mazak M32 Troubleshooting Guide
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M33
TROUBLE-SHOOTING
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GUIDE
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CONFIGURATION
1.
1-1
System
system
The
following.
the
Configuration
using
MAZATROL
M-32
generally
is
composed
of
/
I
l
£
i
1
CRT
14-inch
AC
100V
AC
0
0V
2
__
1
|
setting
display
a
color
Transistor
IT'l
CRT
Ill
ii
amplifier
M
cb
r
So
Control
unit
Y
r
J
Main
spindle
rotary
Portable
Puncher
Printer
encoder
tape
I
J
reader
:
l
i
i
l
I
if
L
&
ft
3
a
Encoder
jt-i
5=1.
2a.
2
-axis
"c;cr
V-ax;s
.T.otor
L
2=
X-axis
Boccr
=3
j
—
y]
Operator
•
t®i
Manual
generator
pulse
Cor.zrci
i
ar.€
p
p
T—
B
lirr.i
switch
.
etc
r-
_
E
I
I
t
,
”1
I
J
J
i
1
J
i
I
I
1-2
A
List
The
Component.
control
Main
CRT
unit
Transistor
cor
.Mo
Detector
Manual
Rotary
pulse
encoder
of
Component
MAZATROL
unit
MU311
M
B
amplifier
H
A-C
generator
M-32
Type
MC
2
P
D
1
1
1
4
C
MDT
-
3
B
LT
KS-MB4
ES-MB401
0
2
MC
MR-S
HD52A
Unit
is
composed
1
A
*
)
4
AVR
1
1
OPBC
V
R
i
Q'ty
1
(1)
Cl)
1
Cl)
(1)
!
Cl)
(1)
I
Cl)
j
!
I
a
nu»-
Tar
at
»h*f
b«r
j
a
num¬
For
abaft
ber
of
»
Fcr
nua-
berofshaft
1
.
1
following
of
NC
main
Back
Power
setting
CRT
color
14"
Power
Data
Menu
NC
operation
I
Supplies
t-
to
motor
For
control
Encoder
tion
detection
Manual
spindle
Main
detection
parts.
Specification
theoretical
10
panel
for
source
display
CRT
source
key
key
board
electric
_
shaft
for
machine
handle
motor
unit
sldts
card
I/F
current
driving
posi¬
position
$
i
I
I
!
Connection
l
cable
Required
number
Unit
to
unit
connection
cable
Type
Specification
Floppy
disk
drive
P.C,
board
F
D
MC
TN83
C
M
TN8
4
1IC
TN3
4
1IC
N
T
MC442
TN8
4
1IC
TN831Q471
I
4
MC
TN8
floppy
3
2
3
1
M
1
1
2
1
1
13
8
7
2
7
3
1
1
3
1
3
3
3
lD4
1
1
C
1
cpa_B
]ÿ
M£M
1
M
1
MEM
II
MEM
A
_
U
A
P
1
1
1
2
1
1
_
A
1
1
4
_
M
A
E
13
4
_
B
2
4
_
0
M
7
A
_
A
2
X
1
X
E
4
3.5"
(Format
processor
Main
Additional
User
PC
memory,
Main
(max.
Extended
(DRAM
Large
Large
763KB)
2MB,
capacity
capacity
disk
capacity:
processor
memory
(128KB
user
memory
main
SRAM
memory
memory
1.18MB)
PC
256K3)
3)
x
memory
(256KB)
(1MB)
I
l
I
I
7
4
4
MC
TN8
MC611
TN8
MC724
M
3
lQ
MC?
316
CRTC_C
TN83l[]72-!
7
1
TN
T
T
8
8
N
8
N
2
I
3
id
D
3
10
D
3
1(1)303
MC
MC301
MC303
M_A
E
7
4
1
P
0
7
1
I
0
3
0
I
0
4
1
2
_
A
1
_
B
2
X
Large
Servo
Controller
capacity
interface
Processor
control
Manual
Contact
Analog
Contact
handle
input/output
input/output
input/output
memory
processor
dedicated
dedicated
-sir-
ir.
(768KB)
color
to
input/output
to
3-axis
face
interface
64,
DI:
interface
interface
CRT
DO:
DI:48,
DO:
45
4
5
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I
1-3
Hardware
Configuration
I
HARDWARE
I
•/'V
Egl
BLOCK
MEM
AO
JiEEM
-Ua:'
CPU—
MEM-B
option
CPU—
DIAGRAM
A
B
CRTC-C
IOP
MCP
DIO-A
DIO-B
SERVO
AMT
max.
SERVO
AMP
SPINDLE
AMP
5
f
BOARD
MC
MOTOR
o
o
MACHINE
TOOL
£
A
3
2
1
i
=
s3f
ISSprjp
1:1)1
CONTROLLABLE
I
SPLAY
D
NE
MACHI
INTER
TOOL
FACE
4
5
u
:
a
ISS
—
AXES
z.
1
•
:
V
6
7
8
9
10
e£
>
<
<
=
o
O
u
!
-
MAZATROL
2
M-3
6
~
’
1
4
COLOR
CRT
2
D
I
1
1
—
9
DO
0~
3-2
List
of
LEDs
of
Each
Card
(Unit)
i
if
3-2-1
c
Card
Name
MC712
MCI
11
3
•
2
M-32
•
••lLKD2
•0LED3
1
3
LED
!
t
!
10
Liioi
!»)LKDI
•'••"’LED2
©LED3
•OLIIDf.
N
2
c~.
:z
n
'i
Name
LED1
LED2
LED3
LED1
LED2
LED3
LED4
'LED5
M-32
;
9
LEW
%«il.KDI*.?
{‘ALKD2
(•j'»l.ED2
:*i)LED3v,i'LKn3
0LEW<;'LEl>4
v**LED5
5
V
r2
2
r»
3
’=!
Status
Normal
X
i
O/A
O/A
X
Ab¬
normal
'i
O
x
x
2
O/A
O/A
x
x
O
o
5
.
f:\VDOt
SVAL
®FBAL
0
s
z
2
Error
System
System
System
Watchdog
Memory
alarm
i
:
0
z
I
Contents
alarm
ready
ready
guard
A
B
alarm
r3
0
s
CZ7~
Normally
only
izing
the
stantly,
mal
Replace
1
s
when
guish
!J
che
side
guishes
The
1
differ
i
tion
J
Refer
Replace
There
S/W,
Inform
Center
7
7
0LED1
0LEDI
0LED2
01ED2
2S
>
<
0LED3
t—
0LED3
rvj
3
Countermeasures
LED
this
time
the
at
after
LED
resetting,
remains
lit
replace
card.
712
C
M
the
Lm-'
and
1
LED
simultaneously,
card
201
MC
when
LED
2
.
tc
of
the
contents
due
.
the
bugs
PC,
item
normal
a
in
etc
to
with
are
user's
Mitsubishi
.
©LDG
£
'i
lit
is
initial¬
of
up
with
card
ex«»in
board
or.
only
error
combina¬
3-4-2.
the
.
Service
©
I
LED
S
0
:
:
2
up
if
con-
nor-
a
and
exup-
may
card.
system
£
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***
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M2
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M4
M5
M6
M7
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M10
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