mazda Introduccion Introduccion

GENERAL INFORMATION

Toc of SCT

GENERAL INFORMATION. . . .00-00

Toc of SCT

00–00 GENERAL INFORMATION

00

SECTION

00–00

HOW TO USE THIS MANUAL . . . . . . . . . 00–00–1

Range of Topics . . . . . . . . . . . . . . . . . . 00–00–1

Service Procedure. . . . . . . . . . . . . . . . . 00–00–2

Symbols . . . . . . . . . . . . . . . . . . . . . . . .00–00–3

Advisory Messages. . . . . . . . . . . . . . . .00–00–4

Troubleshooting Procedure. . . . . . . . . . 00–00–5

Procedures for Use. . . . . . . . . . . . . . . .00–00–6

UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–11

Conversion to SI Units (Système International

d'Unités) . . . . . . . . . . . . . . . . . . . . . . . 00–00–11

Rounding Off. . . . . . . . . . . . . . . . . . . . .00–00–11

Upper and Lower Limits . . . . . . . . . . . .00–00–11

FUNDAMENTAL PROCEDURES . . . . . .00–00–11

Protection of the Vehicle. . . . . . . . . . . .00–00–11

Preparation of Tools and Measuring

Equipment. . . . . . . . . . . . . . . . . . . . . . 00–00–12

Special Service Tools . . . . . . . . . . . . . .00–00–12

Oil Leakage Inspection . . . . . . . . . . . . .00–00–12

Disconnection of the Negative Battery

Cable. . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–13

Removal of Parts. . . . . . . . . . . . . . . . . .00–00–13

Disassembly . . . . . . . . . . . . . . . . . . . . . 00–00–13

Inspection During Removal,

Disassembly . . . . . . . . . . . . . . . . . . . . 00–00–13

Arrangement of Parts . . . . . . . . . . . . . . 00–00–14

Cleaning of Parts. . . . . . . . . . . . . . . . . .00–00–14

Reassembly . . . . . . . . . . . . . . . . . . . . .00–00–14

Adjustment . . . . . . . . . . . . . . . . . . . . . .00–00–15

Rubber Parts and Tubing . . . . . . . . . . . 00–00–15

Hose Clamps. . . . . . . . . . . . . . . . . . . . .00–00–15

Torque Formulas. . . . . . . . . . . . . . . . . .00–00–15

Vise. . . . . . . . . . . . . . . . . . . . . . . . . . . .00–00–16

Dynamometer. . . . . . . . . . . . . . . . . . . . 00–00–16

INSTALLATION OF RADIO SYSTEM. . . 00–00–16

ELECTRICAL SYSTEM. . . . . . . . . . . . . . 00–00–16

Electrical Parts . . . . . . . . . . . . . . . . . . . 00–00–16

Wiring Harness. . . . . . . . . . . . . . . . . . . 00–00–17

Connectors. . . . . . . . . . . . . . . . . . . . . . 00–00–17

Terminals . . . . . . . . . . . . . . . . . . . . . . . 00–00–18

Sensors, Switches, and Relays . . . . . . 00–00–19

Wiring Harness. . . . . . . . . . . . . . . . . . . 00–00–19

Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–19

Electrical Troubleshooting Tools . . . . . 00–00–20

Precautions Before Welding . . . . . . . . 00–00–20

JACKING POSITIONS. . . . . . . . . . . . . . . 00–00–21

Front. . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–21

Rear . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–21

VEHICLE LIFT (2 SUPPORTS) AND SAFETY

STAND (RIGID RACK) POSITION . . . . 00–00–22

Vehicle Lift Positions . . . . . . . . . . . . . . 00–00–22

Safety Stand Positions. . . . . . . . . . . . . 00–00–22

TOWING. . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–22

Tiedown Hooks . . . . . . . . . . . . . . . . . . 00–00–23

IDENTIFICATION NUMBER LOCATIONS00–00–24

Vehicle Identification Number (VIN). . . 00–00–24

Chassis Number. . . . . . . . . . . . . . . . . . 00–00–24

Engine Identification Number. . . . . . . . 00–00–24

SAE STANDARDS . . . . . . . . . . . . . . . . . 00–00–25

ABBREVIATIONS . . . . . . . . . . . . . . . . . . 00–00–26

PRE-DELIVERY INSPECTION . . . . . . . . 00–00–27

Pre-Delivery Inspection Table . . . . . . . 00–00–27

SCHEDULED MAINTENANCE . . . . . . . . 00–00–29

Scheduled Maintenance Table . . . . . . 00–00–29

End of Toc

HOW TO USE THIS MANUAL
Range of Topics

•

This manual contains procedures for performing all required service operations. The procedures are divided

into the following five basic operations:

— Removal/Installation

— Disassembly/Assembly

— Replacement

— Inspection

— Adjustment

•

Simple operations which can be performed easily just by looking at the vehicle (i.e., removal/installation of

parts, jacking, vehicle lifting, cleaning of parts, and visual inspection) have been omitted.

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GENERAL INFORMATION

Service Procedure
Inspection, adjustment

•

Inspection and adjustment procedures are
divided into steps. Important points r egarding the
location and contents of the procedures are
explained in detail and shown in the illustrations.

ZLU0000W208

00–00–2

GENERAL INFORMATION

Repair procedure

1. Most repair operations begin with an overview illustration. It identifies the components, shows how the parts fit
together, and describes visual part inspection. However , only removal/installation procedures that need to be
performed methodically have written instructions.

2. Expendable parts, tightening torques, and symbols for oil, grease, and sealant are shown in the overview
illustration. In addition, symbols indicating parts requiring the use of special service tools or equivalent are also
shown.

3. Procedure steps are numbered and the part that is the main point of that procedure is shown in the illustration
with the corresponding number. Occasiona lly, there ar e important p oints or addit ional informat ion concerning a
procedure. Refer to this information when servicing the related part.

00–00

Symbols

•

There are eight symbols indicating oil, grease, fluids, sealant, ane the use of SST or equivalent . use. These
symbols show application points or use of these materials during service.

Symbol Meaning Kind

Apply oil

New appropriate
engine oil or gear
oil

00–00–3

YLU000WA0

GENERAL INFORMATION

Symbol Meaning Kind

Apply brake fluid

Apply automatic
transaxle/
transmission fluid

Apply grease

Apply sealant

Apply petroleum
jelly

Replace part

New appropriate
brake fluid

New appropriate
automatic
transaxle/
transmission fluid

Appropriate
grease

Appropriate
sealant

Appropriate
petroleum jelly

O-ring, gasket,
etc.

Use SST or
equivalent

Appropriate tools

Advisory Messages

•

You'll find several Warnings, Cautions, Notes, Specifications and Upper and Lower Limits in this manual.

Warning

•

A Warning indicates a situation in which serious injury or death could result if the warning is ignored.

Caution

•

A Caution indicates a situation in which damage to the vehicle or parts could result if the caution is ignored.

Note

•

A Note provides added information that will help you to complete a particular procedure.

Specification

•

The values indicate the allowable range when performing inspections or adjustments.

Upper and lower limits

•

The values indicate the upper and lower limits that must not be exceeded when performing inspections or
adjustments.

00–00–4

Troubleshooting Procedure
Basic flow of troubleshooting

GENERAL INFORMATION

00–00

WGIWXX0001E

DTC troubleshooting flow (on-board diagnostic)

•

Diagnostic trouble codes (DTCs) are important hints for repair ing malfunctions that are difficult to simulate.
Perform the specific DTC diagnostic inspection to quickly and accurately diagnose the malf unction.

•

The on-board diagnostic function is used during inspection. When a DTC is shown specifying the cause of a
malfunction, continue the diagnostic inspection according t o the items indicated by the on-board diagnostic
function.

Diagnostic index

•

The diagnostic index lists the symptoms of specific malfunctions. Select the symptoms related or most closely
relating to the malfunction.

Quick diagnosis chart (If mentioned)

•

The quick diagnosis chart lists diagnosis and in spectio n pro cedu re s to be pe rfor me d spe cifically r elatin g t o th e
cause of the malfunction.

Symptom troubleshooting

•

Symptom troubleshooting quickly determines the location of the malfu nction according to symptom type.

00–00–5

GENERAL INFORMATION

Procedures for Use
Using the basic inspection (section 05)

•

Perform the basic inspection procedure before symptom troubleshooting.

•

Perform each step in the order shown.

•

The reference column lists the location of the detailed procedure for each basic inspection.

•

Although inspections and adjustments are performed according to the reference column procedures, if the
cause of the malfunction is discovered during basic inspection, continue the procedu res as indicated in the
remarks column.

YLU000WA8

00–00–6

GENERAL INFORMATION

Using the DTC troubleshooting flow

•

DTC troubleshooting flow shows diagnostic procedures, inspection methods, and proper action to take for each
DTC.

00–00

YLU000WA1

00–00–7

GENERAL INFORMATION

Using the diagnostic index

•

The symptoms of the malfunctions are listed in the diagnostic index for symptom troubleshooting.

•

The exact malfunction symptoms can be selected by following the index.

YLU000WA9

00–00–8

GENERAL INFORMATION

Using the quick diagnosis chart

•

The chart lists the relation between the symptom and the cause of the malfunction.

•

The chart is effective in quickly narrowing down the relation between symptom and cause of the malfunction. It
also specifies the area of the common cause when multiple malfunction symptoms occur.

•

The appropriate diagnostic inspection relating to malfunction cause as specified by the symptoms can be
selected by looking down the diagnostic inspection column of the chart.

00–00

YLU000WAA

00–00–9

GENERAL INFORMATION

Using the symptom troubleshooting

•

Symptom troubleshooting shows diagnostic procedures, inspection methods, and proper action to take for
each trouble symptom.

End Of Sie

00–00–10

YLU000WA2

GENERAL INFORMATION

UNITS

Electric current A (ampere)
Electric power W (watt)
Electric resistanceΩ (ohm)
Electric voltage V (volt)

Length

Negative pressure

Positive pressure

Number of
revolutions

mm (millimeter)
in (inch)
kPa (kilo pascal)
mmHg (millimeters of mercury)
inHg (inches of mercury)
kPa (kilo pascal)

2

kgf/cm
centimeter)

psi (pounds per square inch)
rpm (revolutions per minute)

(kilogram force per square

Torque

Volume

Weight

N·m (Newton meter)
kgf·m (kilogram force meter)
kgf·cm (kilogram force centimeter)
ft·lbf (foot pound force)
in·lbf (inch pound force)
L (liter)
US qt (U.S. quart)
Imp qt (Imperial quart)
ml (milliliter)
cc (cubic centimeter)
cu in (cubic inch)
fl oz (fluid ounce)
g (gram)
oz (ounce)

A3U000000002W01

Conversion to SI Units (Système International d'Unités)

•

All numerical values in this manual are based on SI units. Numbers shown in conventional units are converted
from these values.

00–00

Rounding Off

•

Converted values are rounded off to the same nu mber of places as the SI u nit value. For exam ple, if the SI unit
value is 17.2 and the value after conversion is 37.84, the converted value will be rounded off to 37.8.

Upper and Lower Limits

•

When the data indicates upper and lower limits, the converted values are rounded down if the SI unit value is
an upper limit and rounded up if the SI unit value is a lower limit. Therefore, converted values for the same SI
unit value may differ after conversion. Fo r ex am p l e, co ns ide r 2. 7 kgf /cm

2

210—260 kPa {2.1—2.7 kgf/cm
270—310 kPa {2.7—3.2 kgf/cm

•

The actual converted values for 2.7 kgf/cm

, 30—38 psi}

2

, 39—45 psi}

2

are 264 kPa and 38.4 psi. In the first specification, 2.7 is used as

2

in the following specifications:

an upper limit, so the converted values are roun ded down to 260 and 38. In the second specification, 2.7 is
used as a lower limit, so the converted values are rounded up to 270 and 39.

End Of Sie

FUNDAMENTAL PROCEDURES
Protection of the Vehicle

•

Always be sure to cover fenders, seats and floor
areas before starting work.

A3U000000004W01

X3U000WAG

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GENERAL INFORMATION

Preparation of Tools and Measuring Equipment

•

Be sure that all necessary tools and measuring
equipment are available before starting any work.

Special Service Tools

•

Use special service tools or equivalent when they
are required.

X3U000WAH

X3U000WAJ

Oil Leakage Inspection

•

Use either of the following procedures to identify the t ype of oil that is leaking:

Using UV light (black light)

1. Remove any oil on the engine or transaxle.

Note

•

Referring to the fluorescent dye instruction manual, mix the specified amount of dye into the engine oil or
ATF (or transaxle oil).

2. Pour the fluorescent dye into the engine oil or ATF (or transaxle oil).

3. Allow the engine to run for 30 minutes.

4. Inspect for dye leakage by irradiating with UV light (black light), and identify the type of oil that is leaking.

•

If no dye leakage is found, allow the engine to run for another 30 minutes or drive the vehicle then
reinspect.

5. Find where the oil is leaking from, then make necessary repairs.

Note

•

To determine whether it is necessary to replace the oil af ter adding the fluorescent dye, refer to the
fluorescent dye instruction manual.

Not using UV light (black light)

1. Gather some of the leaking oil using an absorbent white tissue.

2. Take samples of engine oil and ATF (or transaxle oil), both from the dipstick, and place them next to the leaked
oil already gathered on the tissue.

00–00–12

GENERAL INFORMATION

3. Compare the appearance and smell, and identify
the type of oil that is leaking.

4. Remove any oil on the engine or transaxle.

5. Allow the engine to run for 30 minutes.

6. Check the area where the oil is leaking, then
make necessary repairs.

Disconnection of the Negative Battery Cable

•

Before beginning any work, turn the ignition switch to LOCK position, then disconnect the negative battery
cable and wait for more than 1 minute to allow the backup power supply of the SAS control module to deplete
its stored power. Disconnecting the battery cable will delete the memories of the clock, audio, and DTCs, etc.
Therefore, it is necessary to verify those memories before disconnecting the cable.

Removal of Parts

•

While correcting a problem, also try to determine
its cause. Begin work only after first learning
which parts and subassemblies must be removed
and disassembled for replacement or repair. After
removing the part, plug all holes and ports to
prevent foreign material from entering.

00–00

YMU000WAH

Disassembly

•

If the disassembly procedure is complex,
requiring many parts to be disassembled, all parts
should be marked in a place that will not affect
their performance or external appear ance and
identified so that reassembly can be performed
easily and efficiently.

Inspection During Removal, Disassembly

•

When removed, each part should be carefully
inspected for malfunction, deformation, damage,
and other problems.

X3U000WAK

X3U000WAL

X3U000WAM

00–00–13

GENERAL INFORMATION

Arrangement of Parts

•

All disassembled parts should be carefully arranged for reassembly.

•

Be sure to separate or otherwise identif y the parts
to be replaced from those that will be reused.

Cleaning of Parts

•

All parts to be reused should be carefully and thoroughly cle aned in the appropriate method.

Warning

••••

Using compressed air can cause dirt and
other particles to fly out causing injury to
the eyes. Wear protective eye wear
whenever using compressed air.

X3U000WAN

Reassembly

•

Standard values, such as torques and certain
adjustments, must be strictly observed in the
reassembly of all parts.

•

If removed, these parts should be replaced with
new ones:
— Oil seals
—Gaskets
—O-rings
— Lockwashers
— Cotter pins
—Nylon nuts

•

Depending on location:
— Sealant and gaskets, or both, should be

applied to specified locations. When sealant

is applied, parts should be installed before sealant hardens to prevent leakage.
— Oil should be applied to the moving components of parts.
— Specified oil or grease should be applied at

the prescribed locations (such as oil seals)

before reassembly.

X3U000WAP

X3U000WAQ

00–00–14

X3U000WAR

GENERAL INFORMATION

Adjustment

• Use suitable gauges and/or testers when making
adjustments.

Rubber Parts and Tubing

• Prevent gasoline or oil from getting on rubber
parts or tubing.

00–00

X3U000WAS

Hose Clamps

• When reinstalling, position the hose clamp in the
original location on the hose and squeeze the
clamp lightly with large pliers to ensure a good fit.

Torque Formulas

• When using a torque wrench-

or equivalent

SST

combination, the written torque must be
recalculated due to the extra length that the

SST

or equivalent adds to the torque wrench.
Recalculate the torque using the following
formulas. Choose the formula that applies to you.

Torque Unit Formula

N·mN·m × [L/(L+A)]

kgf·mkgf·m × [L/(L+A)]

kgf·cm kgf·cm × [L/(L+A)]

ft·lbf ft·lbf × [L/(L+A)]

in·lbf in·lbf × [L/(L+A)]

X3U000WAT

X3U000WAU

X3U000WAV

A : The length of the

past the torque wrench drive.

SST

L : The lengt h of th e to rq ue wre nch.

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GENERAL INFORMATION

Vise

• When using a vise, put protective plates in the
jaws of the vise to prevent damage to parts.

Dynamometer

• When test-running a vehicle on a dynamometer:

— Place a fan, preferably a vehicle-speed proportio nal type, in front of the vehicle.
— Connect an exhaust gas ventilation unit.
— Cool the exhaust pipes with a fan.
— Keep the area around the vehicle uncluttered.
— Watch the water temperature gauge.

Note

• When the vehicle is on a chassis roller and only the front wheels rotate, the ABS warning light may
illuminate. (Refer to 04–10–1 PRECAUTION (BRAKES) to turn off the warning light.)

X3U000WAW

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INSTALLATION OF RADIO SYSTEM

If a radio system is installed improperly or if a high-powered type is used, the CIS and other systems may be
affected. When the vehicle is to be equipped with a radio, observe the following precautions:

• Install the antenna at the farthest point from control modules.

• Install the antenna feeder as far as possible from the control module harnesses.

• Ensure that the antenna and feeder are p roperly adjusted.

• Do not install a high-powered radio system.

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ELECTRICAL SYSTEM
Electrical Parts

Battery cable

• Before disconnecting connectors or rem ov ing
electrical parts, disconnect the negative battery
cable.

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WGIWXX0038E

00–00–16

GENERAL INFORMATION

Wiring Harness

• To remove the wiring harness from the clip in the
engine room, pry up the hook of the clip using a
flathead screwdriver.

Connectors
Disconnecting connectors

• When disconnecting connector, grasp the
connectors, not the wires.

00–00

WGIWXX0039E

• Connectors can be disconnected by pressing or
pulling the lock lever as shown.

Locking connector

• When locking connectors, listen for a click
indicating they are securely locked.

WGIWXX0041E

WGIWXX0042E

WGIWXX0043E

00–00–17

GENERAL INFORMATION

Inspection

• When a tester is used to inspect for continuity or
measuring voltage, insert the tester probe from
the wiring harness side.

• Inspect the terminals of waterproof connectors
from the connector side since they cannot be
accessed from the wiring harness side.

Caution

••••

To prevent damage to the terminal, wrap
a thin wire around the tester probe before
inserting into terminal.

Terminals
Inspection

• Pull lightly on individual wires to verify that they
are secured in the terminal.

WGIWXX0044E

WGIWXX0045E

X3U000WB4

Replacement

• Use the appropriate tools to remove a terminal as shown. When installing a terminal, be sure to insert it until it
locks securely.

• Insert a thin piece of metal from the terminal side
of the connector and with the terminal locking tab
pressed down, pull the terminal out from the
connector.

WGIWXX0046E

00–00–18

GENERAL INFORMATION

Sensors, Switches, and Relays

• Handle sensors, switches, and relays carefully.
Do not drop them or strike them against other
objects.

Wiring Harness
Wiring color codes

• Two-color wires are indicated by a two-color code symbol.

• The first letter indicates the base color of the wire

and the second the color of the stripe.

CODE COLOR CODE COLOR

B Black O Orange

BR Brown P Pink

GGreenR Red

GY Gray V Violet

L Blue W White

LB Light Blue Y Yellow

LG Light Green

00–00

WGIWXX0047E

WGIWXX0048E

Fuse
Replacement

• When replacing a fuse, be sure to replace it with one of the same capacity. If a fuse fails again, the circuit
probably has a short and the wiring should be inspected.

• Be sure the negative battery terminal is
disconnected before replacing a main fuse.

WGIWXX0049E

• When replacing a pullout fuse, use the fuse
puller.

WGIWXX0050E

00–00–19

GENERAL INFORMATION

Electrical Troubleshooting Tools
Jumper wire

• A jumper wire is used to create a temporary circuit. Connect the jumper wire between the terminals of a circuit
to bypass a switch.

Caution

••••

Do not connect a jumper wire from the
power source line to a body ground. This
may cause burning or other damage to
wiring harnesses or electronic
components.

X3U000WBB

Voltmeter

• The DC voltmeter is used to measure circuit
voltage. A voltmeter with a range of

15 V or more

is used by connecting the positive (+) probe (red
lead wire) to the point where voltage will be
measured and the negative (-) probe (black lead
wire) to a body ground.

WGIWXX0051E

Ohmmeter

• The ohmmeter is used to measure the resistance between two points in a circuit and to inspect for continuity
and short circuits.

Caution

••••

Do not connect the ohmmeter to any
circuit where voltage is applied. This will
damage the ohmmeter.

WGIWXX0052E

Precautions Before Welding

A vehicle has various electrical parts. To protect the parts from excessive cur rent generated when welding , be sure
to perform the following procedure.

1. Turn the ignition switch to the LOCK position.

00–00–20

GENERAL INFORMATION

2. Disconnect the battery cables.

3. Securely connect the welding machine ground
near the welding area.

4. Cover the peripheral parts of the welding area to
protect them from weld spatter.

End Of Sie

JACKING POSITIONS

Warning

••••

Improperly jacking a vehicle is dangerous. The vehicle can slip off the jack and cause serious
injury. Use only the correct front and rear jacking positions and block the wheels.

00–00

WGIWXX0007E

WGIWXX0008E

A3U000000007W01

• Use safety stands to support the vehicle after it has been lifted.

Front

• At the center of the crossmember

Rear

• At the center of the crossmember

End Of Sie

WGIWXX0060E

X3U000WBF

00–00–21

GENERAL INFORMATION

VEHICLE LIFT (2 SUPPORTS) AND SAFETY STAND (RIGID RACK) POSITION
Vehicle Lift Positions

Front and rear

Warning

••••

Unstably lifting a vehicle is dangerous.
The vehicle can slip off the lift and caus e
serious injury and/or vehicle damage.
Make sure that the vehicle is on the lift
horizontally by adjusting the height of
support at the end of the arm of the lift.

Safety Stand Positions
Front

• Both sides of the vehicle, on side sills.

A3U000000008W01

X3U000WBH

X3U000WBJ

Rear

• Both sides of the vehicle, on side sills.

End Of Sie

X3U000WBK

TOWING

• Proper lifting and towing are necessary to prevent damage to the vehicle. State and local laws must be
followed.

• A towed vehicle usually should have its front wheels off the ground. If excessive damage or other conditions
prevent this, use wheel dollies.

A3U000000009W01

00–00–22

GENERAL INFORMATION

• When towing with the rear wheels on the ground,
release the parking brake.

Caution

••••

Do not tow with sling-type equipment.
This could damage your vehicle. Use
wheel-lift or flatbed equipment.

Caution

••••

Do not tow the vehicle backward with
driving wheels on the ground. This may
cause internal damage to the transaxle.

00–00

YLU000WA5

Caution

••••

Do not use the hook loops under the
front and rear for towing. They are
designed ONLY for tying down the
vehicle when it is being transported.
Using them for towing will damage the
bumper.

Tiedown Hooks
Front

YLU000WA7

YLU000WA6

X3U000WBP

00–00–23

GENERAL INFORMATION

Rear

End Of Sie

IDENTIFICATION NUMBER LOCATIONS
Vehicle Identification Number (VIN)

X3U000WBQ

A3U000000010W01

Chassis Number

Engine Identification Number

X3U000WBV

X3U000WBR

00–00–24

X3U000WBS

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GENERAL INFORMATION

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SAE STANDARDS

A3U000000003W01

• In accordance with new regulations, SAE (Society of Automotive Engineers) standard names and
abbreviations are now used in this manual. The table below lists the names and abbreviations that have been
used in Mazda manuals up to now and their SAE equivalents.

SAE Standard

Abbreviation

Name

AP Accelerator Pedal
ACL Air Cleaner
A/C Air Conditioning
BARO Barometric Pressure
B+ Battery Positive Voltage
CMP sensor Camshaft Position Sensor
CAC Charge Air Cooler
CLS Closed Loop System
CTP Closed Throttle Position
CPP Clutch Pedal Position
CIS Continuous Fuel Injection

System

CKP sensor Crankshaft Position Sensor

Remar

k

Abbreviation

MAP Manifold Absolute Pressure
MAF sensor Mass Air Flow Sensor
MFI Multiport Fuel Injection
OBD On-Bo ard Dia gn o stic
OL Open Loop
OC Oxidation Catalytic Converter
O2S Oxygen Sensor
PNP Park/Neutral Position
PSP Power Steering Pressure
PCM Powertrain Control Module #3
PAIR Pulsed Secondary Air

AIR Secondary Air Injection

SAE Standard

Name

Injection

DLC Data Link Connector
DTM Diagnostic Test Mode #1
DTC Diagnostic Trouble Code(s)
DI Distributor Ignition
EI Electronic Ignition #2
ECT Engine Coolant Temperature
EM Engine Modification
EVAP Evaporative Emission
EGR Exhaust Gas Recirculation
FC Fan Control
FF Flexible Fuel
4GR F ou rth Gear
GEN Generator
GND Ground
HO2S Heated Oxygen Sensor With

heater
IAC Idle Air control
IAT Intake Air Temperature
KS Knock Sensor
MIL Malfunction Indicator Lamp

SAPV Secondary Air Pulse Valve
SFI Sequential Multipoint Fuel

Injection
3GR Third Gear
TWC Three Way Catalytic

Converter
TB Throttle Body
TP sensor Throttle Position Sensor
TCC Torque Converter Clutch
TCM Transmission (Transaxle)

Control Module
TR Transmission (Transaxle)

Range
TC Turbocharger
VSS Vehicle Speed Sensor
VR Voltage Regulator
VAF sensor Volume Air Flow Sensor
WUTWC Warm Up Three Way

Catalytic Converter
WOT Wide Open Throttle

X3U000WBT

Remar

Pulsed
injection

Injection
with air
pump

#4

k

#1 : Diagnostic trouble codes depend on the diagnostic test mode
#2 : Controlled by the PCM
#3 : Device that controls engine and powertrain
#4 : Directly connected to exha u st ma n ifold

00–00–25

GENERAL INFORMATION

End Of Sie

ABBREVIATIONS

AAS Air adjusting screw
ABS Antilock brake system
ACC Accessories
ATF Automatic transaxle fluid
ATX Automatic transaxle
BDC Bo tto m de a d ce nt er
BTDC Before top dead center
CDCV Canister drain cut valve
CCM Comprehensive component monitor
CM Control module
DC Drive cycle
DRL Daytime running light
E/L Electric load
ELR Emergency locking retractor
EX Exhaust
HI High
HU ABS hydraulic unit
HVAC Heater, ventilation, and air conditioning
IG Ignition
IN Intake
INT Intermittent
LF Left front
LH Left hand
LO Low
LR Left rear
M Motor
MAX Maximum
MTX Manual transaxle
O/D Overdrive
OFF Switch off
ON Switch on
PCV Positive crankcase ventilation
PRC Pressure regulator control
P/S Power steering
RF Right front
RH Right hand
RR Right rear
SST Special service tool
SW Switch
TAS Throttle adjusting screw
TDC Top dead center
TNS Tail number side lights
TR Transmission range
VICS Variable inertia charging system
VTCS Variable tumble control system
1GR First gear
2GR Second gear
4SD 4 door sedan
5HB 5 door hatchback

A3U000000011W01

End Of Sie

00–00–26

GENERAL INFORMATION

PRE-DELIVERY INSPECTION
Pre-Delivery Inspection Table

Exterior
INSPECT

Glass, exterior bright metal and paint for damage
Wheel lug nuts
All weatherstrips for damage or detachment
Operation of hood release and lock
Operation of trunk lid and fuel lid opener
Door operation and alignment
Headlight aiming

INSTALL

Wheel caps

Under hood—engine off
INSPECT

Fuel, engine coolant, and hydraulic lines, fittings, connections, and components for leaks
Engine oil level
Power steering fluid level
Brake and clutch fluid level
Windshield washer reservoir fluid level
Radiator coolant level and specific gravity

Tightness of water hose clamps
Tightness of battery terminals, electrolyte level and specific gravity
Drive belt(s) tension
Accelerator cable and linkage for free movement CLEAN the spark plugs

Interior
INSPECT

Seat controls (slide and recline) and headrests
Folding rear seat (if equipped)
Door locks, including childproof door locks (if equipped)
Seat belts and warning system
Ignition switch and steering lock
Air bag system using warning light
Cruise control system (if equipped)
Shift-lock system (if equipped)
Starter interlock
All lights including warning, and indicator lights
Sound warning system
Horn, wipers, and washers
Wiper blades performance

Clean

Antenna
Audio system (if equipped)
Cigarette lighter and clock
Power windows (if equipped)
eater, defroster, and air conditioner at various mode selections (if equipped)

INSPECT

Presence of spare fuse
Upholstery and interior finish

INSPECT

Operation and fit of windows
Pedal height and free play of clutch pedal
Parking brake

and

ADJUST

the following parts:

and

ADJUST

the operations of the following items:

wiper blades and windshield, if necessary

the following items:

and

ADJUST

, if necessary, the following items to specification:

, if necessary, the following items to specification:

, if necessary, the following items:

A3U000000012W01

00–00

Under hood—engine running at operating temperature
INSPECT

Automatic transaxle fluid level
Operation of idle-up system for electrical load, air conditioner or power steering (if equipped)
Ignition timing
Idle speed

the following items:

00–00–27

GENERAL INFORMATION

On hoist
INSPECT

Manual transaxle oil level
Underside fuel, coolant and hydraulic lines, fittings, connections, and components for leaks
Tires for cuts or bruises
Steering linkage, suspension, exhaust system, and all underside hardware for looseness or damage

Road test
INSPECT

Brake operation
Clutch operation
Steering control
Operation of gauges
Squeaks, rattles, and unusual noises
Engine general performance
Emergency locking retractors and automatic locking retractors
Cruise control system (if equipped)

After road test
INSPECT

The following items must be done just before delivery to your customer.

Load test battery and charge if necessary (Load test result: Volts)
Adjust tire pressure to specification (Specified tire pressure is indicated on the door label.)
Clean outside of vehicle
Install fuses for accessories
Remove seat and cabin carpet protective covers
Vacuum inside of vehicle

End Of Sie

the following items:

the following items:

for necessary owner information materials, tools, and spare tire in vehicle

00–00–28

GENERAL INFORMATION

SCHEDULED MAINTENANCE

A3U000000013W01

Scheduled Maintenance Table
Schedule 1 : (Normal driving conditions) U.S.A.

• The vehicle is mainly operated where none of the “unique driving conditions” apply.

Maintenance Interval (Number of months or kilometers(miles), whichever comes first)

Maintenance Item

ENGINE

Engine valve clearance I
Engine timing belt
Drive belts (tension) I I

Engine oil RRRRRRRR
Oil filter RRRRRRRR

COOLING SYSTEM

Cooling system II
Engine coolant

FUEL SYSTEM

Idle speed II
Air cleaner element RR

Fuel lines & hoses
Hoses & tubes for emission

IGNITION SYSTEM

Spark plugs RR

CHASSIS & BODY

Brake lines, hoses & connections I I
Disc brakes II
Drum brakes II
Steering operation & linkages I I
Front suspension ball joints I I
Drive shaft dust boots I I
Bolts & nuts on chassis & body I I
Exhaust system heat shields I I
All locks & hinges L L L L L L L L

AIR CONDITIONER SYSTEM (if installed)

Refrigerant amount IIII
Compressor operation IIII

Months 6 12182430364248

×××× 1000 km 12 24 36 48 60 72 84 96

(×××× 1000 Miles) (7.5) (15) (22.5) (30) (37.5) (45) (52.5) (60)

Inspect at 96,000 km (60,000 miles).

Replace every 168,000 km (105,000 miles).

Replace at first 72,000 km (45,000 miles) or 36 months;

after that, every 48,000 km (30,000 miles) or 24 months.

*1
*1

II

00–00

I

Chart symbols

: Inspect and repair, clean, adjust, or replace if necessary. (Oil-permeated air cleaner elements cannot be

I

cleaned using the air-blow method.)

: Replace

R

:Lubricate

L
Remarks

• After the described period, continue to follow the described maintenance at the recommended interval s.

• Refer below for a description of items marked in the maintenance chart.

1

*

: According to state and federal regulations, failure to perform maintenance on these items will not void your

emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or mileage period to ensure long-term reliability.

00–00–29

GENERAL INFORMATION

Schedule 2 : Canada, Puerto Rico and (Unique driving conditions) U.S.A.

Unique driving conditions consist of :

• Repeated short-distance driving.

• Driving in dusty conditions.

• Driving with extended use of brakes.

• Driving in areas where salt or other corrosive materials are used.

• Driving on rough or muddy roads.

• Extended periods of idling or low-speed operation.

• Driving for long periods in cold temperatures or extremely humid climates.

Maintenance Interval (Number of months or kilometers (miles), whichever comes first)

Maintenance Item

ENGINE

Engine valve clearance I
Engine timing belt
Drive belts (tension) I I

Engine oil
Oil filter R R R R R R R R R R R R

COOLING SYSTEM

Cooling system I I
Engine coolant
Engine coolant level I I I I I I I I I I I I

FUEL SYSTEM

Idle speed II
Air cleaner element

Fuel lines & hoses
Hoses & tubes for emission

IGNITION SYSTEM

Spark plugs RR

ELECTRICAL SYSTEM

Function of all lights I I I I I I I I I I I I

CHASSIS & BODY

Brake lines, hoses & connections I I
Brake & clutch fluid level I I I I I I I I I I I I
Disc brakes I I I I
Drum brakes II
Tire inflation pressure & tire wear I I I I I I I I I I I I
Steering operation & linkages I I
Power steering fluid level I I I I I I I I I I I I
Front suspension ball joints I I
Driveshaft dust boots I I
Bolts & nuts on chassis & body I I I I
Exhaust system heat shields I I
All locks & hinges L L L L L L L L L L L L
Washer fluid level II I I I IIIIIII

AIR CONDITIONER SYSTEM (if installed)

Refrigerant amount I I I I
Compressor operation I I I I

Months 4 8 12 16 20 24 28 32 36 40 44 48

×××× 1000 km 8 16 24 32 40 48566472808896

(×××× 1000 Miles) (5) (10) (15) (20) (25) (30) (35) (40) (45) (50) (55) (60)

2

*

except for Puerto RicoRR R R R RRRRRRR

for Puerto Rico Rep lace every 5,000 km (3,000 miles) (or 3 months)

Replace at first 72,000 km (45,000 miles) or 36 months;

after that, every 48,000 km (30,000 miles) or 24 months.

1

*

1

*

Inspect at 96,000 km (60,000 miles).

Replace every 168,000 km (105,000 miles).

1

I*

R

II

I*

1

R

I

00–00–30

GENERAL INFORMATION

Chart symbols

: Inspect and repair, clean, adjust, or replace if necessary. (Oil-permeated air cleaner elements cannot be

I

cleaned using the air-blow method.)

: Replace

R

:Lubricate

L
Remarks

• After the described period, continue to follow the described maintenance at the recommended interval s.

• Refer below for a description of items marked * in the maintenance chart.

1

*

: According to state and federal regulations, failure to perform maintenance on these items will not void your

emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or mileage period to ensure long-term reliability.

2

*

: If vehicle is operated in cold districts

.

miles)

End Of Sie

{below -18

°°°°

C (0

°°°°

, replace the timing belt at 96,000 km

F)}

(60,000

00–00

00–00–31