mazak M32 Maintenance Manual
1_
F>
.A,
V~
C
LJ
m
—
nAXNTENANCE
MNT
D
S
P
I
address
display
display
CM
mi
OFF.
PLC
al
screen
below.
tf
NT)
ssi
so
en
Wh
can
is
that
display
is
ng
The
be
will
y
used
mernor
The
...
).
).
"Y":
)ÿ
"M"
.1,
)ÿ
"D":
)ÿ
"F":
)ÿ
"R":
)ÿ
"L":
).
"P":
t
h
be
similar
the
PLC
add
be
PLC
11
s
X11
;
;
T”
ma
i
e
is
you
esses
r
to
explained
n
monitored
found
will
"Q"
I/F
screen
force
memory
INPUTS
).
).
)
).
.
XO
XI
X
XI
1
00
70
SO
THRU
OUTPUTS
>.
)
.
>.
PLC
The
durinq
PLC
>.
).
).
).
DATA
The
storing
change,
registers
FAULT;
Machine
THRU
Y0
00
Y
1
Y
1
SO
TEMPORARY
status
TIMERS
TO
THRU
T
000
1
T2000
T3000
REGISTERS
machine
detected
generated
alarms
and
PLC
These
listed
that
to
part,
data
32S
that
REGISTERS
addresses
above.
the
up-dated
be
the
that
LATCHING
These
power
PLC
addresses
is
"C"
or
t
enanc
e
on
but
to,
on
earlier
not
function
is
that
the
in
are
this
addresses
TO
THE
XFF
THRU
THRU
THRU
FROM
X
X17F:
X24F
THE
YFF
THRU
THRU
the
Y17F:
Y20F
of
power
(Decimal).
27
T
1
THRU
THRU
THRU
and
the
vital
so
do
are
ALARMS
side
by
&
malfunctions
the
by
PLC
thru
will
(Decimal).
The
"D"
registers
"R"
addresses
will
ADDRESSES
turned
LANGUAGE
PLC
MNT)
C
i
sp
d
1
ay
the
radically
MAZATRQL
find
memory
PLC
:
6F
1
:
reference
that
primarily
was
used
addresses
section
and
CHexi
INPUTS
:
INPUTS
MMS
:
INPUTS
(Hexi
PLC
OUTPUTS
in
their
-dec
FROM
INPUTS.
TO
OUTPUTS
:
OUTPUTS
MEMORY
these
:
Til
27
T2127:
T3127:
(Decimal).
control
the
of
the
(Decimal).
addresses
up
sequence.
TIMER
:
INPUTS
TIMER
SET
ACCUMULATED
data
data
at
register
IS
status
bit
MIS-OPERATIDNS
PLC.
Alarms
addresses
399
be
are
covered
main
alternate
an
in
used
much
difference
store
as
the
status
store
only
change
(Decimal
will
OFF/ON.
not
SUB-PROGRAMS
change
is
I/F
screen.
different
CNC's.
to
the
to
to
PLC
this
used
used
of
purpose
)
mal
i
MACHINE.
FROM
FROM
-deci
OPERATING
(Direct
THE
mal
MACHINE.
OPERATING
TO
NC.
TO
is
Cl
OUTPUTS
TIME
these
CIS
are
type.
(Decimal.
mis-operati
and
200
thru
FO
the
like
current
changes.
permanent
when
)ÿ
you
status
selected,
This
than,
On
the
8
an
bit
force
check
ladder
or
OFF.
ON
book.
in
.
inputs
NC.
)
.
established
Bit).
Bit).
Cl
Bit).
TIME
addresses.
values.
thru
CIS
kept
327
F127.
method
is
section
the
"D"
between
status
For
sequence
change
when
(Decimal).
any
screen
the
M-32
"H"
address.
address
the
status
sequence.
How
life
PANEL.
PANEL.
Bit).
current
As
All
data
FO
ons
are
FI
are
For
used
for
ALARMS.
addresses
the
two
that
the
most-
it.
the
PLC
memory
f
o
diagnostic
maintenance-:
Alsc
fail's
to
are
to
NO
by
things
27)
is
of
It
use
listed
.
ON
the
can
this
has
NC
t
h
e
'
&
I
j
n
i
j
L,
PAGE
1
!
MAINTENANCE
DISPLAYS
PLC
I/F
memor
or
DISPLAY
the
add
r
esses
d
a
d
r
e
buttons
DISP
DISPLAY
Under
CLEAR
et
t
1
er
n
1
PLC
ladder.
ways.
t
h
appear
the
expected
PLC
two
i
wi'$
ADDRESS
While
y
addresses
SELECT
addresses
backwards.
.
s
ses
to
MND1
SELECT
SHIFT
The
normal
(SHIFT)
char
The
NORMAL
CURSOR
CURSOR
CURSOR
MINUS
7
3
—
9
DECIMAL
4
5
S
o
3
FORCING
Any
).
).
>.
.
.
.
After
e
c
o
T
go
MND2
cursor
ac
relationships
PLC
I/F
depends
The
ENTER
MOVE
ENTER
MOVE
ENTER
PRESS
thf'
First,
1
umn
in
FORWARD
the
h
FUNCTION
conditions
t
er
LEFT
RIGHT
DOWN
SIGN
display.
THE
the
PLC
can
forward
e
re
is
from
key
POINT
PLC
THE
0
o
one
liNDS
<->
control
.
s
<-)
ADDRESSES
memory
entirely
procedure.
ADDRESS
THE
CURSOR
"1"
FOR
CURSOR
TO
INPUT
THE
"force"
the
i
b
f
upper
/REVERSE
I/F
be
push-buttons.
o
is
pressed
)
C.
address
Whether
"ON"
ERASE
address
y
ar
n
screen
advanced
while
These
e
n
address
MND4
are
right
the
limitati
MNDS
and
they
as
ON
upon
..
.
AT
"DEVICE".
RIGHT
or
RIGHT
DATA,
PUSH-BUTTON.
has
been
will
bits.
corner
the
is
being
or
reversed
The
DISPLAY
push-buttons
y
n
,
o
group
number
are
first,
follows....
-----
-----
-----
-----
-----
------
------
-------
------
----
-----
AND/OR
------
can
or
the
TO
"0"
TO
1
Second,
to
MNDS
keys
what
they
AFTER
LETTER
SYMBOL
—
SYMBOL
—
------
LETTER
LETTER
LETTER
LETTER
LETTER
LETTER
LETTER
LETTER
LETTER
LETTER
LETTER
LETTER
OFF
be
forced
not
this
way
"DATA".
FOR
"OFF".
"MODE".
TO
PULSE
executed,
now
reflect
of
displayed,
MENU
the
the
SELECT
SELECT
a
u
c
o
another.
NNP7
serve
they
will
SHIFT
"P"
"+"
"/"
"A"
"B"
"C"
"D"
"E"
"F"
"L"
"R"
"X"
"Y"
"M"
"T"
will
the
ADDRESS,
address
display.
by
pressing
push-button
affect
n n
to
the
t
o
MND8
a
appear
yield
a
result
address
display
forced
the
push-button
u
s
MENU
dual
to
"1"
or
and
See?
two
the
both
e
these
..
MNDS
SELECT
purpose
be
either
or
a
the
in
is
used
TO
2
will
status,
the
next
columns
MENU
will
columns
two
MENU
(
but
symbols
"0"
on
result
within
LATCH.
change
forced
page
SELECT
will
\
/e.'&'the
no
i
push
-(-
)
life.
in
when
this,
in
0
or
state
.
.
.
.
of
move
of
the
or
you
the
1
,
—
I
i
I
(
i
(
(
{
(
(
(
PAGE
2
<NC
ALARM
>
CPLC
I
/FI
SET
<
DATA>
DIAGN
5
X
0002=1
XOOOC=
1
X001F=0
Y002D=1
<STOF
ALARM
<
OPERATOR
<
VERSION
CODE
MESSAGE
!
As
to
change
be
displayed
this
change
predicted!
marks
area
is
This
(//)
).
).
).
).
).
).
>
>
MESSAGE
SERVO!
!
PLC
stated
the
is
attempted
at
POSITION
PRESS
PRESS
PRESS
PRESS
PRESS
status
i.n
capable
temporary
DEVICE
SHIFT
CURSOR
SHIFT
CURSOR
INPUT.
>
on
the
THE
X0000
X0008
X0010
X001S
0020
X
X0023
X0030
X003S
X0040
X004S
X0050
X0053
X0060
X0068
X0070
X0073
DEVICE
c
SFTNDLE
the
of
upper
of
while
display
and
pressing
CURSOR
(CLEAR).
DOWN.
(CLEAR).
DOWN.
76543210
00000100
00010101
10001000
00110011
10011001
10100100
11100001
10000001
00010001
00100010
00000000
01100011
00010001
00010000
10001000
10111011
DATA
)
c
!
previous
an
address,
right
storing
this
area
AT
'"DEVICE".
:>
PLC
page,
corner
up
area
the
MODE
<:
I/F!
can
HEX
04
15
33
33
39
A
4
El
31
11
22
00
£3
11
10
83
BB
:>
LADDER!
when
the
of
to
is
be
INPUT
0000
Y
Y0003
Y0010
3
YOO
1
Y0020
Y002S
Y
0030
Y0033
Y0040
Y004S
Y0050
YOO
3
5
Y0060
Y006S
Y0070
Y0073
DEVICE
c
the
address
this
four
full,
:>
force
and
display.
forced
the
cleared
push-button.
76543210
00000000
00010001
11110010
11000111
1,0000111
01000010
01010101
00110100
11111111
01100100
10001000
10010000
00100010
01000100
00000000
01010100
DATA
:>
<
function
the
changes.
results
by
entering
The
HEX
00
11
F2
C7
37
42
55
34
FF
64
SB
90
22
44
00
54
MODE
c
new
status
As
shown
can
two
procedure:
:>
!
If
is
above,
a
not
slash
used
will
fifth
be
:
?
F
i-
!
1
!
i
area
will
(f
in
be
After
the
able
the
upper
to
above
make
procedure
right
predictable
corner
is
of
changes
PAGE
3
carried
the
display
again.
out,
the
will
temporary
be
cleared
message
and
you
!
i
MAINTENANCE
DISPLAY:
PLC
I/F
NC
<
ALARM
<STOP
ALARM
<
<
OPERATOR
VERSION!
CDDE>
>
MESSAGE
MESS
PLC
>
AGE
SERVO!
i
CPLC
xoooo
X0008
X0010
X0018
X0020
X0028
X0030
X0038
X0040
X0048
X0050
>
X0058
X0060
X0068
X0070
X007S
DEVICE
c
SPINDLE
I/F:
<SET
76543210
00000000
00000101
1000.1000
00110011
10011001
10100100
11100001
10000001
00010001
00100010
00000000
01100011
00010001
00010000
10001000
10111011
DATA
c
:>
PLC
!
DAT
:>
I/F!,
A
>
HEX
00
05
3S
33
99
4
A
El
81
11
22
00
S3
11
10
88
BB
MODE
c
:>
LADDER!
DIAGN
YOOOO
Y0008
YOO
YOGI
YOO
Y002S
Y0030
YOO
Y0040
YOO
Y0050
YOO
Y0060
YOO
Y0070
YOO
DEVICE
c
1
20
3
4
58
68
7
0
8
8
8
8
:>
5
76543210
00000000
00010001
10010
i’ll
11000111
100Q01U
01000010
01010101
00110100
111 1
1
1
01100100
10001000
10010000
00100010
01000100
00000000
0
1
0
101
00
DATA
)
<:
!
1
1
HEX
00
11
F2
07
87
42
55
34
FF
64
88
90
22
44
00
54
MODE
>
!
&
shown
thru
hexi—
right
-dec
i
to
appears
'that
XO
addresses
in
represent
the
hex
data
page.
dcÿnot
When
above
.i
the
A
the
X7F.
YO
decimal
the
of
mal
left.
break-down
xoooo
A
further
If
you
mean
diddeley
Maintenance
will
under
The
thru
form.
first
the
number
76543210
00000000
break—
don't
be
the
."SET
right
Y7F.
The
address
eight
that
of
the
realize
squat
(MNT)
first
DATA"
hand
The
address
address
that
bits
.is
data
HEX
00
----
---
----
---
-----
----
----
----
down
----
on
the
Hexi
XO:
XI:
X2:
X3s
X
X5
XS
X7
of
by
this
4
of
at
:
:
:
:
display
one
to
show
represents
column
numbers
show
binary
equivalent
XOOOO....
-dec
ISP.
ISP.
CONVEYOR
MOTOR
POWER
HEAD
WAY
OVER-HEAT
the
now,
display.
gives
numbers
up
i
mal
11
12
THERMAL
SUPPLY
LUBE
LUBE
"X"
the
inputs
that
to
data
equivalent
(INPUT
(INPUT
THERMAL
WARNING
WARNING
addresses
bit
Please
turned
is
up.
you
should
appear
the
you
of
SPARE)
SPARE)
TRIP
(HYD)
numbers
first
The
to
the
the
tell
right
will
the
eight
TRIP
is
and
proceed.
ON,
PLC
you
in
in
of
bits
shown
the
column
PLC
that
the
binary
find
bits
on
the
display
at
addresses
outputs
they
two
form.
a
two
of
0-7.
the
hex
numbers
data
of
at
are
columns
To
digit
binary
next
PAGE
4
MAINTENANCE
DISPLAY
PLC
I/F
;
addresse
what
address
and/or
the
stated
As
s
s
i
X0003
On
the
individual
used
is
a
hard
on
n
s
o
h
w
76543210
00000101
PLC
for
copy
the
b
w
e1o
I/F
addresses
y
!
the
of
last
.
HEX
05
or
u
o
page
Hexi-decimal
X3:
-
—
X9:
-----
XA:
XB:
---
XC:
-----
XD;
---
XE:
---
XF:
---
----
the
---
ladder
LADDER
must
a
further
f
MAGAZINE
MAGAZINE
MAGAZINE
MAGAZINE
MAGAZINE
MAGAZINE
MAGAZINE
MAGAZINE
display
actually
have
the
diagrams
machin
break-down
equivalent
POSITION
POSITION
POSITION
POSITION
POSITION
POSITION
TIMING
POSITION
IN
you
e
an
To
s
mean.
with
of
1
2
4
S
16
+30
PULSE
have
i
Element
find
d
e
no
e
lement
of
bits
u
o
List.
the
way
t
0-7.
of
w
h
r
a
"X"
Jt
knowing
t
a
a
d
y
i
g
a
gram
e
i
n
v
s
PERSONAL
'
NOTES;
PAGE
5
<NC
ALARM
>
MAINTENANCE
L
1
I/F
PLC
<SET
DISPLAY:
DATA>
FLC
DIAGN
I/F
5
<STOP
ALARM
<
OPERATOR
<
CODE
MESSAGE
VERSION!
On
addresses
give
register.
exampl
you
e.
>
MESSAGE
PLC!
the
and
the
For
.
.
.
>
>
SERVO!
display
127
binary,
a
bit
DO
000
DO
00
D0002
DO
003
004
DO
D0005
DO
006
00
7
DO
DEVICE
c
SPINDLE!
shown
timer
break-down
CT>
and
76543210
00000000
00011110
1
00100011
01000010
00001111
11001011
00110000
00100010
00000000
00000000
00011000
00000000
11001100
00010011
00000000
00100010
DATA
:>
C
PLC
above
addresses.
hex
i
-dec
42
CB
30
22
00
00
18
00
cc
13
00
22
MODE
:>
of
)
<
I/F!
you
i
mal,value
a
HEX
00
IE
23
OF
LADDER!
have
The
data
TO
000
TOOOS
6
1
TOO
024
TO
342
TOO
40
TOO
48
TOO
56
TOO
6
4
TOO
T0072
TO
080
TOO
S3
TOO
9
6
04
1
TO
.1
12
0
T
TO
1
20
00000000
DEVICE
eight
of
}
register
the
c
data
register,
76543210
00001001
00110011
10011000
10000001
0.1
001
00010001
10001000
01000010
00010110
100
100
Ol'l
10
00000000
10001100
00110001
00010100
00000000
DATA
c
:>
!
data
register
data
see
HEX
09
33
93
81
64
2E
11
SB
42
IS
00
sc
31
14
00
00
MODE
c
>
!
addresses
stored
the
following
in
$
CD)
will
the
era
p
o
store
that
what
t t
s
i
1
top
of
bit
15
D0007
7
bit
D
atare
t
i
e
information
h
g
n
the
x
c
i
ata
For
this
d
a
magazine
t
i
n
o
c
c
more
page,
CF)
00000000
00100010
gisters
.
a
In
t
bit
g
is
m
p
a
i
n
e
information
please
bit
00
22
bit
a
r
t
e
h
pocket
.i
n
f
o
stored
e
t
s
h
3
0
u.se
e
exa
m
number
m
r
f
o
in
a
r
h
on
refer
p
a
d
Hex
d
e
.1
t
i
a
c
o
the
to
i
-dec
to
s
h
o
command
n
o
in
data
p
y
timer
the
PAGE
mal
i
sto
e
r
n
w
a
b
is
1-
1
>
register
t
o
e
f
h
addresses
following
6
equivalent
t
a
i
1
v
d
bo
1
a
,
the
,
o
k
is
e
d
a
d
ove
from
achine,
m
r
t
a
NC.
the
to
i
d
r
that
page.
of
gist
e
only
refer
a
g
r
binary
r
e
Other
w
.
a
m
are
a
d
n
D
7
than
a
y
to
shown
data.
control
s
i
t
o
find
the
,
u
s
t
e
d
reading
ou
element
at
the
o
t
MAINTENANCE
DISPLAY:
PLC
I/F
<NC
ALARM
<STOP
ALARM
<
OPERATOR
<
VERSION!
>
CODE
>
MESSAGE
MESSAGE
PLC!
>
>
SERVO!
[
PLC
TO
000
TOO
OS
TOO
16
TOO
24
T0032
TOO
40
TOO
43
T005S
TO
064
TO
072
TO
080
TO
088
TOO
96
TO
104
TO
1
1
2
TO
1
20
DEVICE
c
SPINDLE!
>
I/F
1
<SET
76543210
00100011
00000000
10011000
00111100
00000001
00000000
00000000
10101010
00010011
10001000
00000000
10011001
01000100
00100011
01100000
00000000
DATA
c
:>
PLC
DAT
I/F!
A
>
HEX
23
00
98
3C
01
00
00
A
13
38
00
99
44
23
60
00
MODE
<:
:>
DIAGN
T
T
T101S
T
T
T
T
A
T
T
T
T
T
T
T1
T
Ti
DEVICE
<:
LADDER!
1
000
1
008
024
1
032
1
040
1
040
1
056
1
1064
1
072
080
1
1
088
1
096
104
.1
1
1
120
5
76543210
00100011
00000000
10011000
00111100
00000001
00000000
00000000
10101010
00010011
10001000
00000000
10011001
01000100
00100011
01100000
2
00000000
DATA
c
:>
:>
HEX
23
00
98
3C
01
00
00
A
A
13
38
00
99
44
23
SO
00
MODE
c
:>
j
f
&
output
inputs
the
time
output
interval
can
foil
address
interval
not
For
o
.i
w
n
You
timers
PLC
the
For
following
NOTE:
SECOND.FOR
.01
The
timer
status
and
T1000
address
is
changed.
be
a
e
a
g
x
should
consulting
by
ladder
more
page.
addresses
timers
of
thru
CTO
that
set
break-down
p
1
m
TOO
diagram.
THE
T-16
T127)
-
CT1000
by
...
e
s
00
be
information
TIMING
THRU
TO
T.1127
will-
equals
T1127)
-
PLC
the
of
.
T7
00100011
able
the
INCREMENT
T-127
shown
thru
are
go
the
sequence
the
timer
c
TO
23
get
to
element
on
THE
above
T127.
the
outputs.
to
a
"1".
pre-set
will
INPUTS:.'
go
program
addresses
T
00
1
will
Addresses
If
timer
to
a
and
T1007
0
000
0
1
0
give
the
shown
you
TO
When
timer
value,
"1".
under
above,
23
1
1
-
the
to
idea
an
---------
list
the
(CONSTANT)
that
PLC
INCREMENT
as
--------------
accompanies
IS
please
TIMERS
.1
SECOND.
timers,
FOR
the
thru
timer
a
remains
the
The
normal
Tiooo
e
H
equi
of
function
the
refer
T-0
input
T127
is
corr
pre-set
conditions
refer
OUTPUTS:)
c
d
x
i
e
-
val
ent
binary.
of
hard
THRU
are
turned
ON
for
espond
to
c
i
a
m
1
these
copy
to
T-15
and
the
i
time
the
the
IS
ON
rig
of
!
a
;
!
If
PAGE
7
MAINTENANCE
DISPLAY:
PLC
I/F
output
indicate
oper
at
i
that
<NC
-CST0P
ALARM
<
OPERATOR
<
these
ALARM
C0DE>
On
the
addresses.
ON/OFF
the
On
this
onal
status
addresses
>
MESSAGE
MESSAGE
>
previous
Those
status
page
you
of
are
T2000
T2001
T2002
T2003
T2004
T2005
T2006
>
T2007
page
addresses
see
the
of
H
PLC
you
got
of
the
timers.
additional
same
the
I/F
timers
binary
3
<SET
76543210
00000000
00001100
00000000
00000110
00000000
00001010
00000000
00010100
00000000
00111100
00000000
00110010
00000000
01100100
00000000
00011110
a
were
timer
16
DATA>
HEX
00
oc
00
06
00
0A
00
14
00
3C
00
32
00
.64
00
IE
look
single
CTO
bit
at
the
bit
addresses
thru
T3002
T3003
T3004
T3005
T3006
T3007
T
type
DIAGN
T3000
T3001
1
27
5
timer
PLC
and
that
)
.
The
76543210
00000000
00000000
00000000
00000110
00000000
00001010
0)0000000
00000000
00000000
00
00000000
00000000
00000000
01100100
00000000
00000000
1111
00
input
were
give
difference
used
you
HEX
00
00
00
06
00
0A
00
00
00
3C
00
00
00
64
00
00
and
to
the
is
$
VERSION!
ue
val
t
.
me
i
the
until
OFF
2000
and
.T
The
in
Ex
„
>
).
)
.
)
.
You
you
then
).
.')
.
).
).
>.
amp
PLC!
2000
binary
..
e.
1
time
The
Address
Address
When
series
T3007
can
change
back
Enter
Enter
Enter
Press
Check
SERVO!
series
form
DEVICE
c
SPINDLE!
of
while
DATA
c
PLC
"T"
the
addresses
3000
.
interval
T7
goes
T3007
T2007,
-
change
address.
ON.
T2
the
aÿt
---
<2
the
the
it
back
To
at
new
MODE
INPUT
T2
a
value
of
T7
to
a
"1"
starts
timer
to
alter
DEVICE
to
push-button.
address
The
latch.
counting
address
setting
forced
the
a
and
C4
is
original
timer....
bit
to
-----
:>
I/F!
when
then
MODE
<:
:>
LADDER!
series
set
the
up
T1007
value
timer
hex)
make
DEVICE
gives
will
address
by
timer
when
will
setting
cursor
DATA
at
sure
c
on
setting
you
show
T7
go
this
right
you
>
is
or
and
did
DATA
C
!
the
you
T2007
turned
turns
to
display
will
the
—
cursor
it
a
>.
MODE
C
>
!
timer
the
C.3
ON.
ON.
"1".
remain
power
right
right!
!)
pre-set
accumulated
sec).
forcing
by
valid
turned
is
-->.
PAGE
0
Loading...