Mazda C860 V7 281A, KD33 V7 282, KB7W V7 290A Instructions Manual

1
GENUINE PARKING SENSORS (Rear)
INSTALLATION INSTRUCTIONS
Thank you for purchasing a genuine Mazda accessory. Before removal and installation, be sure to thoroughly read these instructions. Please read the contents of this booklet in order to properly install and use the parking sensors (Rear). Your safety depends on it. Keep these instructions with your vehicle records for future reference.
There are several WARNING and CAUTION sections in this booklet concerning safety when
installing or removing the parking sensors (Rear). Always read and follow them in order to prevent injuries, accidents, and possible damage to the vehicle.
WARNING: Indicates a situation in which serious injury or death could result if the warning
is ignored.
CAUTION: Indicates a situation in which bodily injury or damage to the vehicle could result if the
caution is ignored.
For areas indicating the tightening torque in this instruction manual, tighten to the specified torque using
a torque wrench.
Do not modify the parking sensors (Rear). Do not install the parking sensors (Rear) remove in any way other than described in the following
instructions.
If in any doubt, please ask your Mazda dealer to install the accessory in order to prevent errors in
installation.
If you have any questions about the use of the accessory, ask your Mazda dealer for proper advice
before using it.
Mazda and its suppliers are not responsible for injuries, accidents, and damage to persons and property
that arise from the failure of the dealer or installer to follow these instructions.
To ensure safety and reliability of the work, installation, removal and disposal work must be carried out
by an Authorized Mazda Dealership.
Be careful not to lose removed parts, and be sure that they are kept free from scratches, grease or
other dirt.
PART NAME: Parking Sensors (Rear) VEHICLE: MAZDA CX-5 PART NUMBER: KB7W V7 290A (Parking Sensors, Main Kit)
C860 V7 281A (Parking Sensors, Sensor Kit)
KD33 V7 282
(Optional ON-OFF switch)
To the dealer
Please turn over these instructions to the customer after installation.
To the customer
Keep these instructions after installation. The instructions may be necessary
for installing other optional parts or removal of this accessory.
Should the vehicle or this accessory be resold, always leave these instructions
with vehicle for the next owner.
NOTE
06DE4313B
WARNING
2
1. INSTALLATION VIEW
Back sensor
Grommet
Buzzer
Electro tap
Ground wire
Rear sensor harness
Control unit
Main harness
Rear sensor
Optional ON-OFF switch installed
Optional ON-OFF switch
Trunk side trim (LH)
Rear sensor
Back-up sensor ON-OFF
switch (Label)
3
KB7W V7 290 (Parking Sensors, Main kit)
Part Part name Qty. Part Part name Qty. Part Part name Qty.
Control unit 1
Buzzer 1
Main harness 1
Electro tap 1
Mount base 9
Sensor harness
1
Tie wrap
30
Double-sided adhesive tape (Control unit)
1
Double-sided adhesive tape (Buzzer)
1
Cushioning tape
2
Grommet 1
Crump tie wrap 1
Female contact housing
1
Installation instructions
1
User manual 1
C860-V7-281A (Parking Sensors, Sensor kit : needed x2 sets for a vehicle)
Part Part name Qty. Part Part name Qty. Part Part name Qty.
Sensor 2
rubber
2
Sensor spacer
2
KD33-V7-282 (Optional ON-OFF switch)
Part Part name Qty. Part Part name Qty. Part Part name Qty.
Optional ON-OFF switch
1
Harness
(With electro taps
1
Back-up sensor ON-OFF switch
(Label)
1
2. PARTS
Verify that the kit includes all the following parts and that the parts are not dirty, scratched, or damaged.
Note
4
REQUIRED TOOLS
Screwdriver (Flathead) Screwdriver (Phillips) Socket wrenchBox-end wrench/Combination wrench Torque wrench Nipper
Pliers Hole saw (20mm) Drill (1.5mm,3mm)Punch Pincers Remover toolFlathead screwdriver wrapped with protective tapeFastener remover wrapped with protective tapeFlat, round file Round fileDeburring Tool ☆Masking tape Soft clean clothElectrical vinyl tape Mat IPA (Isopropyl alcohol)
WARNING
If the negative battery is connected while performing the work, it may cause electrocution or other personal injuries. Disconnect the negative cable before /installation.
Before performing any work, park the vehicle on level ground, apply the parking brake securely, and then block the wheels.
Be careful when handling drills and other sharp objects. If not handled properly, it could result in serious injury.
When connecting/disconnecting connectors, grasp the connectors, not the wires. Otherwise, a fire or other accident could occur due to a short circuit or poor contact.
Make sure the connector is securely pressed in until a click sound is heard. Otherwise, a fire or other accident may occur due to an open circuit or poor contact.
Secure the wiring harness with the tape (part included) so that they are not left dangling. Otherwise, a fire or other accident may occur due to a short circuit.
Do not pull a wiring harness with excessive force. Doing so can cause breakage which could result in a short circuit or a fire.
CAUTION
Be sure to cover the vehicle body with protectors or mats to prevent stains, scratches and damage when removing/installing the vehicle parts.
Using improper tools may damage parts. Use the correct tool for the job.
When the negative battery cable is removed, the initial value or memory for the power windows, clock, i-stop, steering angle sensor reference point will be cleared. Perform re-initialization.
Put the removed parts and the kit accessory parts on a protective sheet to prevent scratches.
Wrap protective tape around screwdrivers and fastener remover tools to prevent scratching the vehicle.
If there is dust, dirt or grease on the adhesion surface, the adhesive strength of the double-sided adhesive tape will be weakened. Wash and degrease the surface of the adhesion area before applying the double-sided adhesive tape. Be sure to wash interior and exterior parts using IPA
(
isopropyl alcohol).
If tape or a mount base is removed and then re-adhered, the adhesive strength will be weakened. Before adhering, accurately determine the adhesion position.
To assure sufficient adhesiveness of the double-sided adhesive tape, press the adhesive surface of the tape to the adhesion surface evenly. In particular, press sufficiently at the ends of the double-sided adhesive tape where the adhesion surface is curved.
Make sure to remove burrs from the surface so that the bumper surface is smooth.
Advice
Refer to the Workshop Manual for removal and installation of vehicle parts.
3. BEFORE INSTALLATION
5
Branch connection procedure using electro tap
1. Insert the harness and vehicle wiring harness into
the electro tap.
2. Fold the electro tap as shown in the figure and lock
it.
3. Insert the harness to the end of the electro tap.
4. Firmly press the electro tap terminal using pliers.
5. Fold the electro tap in the direction of the arrow
shown in the figure and lock it.
6. Soundproof using urethane tape.
Branch connection procedure using electro-tap (Optional ON-OFF switch installed)
1. Put the harness to be branch-connected into the
guide groove.
2. Fold back the electro-tap from the A part as shown
in the figure.
3. Lock the electro-tap temporarily.
4. Firmly press the electro tap terminal using pliers.
Firmly engage the lock part until a click sound
is heard.
CAUTION
The temporary lock is provided on only one
side. Stop short of lockin
g
the final locks.
CAUTION
Pinch the electro-tap until a clicking sound is
heard from the final locks on the both sides.
CAUTION
Electro tap
Harness
Firmly press using pliers
Vehicle wiring harness
Lock
Lock
Vehicle wiring harness
Terminal
Vehicle wiring harness
The terminal is embedded in the insulator. If it
is not, insert the terminal as shown in the figure and press it in until it is securely fixed.
CAUTION
Terminal
Insulator
Guide groove
Harness
A
Temporary lock
Final lock
6
Securing harness
1. When the wiring harness is secured using a mount
base, passing a tie wrap through the mount base
and temporarily tightening the wiring harness as
shown in the figure will make the operation easier.
Securing grommet
1. When inserting the grommet, firmly press in the
entire circumference by hand.
Completely encapsulate with no eversion on
the grommet. Otherwise, water may penetrate the cabin causing rust or a malfunction.
When securing the tie wrap, be careful not to
deform the grommet or separate it at the ends.
Grommet
Tie wrap Tie wrap
CAUTION
Tie wrap
Mount base
Harness
Press in
Vehicle interior Vehicle exterior
Installed condition
Vehicle interior Vehicle exterior
7
4CONNECTION DIAGRAM
Figure shows connector viewed from harness side.
Wire color indicated in figure is wiring harness color for
parking sensor kit.
GR
8
Negative battery cable disconnection
1. Set the selector lever to P range. (AT vehicles only)
2. Disconnect the negative battery cable and wrap
tape around it to insulate.
Tightening torque : 4.0-6.0 Nm
Tonneau cover removal
1. Hold the shaded areas shown in the figure and move
the tonneau cover in the direction of the arrow.
2. Remove the tonneau cover in the direction of the
arrow shown in the figure.
5. VEHICLE PART REMOVAL
Be careful not to damage or lose any parts removed from the vehicle since they will be reused.
CAUTION
When removing/installing the parts, park the
vehicle on level ground and apply the side brake securely. Be sure to turn the ignition switch off, otherwise the vehicle can move, causing personal injury or vehicle damage.
WARNING
If the negative battery cable is connected while
performing the work, it may cause electrocution or other personal injuries. Disconnect the negative battery cable before removal/installation.
WARNING
Negative battery cable
Vehicle front
Tonneau cover
Tonneau cover
9
Trunk board removal
1. Remove the center trunk board.
2. Remove the trunk board RH and trunk board LH.
Center trunk board
Move the center trunk board in the direction of
the arrows shown in the figure, and remove the ends of the center trunk board from the gap between the trunk side trim and the rear seat back.
Note
Trunk board RHTrunk board LH
End of center trunk board
End of center trunk board
Rear seat back
Trunk side trim
Rear seat back
Trunk side trim
Rear seat back
Trunk side trim Trunk side trim
Center trunk board
10
Bass-box removal
1. Remove the bolt.
2. Disconnect the connector.
3. Remove the bass box and short cord as a single
unit.
With spare tire
Short cord
Without spare
ConnectorBass box
ConnectorBass box
Short cord
Bolt : 4.0—8.0 N·m {41—81 kgf·cm, 36—70 in·lbf}
Bolt : 4.0—8.0 N·m {41—81 kgf·cm, 36—70 in·lbf}
With spare tire
Without spare tire
Bass box
Bass box
11
Sub-trunk removal
[With spare tire]
1. Remove sub-trunks No.1 and No.2 in the direction
of the arrows shown in the figure.
[Without spare tire]
2. Remove the sub-trunk in the direction of the arrow
shown in the figure.
Trunk end trim removal
1. Partially peel back the weatherstrip.
2. Remove the fasteners.
Sub-trunk No.1 Sub-trunk No.2
Weatherstrip
Fastener
Tr
u
nk end trim
Sub-trunk
Sub-trunk
12
3. Move the trunk end trim in the order of arrows (1) and
(2) shown in the figure, remove it while detaching the
clips, pins, and the guides.
Rear scuff plate removal
1. Hold part A shown in the figure, open the rear scuff
plate in the direction of arrow (1), move it in the
direction of arrow (2), and detach tab A of the rear
scuff plate from the B-pillar lower trim.
2. Hold the shaded areas shown in the figure, move
the rear scuff plate in the direction of arrow (3),
and detach tab B of the rear scuff plate from the
B-pillar lower trim.
B-pillar lower trim
B-pillar lower trim
Rear scuff plate
Rear scuff plate
Tab A
Part A
(2)
(3)
(1)
: Tab B
Trunk end trim
Trunk end trim
: Guide
: Clip : Pin
(1)
(2)
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