• Due to possibility of personal injury or property damage, always contact an authorized technician for servicing or
repair of this unit.
• Refer to Service Manual RS3100007 for detailed installation, operating, testing, troubleshooting, and disassembly
instructions.
CAUTION
!
All safety information must be followed as provided in this Technical Sheet and in Service Manual RS3100007.
!
To avoid risk of electrical shock, personal injury, or death, disconnect power to unit and discharge capacitor
before servicing, unless testing requires it.
WARNING
Pressure Switch
Rinse Switch
Temp Switch
Lid Switch
Water Valve
Motor
Drain
Pump
October 2003 16022616 Rev. 0 1
Page 2
Trouble Shooting
!
To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless
testing requires it.
Models SAV205DAW/2655AW Models SAV205DAW/2655AW
Power Source
Voltage AC 120 VAC
Amperage (Single Unit) 10 A
Frequency 60 Hz
Motor horsepower ½
Plug 6-20P
Dimensions
Cabinet
Height−overall
Height of cabinet 36”
Width 26-7/8”
Depth 28”
Clearance−washer lid
Weight
Crated 173 lbs.
Leaking
• Make sure supply hose connections are not leaking.
Check for rubber gasket damage due to over
tightening.
• Make sure end of drain hose is correctly inserted
and secured to drain facility.
• Avoid overloading.
• Check internal hose connections.
• Check for overflowing standpipe.
• Check pump out speed.
• Check tub cover. Remove, reposition and reinstall
the tub cover seal.
• Check water mixing valve for cracks or hose
connection leak.
• Check tub seal for leak.
• Check for water inlet flume damage.
No Water Fill
• Check to make sure water supply turned on fully.
• Normal water level. See chart.
Model/Switch Type Tub Size Low Med High
Home-Variable 3.3 6.75+1 NA 14.25+.5/-1
• Check for kinks in inlet hoses.
• Check for clogged inlet screens.
• Visually check hot and cold separately at dispenser
for proper flows.
• If complaint is a high-pitched noise during fill then
disconnect supply hoses and clean screens.
• Is 120VAC present at outlet.
• Check for blown fuse or tripped breaker.
• Check lid switch assembly.
43-1/4”
23-1/2”
WARNING
Wash cycles
Water temperatures
Water level
Agitation frequency
(Normal)
Agitation frequency (Gentle)
Motor speed
Spin speed (revolutions per
minute)
• Check Pressure Switch for continuity between
terminals. (See component testing)
• Check timer contacts.
• Check for continuity on water valve solenoid. (See
component testing)
Vibration
• Weak floors can cause vibration and walking.
• Legs level and secure.
• Be sure rubber feet are installed on leveling legs.
• Check that the leveling leg lock nuts are tightened.
• Remove front panel and check that the suspension
springs are attached to the base and outer tub.
• Check agitator for correct installation.
• Check transmission for spin bearing noise.
• Check belt.
• Check pump pulley and bearing.
• Check motor pulley and bearings.
Will Not Start
• Plug cord into live electrical outlet.
• Check fuse or reset circuit breaker.
• Close lid.
• Check to see if the washer in a pause or soak
period in the cycle. Wait briefly and it may start.
• Check for restricted drain system.
• Check cam chart per cycle.
Will Not Drain
• Check for restricted drain system.
• Check for broken impeller on pump.
11
4
4
92±2
61±2
2 speed
640 / 473 rpm
16022616 Rev. 0 October 2003 2
Page 3
Trouble Shooting
!
To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless
testing requires it.
Wrong Water Temperature
• Are both faucets on fully?
• Make sure temperature selection is correct.
• Make sure hoses are connected to correct faucets
and inlet connections. Flush water line before filling
washer.
• Check the water heater. It should be set to deliver a
minimum 120°F (49°C) hot water at the tap. Also
check water heater capacity and recovery rate.
• If the water heater is located a long distance from
washer, water line may need to be purged prior to
starting wash cycle.
• Disconnect inlet hoses and clean screens.
Will Not Spin
• Check for unbalanced load.
• Does the house drain system accept water from
machine?
• Check for blocked drain hose.
• Check for binding tub seal.
• Check for partial engagement of brake assembly.
• Check for obstruction between tubs.
WARNING
• Check for broken impeller on pump.
Clothes Wet After Spin
• Check for unbalanced load.
• Check for slipping belt.
• Check for partial engagement of brake assembly.
• Check pump for obstruction.
• Check for drain hose restriction.
• Check for drain plumbing restriction.
Tub Full of Water
• Check for drain hose restriction.
• Check for drain plumbing restriction.
• Check pump for obstruction or proper operation.
• Check for proper polarity of motor against timer
sequence chart.
• Check for loose or slipping belt.
October 2003 16022616 Rev. 0 3
Page 4
Component Testing Information
!
WARNING
To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless
testing requires it.
watts Cold Side 2.25
gpm, Hot Side 2.00
gpm, Mix 3.00 gpm at
30-120 psi
Drain Pump
See section “Internal Motor Diagram and Schematic for wiring
contacts.
Measure resistance of terminals on each valve.
Resistance across each valve.
Verify Drain Pump is not clogged or damaged.
1000 Ω ± 10%
Timer
Lid Switch Disconnect wire terminals from switch. Test terminals with
Pressure Switch Do not disconnect the pressure hose from pressure switch to
switch closed. Test terminals with switch open.
Verify input and output voltage is present.
perform measurements. Measure resistance across the
following terminals.
Terminal 1 to 2
Terminal 1 to 3
Continuity >1Ω
Infinite 1MΩ
Refer to timing
sequence chart.
Refer to wiring
diagram/schemat
ic for correct
contacts.
Continuity >1Ω
Infinite 1MΩ
16022616 Rev. 0 October 2003 4
Page 5
Component Testing Information
L1-1&2, L2-2
!
WARNING
To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless
testing requires it.
Illustration Component Test Procedure Results
Temperature Switch Disconnect wires from component to properly measure the
Extra Rinse Switch
Disconnect wires from component to properly measure the
resistance. Place switch in the following positions and
measure across the terminals below.
On YL-YL
Off
resistance. Place switch in the following positions and
measure across the terminals below.
POS
INSERT
1
2
3
4
SHAFTCONNECTION
45°
90°
135°
L2-2
L2-2
L1-1, L2-2
L1-1
Continuity >1 Ω
Infinite
>1 Ω
>1 Ω
>1 Ω
>1 Ω
October 2003 5 16022616 Rev. 0
Page 6
Internal Motor Diagram and Schematic
4 POLE MAIN
6 POLE MAIN
!
WARNING
To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless
testing requires it.
Red Run
Violet Start
Blue
Yellow
Brown
White Common
1/2HP
120V/60hz, 7-8 amps, 1750 RPM
Main wattage, 550-900 watts
WIRING DIAGRAM
AUX
PROTECTOR
WHITE
RED
BLUE
VIOLET
E
Y
N
W
W
O
O
L
L
R
B
WHITE
Y
BU
BR
RUN
W
G
P
START
R
16022616 Rev. 0 October 2003 6
Page 7
Motor Trouble Shooting
Continuity exists between switch
Continuity exists between switch
Continuity exists between switch
NONONO
NO
One or Two Speed Motors
Continuity exists between Yellow
NONONO
NO
!
To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless
testing requires it.
terminal R and Red wire.
Start
Terminals
High Speed
Terminals
Manually depress actuator.
Continuity broken between
switch terminal R and Red wire.
Manually depress actuator.
Continuity broken between
switch terminal P and Red wire.
YES
YES
terminal P and Red wire.
YES
YES
WARNING
NO
Inoperative start switch.
NO
Inoperative high speed
switch. Replace switch.
Replace motor.
Low Speed
Terminals
Start
Winding
High Speed
Winding
Low Speed
Winding
Protector
Continuity broken between
switch terminal P and Violet wire.
YES
Manually depress actuator.
terminal P and Violet wire.
YES
Motor switch checks OK.
4-5 ohms between Brown wire
and Red wire.
YES
1-2 ohms between Blue wire and
Yellow wire.
YES
1-2 ohms between Yellow wire
and Violet wire.
YES
wire and White wire.
YES
Inoperative low speed
switch. Replace switch.
Inoperative start winding.
Replace motor.
Inoperative high speed winding.
Replace motor.
Inoperative low speed winding.
Replace motor.
Inoperative common lead.
Replace motor.
All motor windings checks OK.
October 2003 7 16022616 Rev. 0
Page 8
Timer Cycle Chart
!
WARNING
To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless
testing requires it.
CycleFunction
Wash: Fill & Agitatehot, warm, or coldfast0:02:33
PRESOAK
REGULAR
OFF/PAUSE
EXTRA RINSE
OFF
INFINITE SOAK
OFF/SOAK
Permanent Press
Knits
OFF/PAUSE
EXTRA RINSE
OFF
Delicate
Soak--0:03:03
Agitatehot, warm, or coldfast0:00:24
Wash: Fill & Agitatehot, warm, or coldfast0:17:21
Pause--0:00:21
Spin-fast0:02:42
Spin & Spraywarm or coldfast0:00:21
Spin-fast0:02:36
Pause--0:00:21
Rinse: Fill & Agitatewarm or coldfast0:02:39
Pause--0:00:21
Spin-fast0:11:39
Cycle end or Pause for
extra rinse
Rinse: Fill & Agitatewarm or coldfast0:02:39
Pause--0:00:21
Spin-fast0:11:48
Wash: Fill & Agitatehot, warm, or coldfast0:02:33
Soakhot, warm, or cold-0:03:02
Agitatehot, warm, or coldfast0:02:58
Infinite Soakhot, warm, or cold-0:00:07
Wash: Fill & Agitatehot, warm, or coldfast0:11:21
Pause--0:00:21
Spin-medium0:02:42
Spin & Spraywarm or coldmedium0:00:21
Spin-medium0:02:36
Pause--0:00:21
Rinse: Fill & Agitatewarm or coldfast0:02:39
Pause--0:00:21
Spin-fast0:08:39
Cycle end or Pause for
extra rinse
Rinse: Fill & Agitatewarm or coldfast0:02:39
Pause--0:00:21
Spin-fast0:05:48
Wash: Fill & Agitatehot, warm, or cold medium0:08:21
Pause--0:00:21
Spin-medium
Spin & Spraywarm or coldmedium
Spin-medium
Pause--0:00:21
Rinse: Fill & Agitatewarm or coldmedium0:02:39
Pause--0:00:21
Spin-medium
OFF/PAUSE
EXTRA RINSE
OFF
Handwash
OFF
Cycle end or Pause for
extra rinse
Rinse: Fill & Agitatewarm or coldmedium0:02:39
Pause--0:00:21
Spin-medium
Wash: Fill & Agitatehot, warm, or cold medium0:02:35
Soakhot, warm, or cold-0:03:02
Agitatehot, warm, or cold medium0:02:44
Pause--0:00:21
Spin-medium0:02:42
Spin & Spraywarm or coldmedium0:00:21
Spin-medium0:02:36
Pause--0:00:21
Rinse: Fill & Agitatewarm or coldmedium0:02:39
Pause--0:00:21
Spin-medium0:05:48
Water
Temperature
Select
--0:00:21
--0:00:21
--
Motor
Speed
Cycle Time
hh:mm:ss
0:06:00
0:38:21
0:14:48
0:03:30
0:08:40
0:03:20
0:29:21
0:08:48
0:03:30
0:02:42
0:00:21
0:02:36
0:05:39
0:23:21
0:00:21
0:02:48
0:06:09
0:03:30
0:23:30
0:03:30
16022616 Rev. 0 October 2003 8
Page 9
Timer Cycle Chart
10203040506070809010011
20130140150160170180190200210220230240250260270
2
80290300310320330340350360
!
WARNING
To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless
testing requires it.