible contact load

See type 220.

Power supply

Provide an external power fuse. For 115 or 230 V power voltage: Connect L1 conductor

to terminal »115« or »230«, respectively. Connect N conductor to terminal »N«.

For 42 V power voltage: Connect L1 conductor to

terminal »42«. Connect N conductor to terminal »0«.

Connect the protective earth (PE) conductor to the

terminal in the unit head.

WARNUNG: Internally generated power voltage

The power terminals »230« and »115« will have a voltage output of 230/115 V, even if the unit is used with a lower power voltage (due to power feedback through internal transformer).

Observe this information when operating the unit with

open unit head for service purposes. Take care. Give a warning to other persons.

3.6 Closing the housing

3.6.1 Closing the cable glands

Lay the connected cables internally in such a way that

they do not interfere with the mechanism.

After the cables have been installed, the cable glands

must be closed-off to be dust-tight and spray-water resistant.

Unused cable glands must either be blocked-off with

stoppers or replaced with closing caps. If used in explosion-hazardous locations, these parts must be applicable to explosion-hazardous locations (ATEXcertified).

3.6.2 Closing the cover

Before closing cover of the unit head, check whether

there are any foreign bodies inside the unit head (such as rests of cable). Remove them.

Visually check the sealing of the cover. Clean or replace if

necessary.

Put the cover in place and screw it up tight.

Permissible power voltage tolerance: –15 %/+10 %

Internal fuses

Type 220 is equipped with three internal fuses:

●

Power overload fuse: see type 220.

●

Overheat fuse: see type 220.

●

Overheat fuse in the power transformer: cuts off the transformer circuit at 98 °C (208 °F).

Page 10

9 MBA200

Operating Instructions 8011417 V 2.2

Bin-level Indicator MBA200

First Start-up

4.1 Switching on

WARNUNG: Health risk / Explosion hazard

During operation, the unit head and the cable gland(s) must be correctly closed and sealed. Otherwise the specified type of protection and the specified explosion protection (option) is not guaranteed.

4.2 Function test at first start-up

4.2.1 Check the operative function

After the first start-up, check the indicating function:

1. Allow the paddle to rotate freely: check the »empty« indication.

2. Stop the paddle by hand: check the »full« indication.

4.2.2 Check for triggering by the bulk material

Procedure

While visually watching the bulk material level, fill and

empty the bulk materials container up to the MBA unit, and check that the indicating function is correctly triggered. This test should be made several times.

If the MBA unit does not correctly indicate the level

status: Check the options for mechanical adaptation (see

below) and carry them out if necessary.

If the type of bulk material has been changed:

Do this test/adaptation again.

Possible ways of adapting the unit

●

Spring tension (see figure):

– More sensitive setting (less tension), for light bulk

material: Bring the spring to closer position.

– Less sensitive setting (more tension), for heavy bulk

material: Bring the spring to a more distant position.

●

Paddle size:

– To make it more sensitive (for lighter bulk material):

Install a bigger paddle.

– To make it less sensitive: Install a smaller paddle.

●

Spring type: If required, install a stronger or weaker spring (3 different types available).

Maintenance

5.1 Recommended maintenance work

Clean the moving external parts: Clean off deposits and

dirt on paddle and shaft, using a (soft) scraper and/or a brush. Do not use force. Caution: Do not damage the shaft sealing. Do not allow bristles to get between the shaft and the shaft sealing.

Inspect the parts subject to wear (highly recommended

in case of abrasive bulk material): Make a visual inspection of the parts which protrude into the container (shaft, paddle, etc.). Pay special attention to the connecting parts (split-pins, etc.). Replace damaged or dubious parts.

Clean the protective tube (only if the unit is equipped

with an open protective tube): Clean the inside of the protective tube to make sure that the shaft can always freely rotate.

Clean the distance tube (if existing – if required for

explosion protection page 7, § 3.3.4): Remove dust

contamination from the distance tube.

5.2 Preventive function check

If the indicating function is seldom triggered during operation (e.g. if the level indicator is used as a safety switch):

1. Inform the connected stations that a test will be carried out.

2. Stop the paddle by hand / allow the paddle to rotate freely, and check the correct status indication.

5.3 Safety information on opening

WARNUNG: Health risk / Explosion hazard

Before opening the unit head: switch-off the power

supply and any connected signal voltage at an external point. (Note: the level indication is thereby disabled.)

Only open the housing when you are absolutely sure

that there is no possible danger.

WARNUNG: High voltage inside the unit head (type 230)

In the type 230 unit head, there are always contacts with an output of 230 and 115 V, even if the unit is powered with a lower voltage ( page 9, § 3.4.6).

Observe this information when operating the unit with

open unit head for service purposes. Take care. Give a warning to other persons.

Severe dirtiness inside the unit head can affect the proper functioning of the unit.

Protect the inside of the unit head from getting dirty.

5.4 Removing the unit head (repair note)

The unit head can easily be separated from the process connection, without opening the process connection:

1. If the unit head is to be removed completely, disconnect the electric cables first.

2. Loosen the fixing screw on the underside of the unit head for approximately 3 mm (3 … 4 turns).

3. Carefully pull the unit head from the process connection (along the direction of the shaft). This requires some strength, due to adhesion and friction of the sealing: use skilful power, but no brutal force; protect yourself against tumbling and falling in the case that the unit head goes suddenly free.

Re-assembly is made in reverse order.

Page 11

MBA200

Operating Instructions 8011417 V 2.2

7.2

Electrical data

Mains voltage:

see nameplate

Tolerance:

see text in this manual

AC mains frequency:

50 … 60 Hz

Power consumption

– without heating: – with heating:

3 VA 10 VA

Response time: – quick-rotating version:

3 s 0,6 s

Bin-level Indicator MBA200

Fault indication

Operation principle of the fault status indication

MaihakMBA type 220 and 230 are equipped with the »Status« switch contact for fault indication, which is driven by relay K2. During normal operation, K2 is activated; in case of an internal fault, K2 is deactivated. This also happens during power supply failure. Please note: In fault condition, also relay K1 (which drives the »Signal« contact) is deactivated, in order to provide a fail-safe operation; however, this is only achieved if the K1 function mode is properly selected ( page 9, § 3.5)

Fault indication caused by action monitoring

If action monitoring is built-in (option), the following conditions will trigger the fault status indication: – The shaft does not rotate, although the motor is not in the

stop position (switch S2).

Possibly defective: switch S2, motor, rotation sensor.

– The shaft is rotating, although the motor is in the stop

position (switch S2). – Possibly defective: switch S2.

Remedy: Check if internal micro-switches are blocked. If this does not help: Replace the unit head.

General causes for fault indication

Without the action monitoring option, the following conditions will trigger the fault status indication:

●

Power supply has failed.

●

An internal fuse is defective.

●

Action monitoring is activated although it is not built-in.

Remedy: Correct the setting of S1-4 ( page 9, § 3.5).

Technical data

7.1 Specifications on the nameplate

●

Unit type (for example, »210«) and version code

●

Required mains power supply (for example, »230VAC 50/ 60 Hz«)

●

Explosion protection class (for example, »II 1D …«), including the enclosure protection class (for example, »IP 65«) and maximum surface temperatures: – The first temperature value applies to the components

protruding into the container.

– The second temperature value applies to the unit

head.

●

Allowable ambient temperature (Ta) and »Ex« zone (for example, »Z20«): »extern« = for the unit head »medium« = for components protruding into the container

Specifications on the nameplate apply with higher priority.

Important specifications on the nameplate (example)

MBA Instruments

MBA 210YAA1N1A00300AX

II 1D Ex tD A20 IP65 T100°C/T100°C

7.3 Ambient conditions

Ambient temperature outside the container

– without heating: –15 … +60 °C (5 … 140 °F) – with heating: –45 … +60 °C (–49 … +140 °F) /

PN 214000-G 123456 SN 654321 05.03

TÜV 08 ATEX 554820 X

Z20/extern: –15°C... +60°C

–30 … +60 °C (–22 … +140 °F)

230VAC 50/60Hz 10VA T

Z20/medium: –30°C... +80°C

0044

MBA Instruments D-25451 Quickborn Made in Germany

Nameplate stating the Certificate of Conformity (example)

MBA Instruments

MBA 210YAA1N1A00300AX

Allowable temperature inside the container

– standard versions: –30 … +80 °C (–22 … +176 °F) – special versions: see nameplate ( § 7.1)

Max. surface temperature of the MBA unit: see nameplate ( § 7.1)

7.4 Product materials

Product materials in contact with bulk material

Enclosure, protective tube: steel/painted steel/stainless

steel2, aluminium

Sealing: Viton or PTFE2 or graphite

PN 214000-G 123456 SN 654321 05.03

II 1D Ex tD A20 IP65 T100°C/T100°C

TÜV 08 ATEX 554820 X

Z20/extern: –15°C... +60°C

Materials of the unit head

Enclosure body: aluminium

230VAC 50/60Hz 10VA T

Z20/medium: –30°C... +80°C

Enclosure cover: painted aluminium

0044

MBA Instruments D-25451 Quickborn Made in Germany

Nameplate stating the EC-type Examination Certificate (example)

MBA Instruments

MBA 210YAA1N1A00300AX

Enclosure sealing: silicone (VMQ) Cable glands: PA (sealing: NBR) / option:

nickel-plated brass (sealing:

NBR/FPM, PA/PVDF) Sealing plug: PA Balancing membrane: polyester/ePTFE

(sealing: silicone)

PN 214000-G 123456 SN 654321 05.03

II 1D Ex tD A20 IP65 T100°C/T100°C

TÜV 08 ATEX 554821 X

Z20/extern: –15°C... +60°C

230VAC 50/60Hz 10VA T

Z20/medium: –30°C... +80°C

0044

MBA Instruments D-25451 Quickborn Made in Germany

in explosion-hazardous locations ( page 13, § 7.6)

depending on product version

standard unit head only

350 °C (660 °F) version

Page 12

11 MBA200

Operating Instructions 8011417 V 2.2

DN 100 PN 6

210 170 18 16

DN 100 PN 16

220 180 18 20

DN 125 PN 6

240 200 18 18 DN 125 PN 16

250 210 18 22 4" ANSI Class 150

228.6 190.5 19

5" ANSI Class 150

254.5 215.9 22.2 L

125

118

125 L 178 D 60

Bin-level Indicator MBA200

7.5 Dimensions

160

G1½"

A B C D

33.2 33.2

L: Eintauchtiefe

220

Page 13

MBA200

Operating Instructions 8011417 V 2.2

Bin-levellndicator MBA2CO

7.6

EC-Type Examination Certificate

Page 1 of

Page 14

Bin-level Indicator MBA200

Notes

Page 15

8011417 ( 2.2) · 2015-10

MBA200

MBA Instruments GmbH

Friedrich-List-Straße 7 25451 Quickborn Germany Phone +49 4106/123 88-80 www.mba-instruments.de [email protected]