Mazda 3 2004 User Manual

MAZDA3 2004
SECTION INDEX
A/C /HEATER/VENTILATION................................................................ 3
A/C REFRIGERANT CAPACITIES ....................................................... 3
ABS/BRAKES ....................................................................................... 4
AIR BAG SYSTEM................................................................................ 4
AIR CLEANER ...................................................................................... 6
BACK WINDOW.................................................................................. 14
CENTER CONSOLE............................................................................. 9
CLEAR COAT IDENTIFICATION .......................................................... 1
COOLING.............................................................................................. 3
COWL & DASH..................................................................................... 8
ELECTRICAL........................................................................................ 7
EMISSION SYSTEM............................................................................. 7
ENGINE UNDER COVER..................................................................... 6
ENGINE/TRANS ................................................................................... 6
ENGINE/TRANS MOUNTS................................................................... 6
EXHAUST ............................................................................................. 7
FRONT BUMPER ................................................................................. 1
FRONT DOOR.................................................................................... 11
FRONT DRIVE AXLE............................................................................ 5
FRONT FENDER.................................................................................. 3
FRONT INNER STRUCTURE............................................................... 3
FRONT LAMPS..................................................................................... 2
FRONT SEAT...................................................................................... 10
FRONT STEERING LINKAGE/GEAR................................................... 5
FRONT SUSPENSION ......................................................................... 5
FUEL TANK......................................................................................... 17
GRILLE ................................................................................................. 1
HOOD ................................................................................................... 2
INFORMATION LABELS....................................................................... 1
INSTRUMENT PANEL .......................................................................... 8
LIFTGATE ........................................................................................... 16
LUGGAGE LID.................................................................................... 15
PAINT CODE LOCATION...................................................................... 1
QUARTER GLASS.............................................................................. 15
QUARTER PANEL .............................................................................. 15
REAR BODY ....................................................................................... 17
REAR BUMPER.................................................................................. 19
REAR DOOR ...................................................................................... 12
REAR LAMPS..................................................................................... 19
REAR SEAT ........................................................................................ 11
REAR SUSPENSION.......................................................................... 17
ROCKER/PILLARS/FLOOR.................................................................. 9
ROOF.................................................................................................. 14
SEAT BELTS....................................................................................... 11
SPECIAL CAUTIONS............................................................................ 1
STEERING PUMP ................................................................................ 5
STEERING WHEEL/COLUMN ............................................................. 5
SUNROOF .......................................................................................... 14
UNDERHOOD DIMENSIONS............................................................... 3
WHEEL ................................................................................................. 4
WINDSHIELD........................................................................................ 7
SPECIAL CAUTIONS
Refer to Procedure Explanation 29 for Supplemental Restraint/Air Bag
Special Cautions.
PAINT CODE LOCATION
Paint code located on left lock pillar.
CLEAR COAT IDENTIFICATION
All colors are clear coat.
INFORMATION LABELS
Illustration Located in Next Column
1
Label, Cooling Fan Label, A/C Caution
2
Label, Emission
3
2.0L Eng w/Calif Emission BN8B-69-036B w/o Calif Emission BN8P-69-036B
2.3L Eng
YF47-15-031 BN8P-61-439A
w/Calif Emission BN8K-69-036B w/o Calif Emission BN8L-69-036B
Label, Battery
4
Label, Fuel Economy
5
2.0L Eng Man Trans BN8P-69-042A Auto Trans BN8S-69-042A
2.3L Eng Man Trans BN8K-69-042A Auto Trans BN8M-69-042A
Label, Air Bag Caution
6
Label, Tire Info
7
2.0L Eng BN8P-69-014A
2.3L Eng BN8K-69-014
Label, Safety Panel
8
Label, Temporary Tire
9
Label, Burglar Alarm Label, Air Bag
FA01-69-064B
R/L FE01-57-K92
FA11-69-C31B LD47-69-074 EC01-66-201 BN8S-57-K93
FRONT BUMPER
HATCHBACK
1
Cover, Front (P)
(P) Paint to Match
Cover, Tow Hook
2
Arctic White (Code A4D) BN8F-50-A11-33 Black (Code 16W) BN8F-50-A11-08 Canary Yellow (Code 25C) BN8F-50-A11-34 Crystal Silver (Code 22V) BN8F-50-A11-67 Passion Orange (Code 27Y) BN8F-50-A11-07 Strato Blue (Code 25E) BN8F-50-A11-38 Titanium Gray (Code 29Y) BN8F-50-A11-01 Velocity Red (Code 27A) BN8F-50-A11-87 Winning Blue (Code 27B) BN8F-50-A11-94
Bolt, Upper
3
Bolt, Lower
4
Grommet, Side
5
Fastener, Cover
6
Nut, Clip (11)
7
Retainer, Cover
8
Plate, Bumper
9
Grille, Front Cover
10
Holder Assy, License Plate
11
Screw, Holder¶ (2)
12
¶Included w/License Plate Holder Assy
Absorber, Impact
13
Fastener, Absorber
14
Hook, Tow
15
Bar, Reinforcement
16
Bolt, Bar (4/Side)
17
Bracket, Bumper
18
Illustration Located in Next Column
1
Cover Assy, Front (P)
Sport Type BNYK-50-03XD Std Type BNYP-50-03XC
(P) Paint to Match
BN8F-50-031D-AA
R/L 9YA5-90-602A R/L 9CF6-00-516B R/L GJ6A-50-0Z5 R/L D350-50-E21
B455-56-135
R BP4K-50-0T1D
L BP4K-50-0U1D
R/L BN8F-50-2A1A
BN8F-50-1T1A BN8F-50-170 9CD6-00-620
BN8P-50-111A
R/L FD01-68-AC3
BN8P-50-EJ0B BNYP-50-07Y
R/L BPYK-50-0Z2A
R BP4K-50-151B
L BP4K-50-161A
SEDAN
MAZDA3 2004
Cover, Tow Hook¶
2
Arctic White (Code A4D) BN8V-50-A11A-33 Black (Code 16W) BN8V-50-A11A-08 Canary Yellow (Code 25C) BN8V-50-A11A-34 Crystal Silver (Code 22V) BN8V-50-A11A-67 New Light Blue (Code 28A) BN8V-50-A11A-90 Nordic Green (Code 27C) BN8V-50-A11A-97 Passion Orange (Code 27Y) BN8V-50-A11A-07 Sparkling Silver (Code 24E) BN8V-50-A11A-28 Strato Blue (Code 25E) BN8V-50-A11A-38 Titanium Gray (Code 29Y) BN8V-50-A11A-01 Velocity Red (Code 27A) BN8V-50-A11A-87 Winning Blue (Code 27B) BN8V-50-A11A-94
¶Included w/Front Cover Assy
Bolt, Upper
3
Bolt, Lower
4
Grommet, Side
5
Clip, Cover
6
Nut, Clip (11)
7
Retainer, Cover
8
Plate, Bumper
9
Grille, Front Cover
10
Sport Type BN9C-50-1T1A Std Type BN8V-50-1T1B
Cover, Lamp Hole
11 Sport Type R BN9C-50-C12A 12 Std Type R BN8V-50-C11
Holder Assy, License Plate
13
Sport Type BN8K-50-170 Std Type BN8F-50-170
Screw, Holder¶ (2)
14
¶Included w/License Plate Holder Assy
Absorber, Impact
15
Fastener, Absorber
16
Hook, Tow
17
Bar, Reinforcement
18
Bolt, Bar (4/Side)
19
Bracket, Bumper
20
1
Grille Assy
Arctic White (Code A4D) BP4S-50-710C-33 Black (Code 16W) BP4S-50-710C-08 Canary Yellow (Code 25C) BP4S-50-710C-34 Crystal Silver (Code 22V) BP4S-50-710C-67 Passion Orange (Code 27Y) BP4S-50-710C-07 Strato Blue (Code 25E) BP4S-50-710C-38 Titanium Gray (Code 29Y) BP4S-50-710C-01 Velocity Red (Code 27A) BP4S-50-710C-87 Winning Blue (Code 27B) BP4S-50-710C-94
Protector, Center¶
2
Protector, Side¶
3
Protector, Lower¶
4
R/L 9YA5-90-602A R/L 9CF6-00-516B R/L GJ6A-50-0Z5 R/L BC1D-56-145
B455-56-135
R BN8V-50-0T1C
L BN8V-50-0U1C
R BN8P-50-2A1B
L BN8P-50-2B1B
L BN9C-50-C22A L BN8V-50-C21
9CD6-00-620
BN8P-50-111A
R/L FD01-68-AC3
BN8P-50-EJ0B BNYP-50-07Y
R/L BPYK-50-0Z2A
R BN8V-50-151B
L BN8V-50-161A
GRILLE
HATCHBACK
BP4L-50-794A R/L BP4N-50-794A R/L BP4S-50-794
madpl1_g01_
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.
Page 1—April 22, 2004—13:28:04—Version Manufacturer
1
MAZDA3 2004
GRILLE Cont’d
HATCHBACK Cont’d
5
Cap, Grille¶ (2/Side) Bolt, Grille¶
6
No. 1 (4) BP4K-50-7M5 No. 2 BP4L-50-7M5
Clip, Grille¶ (2)
7
Emblem (Adhesive)¶
8
¶Included w/Grille Assy
1
Grille Assy
Arctic White (Code A4D) BN9G-50-710B-33 Black (Code 16W) BN9G-50-710B-08 Canary Yellow (Code 25C) BN9G-50-710B-34 Crystal Silver (Code 22V) BN9G-50-710B-67 New Light Blue (Code 28A) BN9G-50-710B-90 Nordic Green (Code 27C) BN9G-50-710B-97 Passion Orange (Code 27Y) BN9G-50-710B-07 Sparkling Silver (Code 24E) BN9G-50-710B-28 Strato Blue (Code 25E) BN9G-50-710B-38 Titanium Gray (Code 29Y) BN9G-50-710B-01 Velocity Red (Code 27A) BN9G-50-710B-87 Winning Blue (Code 27B) BN9G-50-710B-94
Emblem (Adhesive)¶
2
¶Included w/Grille Assy
Bolt, Grille
3
R BP4S-50-705
L BP4T-50-705
BP4M-51-SJ3 LD47-51-731
SEDAN
SPORT TYPE
LD47-51-731
R/L 9YA5-90-602A
SEDAN
STD TYPE
Bulb, High Beam
2
Bulb, Low Beam
3
Bulb, Park/Signal
4
Cover, High Beam Bulb
5
Cover, Low Beam Bulb
6
Holder, Bulb
7
Socket, Park/Signal
8
Rivet, Attaching
9
Nut, Lamp (2/Side)
10
1
Lens & Body
Hatchback R BN8G-51-031C Sedan R BN8R-51-031A
Bulb, High Beam
2
Bulb, Low Beam
3
Bulb, Park/Signal
4
Cover, High Beam Bulb
5
Cover, Low Beam Bulb
6
Socket, Park/Signal
7
Rivet, Attaching
8
Nut, Lamp (2/Side)
9
Module, HID
10
Gasket, Module
11
R/L 9070-37-550 R/L 9070-32-550 R/L 0000-11-1157-NA R/L T061-51-0A1 R/L BN4G-51-0A1 R/L B28V-51-0A3 R/L S09A-51-064 R/L B27K-51-PS7 R/L 9YB3-10-603
COMBINATION LAMP
HID
L BN8G-51-041C
L BN8R-51-041A R/L 9070-37-550 R/L 9070-36-350 R/L 9970-13-210Y R/L T061-51-0A1 R/L BP4L-51-0A1 R/L S09A-51-064 R/L B27K-51-PS7 R/L 9YB3-10-603 R/L D391-51-0H3 R/L D391-51-0B2
SIDE REPEATER LAMP
1
Lamp Assy, Fog Bulb, Fog¶
2
Bracket, Lamp¶
3
¶Included w/Fog Lamp Assy
1
Lamp Assy, Fog Bulb, Lamp
2
Cover, Lamp¶
3
Nut, Lamp¶
4
¶Included w/Fog Lamp Assy
FOG LAMP
SEDAN
SPORT TYPE
R BN8R-51-680A
L BN8R-51-690A
R 9070-37-550
L 9070-37-550
R BN9C-51-684
L BN9C-51-684
FOG LAMP
SEDAN
STD TYPE
R BN8P-51-680A
L BN8P-51-690A
R/L 9070-37-550
R BN8V-51-677A
L BN8V-51-678A
R/L FD01-50-803
HOOD
1
Grille Assy
w/Black Bar BN8V-50-710B w/o Black Bar
Arctic White (Code A4D) BN8W-50-710A-33 Black (Code 16W) BN8W-50-710A-08 Canary Yellow (Code 25C) BN8W-50-710A-34 Crystal Silver (Code 22V) BN8W-50-710A-67 New Light Blue (Code 28A) BN8W-50-710A-90 Nordic Green (Code 27C) BN8W-50-710A-97 Passion Orange (Code 27Y) BN8W-50-710A-07 Sparkling Silver (Code 24E) BN8W-50-710A-28 Strato Blue (Code 25E) BN8W-50-710A-38 Titanium Gray (Code 29Y) BN8W-50-710A-01 Velocity Red (Code 27A) BN8W-50-710A-87 Winning Blue (Code 27B) BN8W-50-710A-94
Emblem (Adhesive)¶
2
¶Included w/Grille Assy
Bolt, Grille
3
LD47-51-731
R/L 9YA5-90-602A
FRONT LAMPS
COMBINATION LAMP
HALOGEN
Illustration Located in Next Column
1
Lens & Body
Hatchback R BN8F-51-0K0D Sedan R BN8P-51-0K0B
2
L BN8F-51-0L0D L BN8P-51-0L0B
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
1
Lamp, Repeater
1
Lamp Assy, Fog Bulb, Fog¶
2
Stopper, Lamp¶
3
Bracket, Lamp¶
4
Nut, Lamp¶
5
¶Included w/Fog Lamp Assy
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.
R/L GJ6A-51-120C
FOG LAMP
HATCHBACK
R BN8G-51-680B
L BN8G-51-690B
R 9070-37-550
L 9070-37-550
R BN8F-51-687
L BN8F-51-687
R BN8F-51-684A
L BN8F-51-694A R/L GG2M-51-689
1
Panel, Hood
Hatchback BPYK-52-31X Sedan BNYV-52-31X
Hinge, Hood
2
Insulator, Hood
3
Hatchback B32T-56-681A Sedan B33H-56-681B
Fastener, Insulator
4
Hatchback (11) GA2A-56-694 Sedan (13) GA2A-56-694
Weatherstrip Assy, Hood
5
Rivet, W/Strip¶ (11)
6
¶Included w/Hood Weatherstrip Assy
Seal Assy, Front Hood
7
Fastener, Seal¶ (16)
8
¶Included w/Front Hood Seal Assy
Seal Assy, Rear-See Cowl & Dash Section
9
10
Cushion, Front Hood Cushion, Side Hood
11
Latch, Hood
12 Hatchback
w/Burglar Alarm System BN8F-56-62X w/o Burglar Alarm System BP4K-56-62X
13 Sedan
R B32H-52-410A
L B32H-52-420A
BN8V-56-770 J001-56-741
BP4K-56-750 BC1D-58-762
R/L BC1M-56-786 R/L GJ6A-56-786A
madpl1_g01_
Page 2—April 22, 2004—13:28:06—Version Manufacturer
w/Burglar Alarm System BN8P-56-620 w/o Burglar Alarm System BN8V-56-620
Lever, Latch
14
Cable, Latch Release
15
To 11-1-03 BP4K-56-720B From 11-1-03 BP4K-56-720C
Clip, Front Cable
16
Clip, Center Cable
17
Clip, Cable Rear
18
Rod, Prop
19
Hatchback BP4K-56-651A Sedan BN8V-56-651A
BN8F-56-625
GJ6A-56-731A LA89-67-C41 D001-56-731
COOLING
1
Radiator Assy Cock, Drain¶
2
¶Included w/Radiator Assy
Bracket, Upper Rad
3
Mount, Lower Rad
4
w/ A/C R/L Z603-15-202A w/o A/C R/L Z601-15-202B
Hose, Radiator
5
Upper LF50-15-186F Lower LF50-15-185D
Shroud & Fan
6
Harness, Fan
7
Tank, Coolant
8
Cap, Tank
9
Hose, Coolant Tank
10
Z602-15-200C Z602-15-203
R/L Z601-15-240F
Z602-15-025B Z601-66-991 LF50-15-350 LF50-15-205A
R Z601-15-383E
L LF50-15-381B
A/C /HEATER/VENTILATION
1
Condenser Assy Receiver/Drier¶
2
Bracket, Receiver¶
3
¶Included w/Condenser Assy
Hose, High Pressure
4
Hose, Low Pressure
5
Pipe Assy, Condenser
6
Switch, Pressure¶
7
¶Included w/Condenser Pipe Assy
Compressor Assy
8
Pulley Kit¶
9
¶Included w/Compressor Assy
Bracket, Compressor
10
BPYK-61-48Z BP4K-61-501 BP4K-61-502
BP4S-61-4G0B BP4S-61-462C BP4K-61-46X B01A-61-503
BP4S-61-K00 BP4S-61-L20
BP4S-61-458B
MAZDA3 2004
17
Link Set, Temp¶ Link Set, Mode¶
18
Evaporator¶
19
Sensor, Valve¶
20
Core, Heater¶
21
Case, Evaporator¶
22
Valve, Expansion¶
23
Seal, Cooling Unit¶
24 Upper BP4K-61-J31 25 Lower Outer
w/ A/C BP4K-61-J06 w/o A/C BP4L-61-J06
26 Lower Inner BP4K-61-J12
Pipe, Evaporator¶
27
¶Included w/Evaporator/Heater Assy
FRONT FENDER
1
Fender
Hatchback R BP4K-52-111C Sedan R BN8V-52-111C
Bracket, Fender
2
Liner, Fender
3
Sport Type R BP4L-56-130D Std Type R BP4K-56-130E
Fastener, Liner
4
w/Mudguard (23) NA01-56-145 w/o Mudguard (27) NA01-56-145
Mudguard Assy
5
Clip, Mudguard¶
6
¶Included w/Mudguard Assy
Grommet, Clip
7
Rivet, Mudguard (2/Side)
8
Lamp, Repeater-See Front Lamps Section
UNDERHOOD DIMENSIONS
Information not available at time of publication.
FRONT INNER STRUCTURE
BP4K-61-A20 BP4K-61-A30 BPYK-61-J1Z BP4K-61-J22 BP4K-61-A10 BP4K-61-A03 BP4K-61-J14
BP4K-61-J15
L BP4K-52-211C L BN8V-52-211C
R BP4K-53-290
L BP4K-54-290
L BP4L-56-140D L BP4K-56-140E
R BP4K-51-840A
L BP4K-51-850A
R/L BP4K-51-SJ3
R/L GJ6E-51-832A R/L B092-51-833
FRONT
Hose, By-Pass
11 No. 1 L309-15-260 12 No. 2 LF70-15-260E
Thermostat Assy
13
To 2-1-04 LF50-15-170 From 2-1-04 LF50-15-170A
Gasket, Cover¶
14
¶Included w/Thermostat Assy
Outlet, Water
15
Gasket, Outlet
16
Pump Assy, Water
17
Gasket, Water Pump¶
18
¶Included w/Water Pump Assy
Pulley, Water Pump
19
Belt, Drive
2.0L Eng Man Trans LF51-15-909 Auto Trans LF50-15-909A
2.3L Eng Man Trans L373-15-909 Auto Trans L372-15-909A
LF02-15-165
L327-15-17Z LF01-15-169 LF01-15-100 LF01-15-116
LF50-15-131
A/C REFRIGERANT CAPACITIES
A/C R-134a Refrigerant Capacity
2004: 18.6 Ozs (1.16 Lbs)
madpl1_g01_
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
1
Support Assy, Radiator Nut, Support Mounting¶ (6)
2
¶Included w/Radiator Support Assy
Support, Hood Lock
3
Plate, Seal
4
Guide, Air
5
Fastener, Air Guide
6
Cover, Hole
7
11
Evaporator/Heater Assy
w/ A/C BNYR-61-42Y w/o A/C BN8P-61-130F
Case, Heater Upper¶
12
Case, Heater Lower¶
13
w/ A/C R BP4K-61-A02A w/o A/C R BP4L-61-A02A
Motor & Fan Unit¶
14
Lining, Blower¶
15
Resistor, Blower¶
16
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.
R/L BP4K-61-B01-2
L BN8P-61-A01A L BN8P-61-A01A
BP4K-61-B10 BP4K-61-B04 BP4K-61-B15
1
Apron & Sidemember Assy Apron Assy¶
2
BP4K-53-110F FB01-50-133C
BP4K-52-15YA
R BP4K-56-251
L BP4K-56-L21 L GD7A-50-EA1
BP4K-56-078A
SIDE
Illustration Located in Next Column
R BPY0-53-20X
L BPY0-54-20X
R BP4K-53-210L
L BP4K-54-210J
3
Page 3—April 22, 2004—13:28:08—Version Manufacturer
MAZDA3 2004
FRONT INNER STRUCTURE Cont’d
SIDE Cont’d
w/ABS BP8R-67-010H w/o ABS BN8K-67-010G
¶Order by Application
Block Assy, Main Fuse (a)
2
Cover, Lower Fuse/Relay (a) (b)
3
Cover, Main Fuse Block (a) (b)
4 Front BP4K-66-761A 5 Rear BP4K-66-762
(a) Included w/Engine Wiring Harness Assy (b) Included w/Main Fuse Block Assy
BP4K-66-760B BP4K-66-767
AIR BAG SYSTEM
FRONT
3
Apron, Front¶ (a) Reinforcement, Apron¶ (a)
4
Bracket, Apron¶ (a)
5
Reinf, Mounting¶ (a)
6
(a) Included w/Apron Assy
Frame, Outer¶
7
Frame, Inner¶
8
Frame, Front Upper¶
9
Frame, Front Lower¶
10
Bracket, Front Bumper¶
11
Reinf, Rail Outer¶
12
Reinf, Rail Inner¶
13
Panel Assy, Side Support¶
14
Bracket, Side Panel¶ (a)
15
(a) Included w/Side Support Panel Assy
Bracket, Battery Carrier¶
16
Bracket, Outer Frame¶
17
Bracket, Inner Frame¶
18
Box, Torque¶
19
Sidemember Assy, Rear¶
20
Sidemember, Rear¶ (a)
21
¶Included w/Apron & Sidemember Assy (a) Included w/Rear Sidemember Assy
Reinforcement Assy, Rear
22
Hatchback R BP4K-53-27YC Sedan R BN8V-53-27YB
Reinf, Shroud¶
23
Hatchback R BP4K-53-15XA Sedan R BN8V-53-15XA
¶Included w/Rear Reinforcement Assy
R BP4L-23-220C
L BP4K-23-221
R BP4K-53-261A
L BP4K-54-261A
R BP4K-53-243
L BP4L-53-243
RN.A.
L BP4K-54-490B
R BP4K-53-321
L BP4K-54-321A
R BP4K-53-3A0A
L BP4K-54-3A0A
R BP4K-53-393A
L BP4K-54-393A
R BP4K-53-390C
L BP4K-54-390C
R BP4K-53-33X
L BP4K-54-33X L BP4K-54-353
R BP4K-53-353A
L BP4L-53-353A
R BP4K-53-120C
L BP4K-54-120
R/L BP4K-53-243
L BP4K-54-25Y L BP4L-54-350A L BP4K-54-350A
R BP4K-53-380B
L BP4K-54-380B
RN.A.
L BP4K-54-3E0C
R BP4K-53-3DY
L BP4L-54-3DY
L BP4K-54-27YB L BN8V-54-27YA
L BP4K-54-15XA L BN8V-54-15XA
ELECTRICAL COMPONENTS
1
Harness Assy, Engine Wiring¶
1
Control Unit, Diagnosis Module, Driver Air Bag
2
Clockspring
3
Module, Passenger Air Bag
4
Sensor, Front Impact
5
BP4K-57-K30B BN8P-57-K00 BP4K-66-CS0 BP4K-57-K50C BP4K-57-K1XA
SIDE
1
Module, Side Air Bag¶
¶Included w/Seat Back Assy-listed in Front Seat Section
Module, Side Curtain Air Bag
2
Hatchback R BP4K-57-KM0C Sedan R BN8V-57-KM0D
Sensor, Side Air Bag
3
Pretensioner, Seat Belt¶-See Seat Belts Section
¶Serviced w/Front Seat Belt
R BN8P-57-KA0
L BN8P-57-KB0
L BP4K-57-KN0C L BN8V-57-KN0D
R/L BP4K-57-KC0
ABS/BRAKES
Illustration Located in Next Column
1
Actuator Assy, ABS Control, ABS¶
2
¶Included w/ABS Actuator Assy
Bracket, Actuator
3
Sensor, Front ABS
4
Harness, Front ABS Sensor
5
Bracket, Front Sensor
6
Sensor, Rear ABS
7
Harness, Rear ABS Sensor
8
BVSN-43-7AZA BPYK-67-65XB
BP4K-43-310A R/L BP4K-43-701A R/L BP4K-67-SH1D
R BP4K-43-741D
L BP4K-43-742D
R/L BP4K-43-711A
R BP8L-67-SH0C
L BP4N-67-SH0C
Cylinder Assy, Brake Master
9
Reservoir¶
10
Nut, Mounting¶ (4)
11
¶Included w/Brake Master Cylinder Assy
Cap, Tank
12
Booster, Brake
13
To 9-30-03 BPYL-43-80ZB From 9-30-03 BPYL-43-80ZB
Gasket, Booster
14
BPYS-43-40Z BPYL-43-55Z D350-43-954
BN8F-43-55YA
BP4K-43-443A
WHEEL
STEEL WHEEL
1
Wheel, Steel
15x6" 9965-L4-6050 16x6-1/2" 9965-40-6560
Cover, Wheel
2
15x6" Wheels BP4K-37-170B 16x6-1/2" Wheels BN8B-37-170A
Stem, Valve
3
Nut, Lug
4
Sensor, Wheel
5
Wheel, Alloy
1 15x6" 9965-L8-6050 2 16x6-1/2"
Front 9965-41-6560 Rear 9965-42-6560
3 17x6-1/2"
Front 9965-02-6570 Rear 9965-03-6570
Emblem, Wheel
4
Stem, Valve
5
Nut, Lug
6
Sensor, Wheel
7
9963-60-4130 0603-26-161A FE01-37-140A
ALLOY WHEEL
GJ6G-37-192 9963-60-4130 B002-37-160A FE01-37-140A
4
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.
madpl1_g01_
Page 4—April 22, 2004—13:28:09—Version Manufacturer
SPARE WHEEL & HARDWARE
Wheel, Spare
1 2.0L Eng 9965-35-4050 2 2.3L Eng 9965-23-4060
Bolt, Spare Wheel
3
Clamp, Spare Wheel
4
Insulator, Spare Wheel
5
Jack
6
Bolt, Jack
7
Handle, Jack
8
8532-56-961 GA5R-56-971C B01C-68-8L1 GA5R-37-790B B001-56-170C GJ21-37-810A
FRONT SUSPENSION
1
Bolt, Axle Rotor, Brake
2
2.0L Eng R/L BP4Y-33-25XB
2.3L Eng R/L BP6Y-33-25XD
Hub Assy
3
w/ABS R/L BP4K-33-15XB w/o ABS R/L BN8B-33-15XB
Bolt, Hub¶ (5/Side)
4
¶Included w/Hub Assy
Shield, Splash
5
Knuckle, Steering
6
w/ABS R/L BP4K-33-021C w/o ABS R/L BN8B-33-021B
Sensor, Front ABS-See ABS/Brakes Section
7 8
Caliper, Brake Support, Caliper
9
2.0L Eng R/L BPYK-33-28X
2.3L Eng R/L BPYS-33-28XA
Pad Set, Brake
10
Hose, Brake
11
R/L 9YA0-21-083D
R/L BP4K-33-062
R/L N.A.
R BPYK-33-61XA
L BPYK-33-71XA
B3YH-33-23Z
R/L BP4K-43-980D
Man Trans R/L BP4N-34-011B Auto Trans R/L B32T-34-011B
2.3L Eng Man Trans R/L B32T-34-011B Auto Trans R/L BN8H-34-011B
Boot, Dust
14
Bumper, Rebound
15
Bushing, Mounting
16
Support, Mount
17
Stiffener, Mount
18
Arm, Lower Control
19
Bar, Stabilizer
20
Hatchback BP4L-34-151A Sedan
15" Wheels BP4K-34-151D 16" Wheels, 17" Wheels BP4L-34-151A
Link, Stabilizer
21
Bracket, Stabilizer
22
Bushing, Bar
23
Bracket, Bushing
24
Crossmember, Susp
25
Bolt, Front Crossmember
26
Bolt, Rear Crossmember
27
R/L BP4K-34-0A5B R/L BP4K-34-111A R/L BP4K-34-38XA R/L BP4K-34-380B
R BP4K-34-007B
L BP4K-34-008B
R B32H-34-300
L B32H-34-350
BP4K-34-170C R/L BP4K-34-810A R/L BP4K-34-156A R/L BP4K-28-155B
BP4K-34-800F R/L 9YA0-11-201B R/L 9YA0-21-601A
FRONT DRIVE AXLE
1
Shaft, Axle
Hatchback
w/ABS R GR27-25-50XB w/o ABS R GG27-25-500C
Sedan
w/ABS R GR27-25-50XB w/o ABS R GG27-25-500C
Shaft, Joint
2
Clip, Shaft
3
L GR27-25-60XB L GG27-25-600C
L GR27-25-60XB L GG27-25-600C
GG27-25-700B R/L G054-25-421
FRONT STEERING LINKAGE/GEAR
MAZDA3 2004
¶Included w/Steering Gear Assy
End, Tie Rod
14
Nut, Lock
15
Cover, Valve
16
Insulator, Gear
17
STEERING PUMP
1
Pump Assy, Steering Pump, Steering¶
2
Bracket, Front Pump¶
3
Bracket, Rear Pump¶
4
Hose, Return¶
5
¶Included w/Steering Pump Assy
Hose, Suction
6
Reservoir, Fluid
7
Pipe, Steering
8
STEERING WHEEL/COLUMN
L BP6L-32-FD0
R BP4L-32-280
L BP4L-32-290
R/L BP4L-32-131
BP4L-32-112 BP4L-32-229C
BP4L-32-650E BP4L-32-600 BP4L-32-603A B32H-32-603 BP4L-32-682B
BP4L-32-688A BP4L-32-690A BP4L-32-47YC
WHEEL & TRIM
Strut
12
2.0L Eng R BP4K-34-700E
2.3L Eng R B32T-34-700D
Spring, Coil
13
2.0L Eng
L BP4K-34-900E L B32T-34-900D
madpl1_g01_
1
Wheel Assy, Steering
Leather BN8D-32-980A Urethane
w/Switch
w/Cruise Control BN8B-32-980A w/o Cruise Control BP4L-32-980B
w/o Switch BP4K-32-980B
Switch, Steering¶
2
w/Cruise Control BN8P-66-4M0 w/o Cruise Control BP4K-66-4M0A
¶Included w/Steering Wheel Assy
Cap, Wheel
3
Module, Driver Air Bag-See Air Bag System Section
4 5
Clockspring-See Air Bag System Section
6
Body, Combination Switch Switch, Wiper
1
Gear Assy, Steering Valve Assy, Steering¶
2
Sensor¶ (a)
3
(a) Included w/Steering Valve Assy
Seal, Dust¶
4
Yoke Set¶
5
Rack, Steering Gear¶
6
Seal, Rack¶
7
Cover, Housing¶
8
Bushing, Mount¶
9
Boot, Rack¶
10
Rod, Inner Tie¶
11
Pipe, Pressure¶
12
Pipe, Return¶
13
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.
BP4L-32-110
BP4L-32-380
BP4L-32-J20
BP4L-32-NA1
BP4L-32-11X
BP4L-32-119
BP4L-32-180
BP4L-32-202 R/L BP4L-32-123 R/L BP4L-32-12X R/L BP4L-32-240
BP4L-32-460
R BP4L-32-FD0
7
Hatchback
w/Adjustable Wheel BP4N-66-128 w/o Adjustable Wheel BP4K-66-128
Sedan
w/Adjustable Wheel BN8W-66-128 w/o Adjustable Wheel BN8V-66-128
Switch, Dimmer/Signal
8
Hatchback
w/Auto H/Lamps BP8M-66-122 w/o Auto H/Lamps BN8R-66-122
Sedan
w/Auto H/Lamps
w/Fog Lamps BP8M-66-122 w/o Fog Lamps BP8L-66-122
R/L BC1D-32-9L1
BP4K-66-1B1
5
Page 5—April 22, 2004—13:28:11—Version Manufacturer
MAZDA3 2004
STEERING WHEEL/COLUMN Cont’d
WHEEL & TRIM Cont’d
w/o Auto H/Lamps
w/Fog Lamps BN8R-66-122 w/o Fog Lamps BP8L-66-122
Cover Assy, Column
9
Screw, Tapping¶ (2)
10
Case, Lamp¶
11
Lens¶
12
¶Included w/Column Cover Assy
Bulb
13
Lock Set, Complete
14
Hatchback
Man Trans BN8G-09-010B Auto Trans BN8J-09-010B
Sedan
Man Trans
w/Burglar Alarm System BN8R-09-010C w/o Burglar Alarm System
w/Keyless Entry BP8M-09-010C w/o Keyless Entry BN8L-09-010D
Auto Trans
w/Burglar Alarm System BN8T-09-010C w/o Burglar Alarm System
w/Keyless Entry BP8P-09-010D w/o Keyless Entry BN8N-09-010D
Lock, Steering¶
15
Man Trans BP4K-66-150 Auto Trans N.A.
Switch, Ignition¶
16
Immobilizer¶
17
Cylinder Assy, Door Lock¶-See Front Door Section
18 19
Clip, Door Lock¶ (a)-See Front Door Section
(a) Included w/Door Lock Cylinder Assy
20
Cylinder Assy, Lid Lock¶-See Luggage Lid Section
21
Clip, Lid Lock¶ (a)-See Luggage Lid Section Cylinder, Liftgate Lock¶-See Liftgate Section
¶Included w/Complete Lock Set (a) Included w/Lid Lock Cylinder Assy
BP4K-60-21XE G030-60-248 BP4K-60-245 BP4K-60-246
B456-60-223
BP4K-66-151 BP4K-66-938
COLUMN TILT
Cover Assy, Timing
2
Seal, Oil¶
3
Seal, Rubber¶ (2)
4
¶Included w/Timing Cover Assy
Cover, Rear
5
Cover, End Plate
6
Cover Assy, Valve
7
Cap, Oil Filler¶
8
Gasket, Cover¶
9
¶Included w/Valve Cover Assy
Pan, Engine Oil
10
To 10-1-03 LF50-10-400B From 10-1-03 LF50-50-400C
Dipstick, Engine Oil
11
Tube, Eng Dipstick
12
Pan, Trans Oil
13
L807-10-500C
LF01-10-602
9XG0-64-34X9
LF01-11-310
LF17-10-903
LF64-10-210D
LF04-10-250
LF02-10-230
LF13-10-450A
LF13-10-440A
FN11-21-51X
2.3L ENG
From 1-1-04 BP4N-39-010B
Mount, Trans
5
Bracket, Trans Mount
6
Man Trans BP4S-39-080A Auto Trans B32T-39-080A
BP4N-39-070C
ENGINE UNDER COVER
1
Cover, Front Under Cover, Rear Under
2
Cover, Side Rear
3
Fastener, Under Cover (3)
4
Fastener, Side Cover
5
BP4K-56-112 BP4K-56-111G
R BP4K-56-114D
L BP4K-56-115E
GD7A-50-EA1
R/L NA01-56-145
AIR CLEANER
1
Column, Steering
Man Trans
To 10-8-03 BP4K-32-10XE From 10-8-03 BP4K-32-10XF
Auto Trans BN8D-32-10XD
Bracket, Harness
2
Bolt, Shaft
3
Cover, Joint
4
BP4K-67-B31A B455-32-099A BP4K-32-AZ1A
ENGINE/TRANS
2.0L ENG
Illustration Located in Next Column
1
Pulley, Crankshaft
w/Calif Emission LF26-11-400A w/o Calif Emission LF50-11-400A
6
1
Pulley, Crankshaft
Man Trans LF13-11-400 Auto Trans LF50-11-400A
Cover Assy, Timing
2
Seal, Oil¶
3
Seal, Rubber¶
4
¶Included w/Timing Cover Assy
Cover, Rear
5
Cover, End Plate
6
Cover Assy, Valve
7
Cap, Oil Filler¶
8
Gasket, Cover¶
9
¶Included w/Valve Cover Assy
Pan Assy, Engine Oil
10
Baffle, Front¶
11
Plate, Rear¶
12
¶Included w/Engine Oil Pan Assy
Dipstick, Eng Oil
13
Tube, Eng Dipstick
14
Pan, Trans Oil
15
ENGINE/TRANS MOUNTS
Illustration Located in Next Column
1
Mount, Eng Front
2.0L Eng BP4S-39-060C
2.3L Eng B32T-39-060A
Mount, Eng Side
2
Bracket, Eng Side Mount
3 Man Trans BP4S-39-010A 4 Auto Trans
To 1-1-04 BP4N-39-010A
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.
L322-10-500A
LF01-10-602
L309-10-533A
LF01-11-310
LF17-10-903
L374-10-210D
LF04-10-250
LF02-10-230
L372-10-400C
L372-10-406
L309-10-402
L309-10-450A
L309-10-440
FN11-21-51X
BP4S-39-040
1
Cleaner Assy, Air
w/Calif Emission LF67-13-320A w/o Calif Emission LF50-13-320B
Cover Assy, Upper¶
2
w/Calif Emission LF67-13-Z1X w/o Calif Emission LF50-13-Z1X
Cover, Upper¶ (a)
3
w/Calif Emission LF67-13-Z01A w/o Calif Emission LF50-13-Z01B
Collar¶ (a)
4
Nut, Clip¶ (a)
5
(a) Included w/Upper Cover Assy
Element, Cleaner¶
6
Case, Lower¶
7
¶Included w/Air Cleaner Assy
Duct, Fresh Air
8
Baffle, Air Intake
9
Meter Assy, Air Flow
10
O-Ring, Meter¶
11
¶Included w/Air Flow Meter Assy
Hose, Air
12
LF50-13-Z11 FB01-50-133C
LF50-13-Z40A LF50-13-Z02B
LF50-13-201B LF50-13-204B ZL01-13-215R-00 ZL01-13-214
LF67-13-221
madpl1_g01_
Page 6—April 22, 2004—13:28:13—Version Manufacturer
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