Maytag PGC2T Technical Literature

TECHNICAL SPECIFICATIONS

Model PGC2T (C and L) Series

SmartStart

®

M1200 Product Line

Two Stage, Fixed Speed ECM, High Efficiency
Upflow/Horizontal and Downflow Gas Furnaces

95.1 AFUE Input 60,000-120,000 Btuh

The high efficiency gas

furnace may be installed
free standing in a utility
room, basement, or
enclosed in an alcove or
closet. The rounded corner
jacket provides a pleasing
“appliance appearance.”
Design certified by CSA for
application in Canada and
the United States.

Features and Benefits

- i SEER — Energy efficient brushless DC (ECM) motor gives up

to 1 SEER point efficiency gain in cooling.

- 100% fired and tested — All units and each component are
tested on the manufacturing line.

- Best packaging in the industry — Unique corner post design
assures product will arrive to the homeowner dent free.

- 30 second blower delay at start-up assures a warm duct
temperature at furnace start-up. Adjustable blower off settings
(60, 90, 120 and 180 seconds).

- 30 second post purge increases life of heat exchanger.

- Hot surface igniter — Innovative application of an appliance
type igniter with a 20 year history of reliability. Utilizes proven

®

SmartStart

technology.

- Color coded wire harness — Designed to fit the components,
all with quick-connect fittings for ease of service and
replacement.

- Flexible category IV venting system — May be vertically or
horizontally vented using either a one-pipe or two-pipe system
for maximum flexibility in installation.

- High Static Blowers — All models equipped with high static
blowers.

- Low Boy Height — Easy to apply in low ceiling applications,
works well with taller high SEER coils, easier to handle and
install.

- Tubular primary heat exchanger — Heavy gauge aluminized
steel heat exchanger and stainless steel secondary heat exchanger

assures a long life.

- 90 second fixed cooling cycle blower-off delay (TDR) increases
cooling performance when matched with a NORDYNE coil.

- Variable Speed Blower Kit — Upgradable to full variable speed
with kit.

- LP convertible — Simple burner orifice and regulator spring
change for ease of convertibility.

- Diagnostic lights for easy troubleshooting without counting
flashes — Dedicated light for flame signal strength and 2 lights
in combination to indicate all other fault codes with easy to
recognize states without counting flashes.

- Incorporates integrated control board with connections for
electronic air cleaner and humidifier.

- Two piece door design enhances furnace appearance and uses
captured screws to prevent losing door screws.

- Blower Compartment — Sealed door to reduce air leakage and
insulated for ultra quiet operation.

- Sealed Vestibule reduces burner and inducer sound levels.

- 2 Stage Inducer — Optimizes efficiency on first stage heat and
reduces sound levels.

2

GAS FURNACE COMPONENTS

UPFLOW / HORIZONTAL FURNACE (*TC SERIES)

DOWNFLOW FURNACE (*TL SERIES)

LOCATION OF FURNACE COMPONENTS

Finish

Flange

Flame

Sensor

Roll-Out

Switch

Burner

Assembly

Pressure Switches

(Inducer)

Main Air Limit Switch

Inducer Limit Switch

Inducer Assembly

Blower Door Switch

Motor Control Box

Motor Choke

(C & D cabinets only)

Igniter

Gas Valve

AIR FLOW

Furnace Control Board

Pressure Switches

Transformer

12 34567

8

Motor Control Board

Blower Assembly

Upflow/Horizontal Gas Furnace Components

(Condensate)

Blower Assembly

(behind blower panel)

Motor Choke

(C & D cabinets only)

Blower Door Switch

(behind blower panel)

Vent Limit Switch

AIR FLOW

Gas Valve

Igniter

Burner

Assembly

Downflow

Roll-Out

Switch

Gas Furnace Components

8

56 7
4

12 3

Gas

Manifold

Finish Flange

Furnace Control Board

Motor Control Board

Transformer
Pressure Switches

Inducer Assembly

Main Air Limit Switch

Flame Sensor

3

DIMENSIONS

RIGHT SIDE

TOP VIEW

BOTTOM VIEW

*TC 95.1% Upflow/Horizontal Furnace

Cabinet

Size

‘B’ Cabinet

‘C’ Cabinet

‘D’ Cabinet

Dim.

“A”

17 1/2 15 7/8 16 1/8

21 19 3/8 19 5/8

24 1/2 22 7/8 23 1/8

NOTES:

Dimensions shown in inches.

22 1/2

22 1/2

Vent pipe

34 1/2

LEFT SIDE

25 3/8

(Ø 3”)

Dim.

“B”

2 3/4

28

17 1/4

Dim.

“C”

(Ø 7/8)

Condensate

(Ø 1 1/16)

T-stat

Electric

(Ø 7/8)

Gas

(Ø 1 5/8)

17 7/8

3 1/4

TOP VIEW

B

FLANGES

Combustion Air

A

FRONT VIEW

19

T-stat

(Ø 7/8)

Vent pipe

(Ø 3”)

23 1/2

24 7/8

1

BOTTOM VIEW

C

Front Brace

Bottom

Panel

Electric (Ø 7/8)

22 1/2

Gas (Ø 1 5/8)

4 Knockouts
(both sides)

Cond. (Ø 1 1/16)

23

15

1 1/4

*TL 95.1% Downflow Furnace

Cabinet

Size

‘B’ Cabinet

‘C’ Cabinet

‘D’ Cabinet

Dimensions shown in inches.

34 1/2

Dim.

“A”

Dim.

“B”

17 1/2 15 7/8 16 1/8

21 19 3/8 19 5/8

24 1/2 22 7/8 23 1/8

NOTES:

28

25 1/4

22 1/4

25 1/2

22 1/2

Vent pipe

(Ø 3”)

Cond. (Ø 1 1/16)

Dim.

“C”

Electric
(Ø 7/8)

Gas (Ø 1 5/8)

17 1/4

10 1/4

Flue

B

FLANGES

3

A

19

Combustion

Air

7 1/2

Electric

(Ø 7/8)

Gas

(Ø 1 5/8)

T-stat

(Ø 7/8)

22 1/2

18 1/2

17 1/4

C

Front

Brace

22 1/4

25

Vent pipe

(Ø 3”)

22 1/2

25 3/8

Cond. (Ø 1 1/16)

29 1/2

17 7/16

LEFT SIDE

FRONT VIEW

RIGHT SIDE

4

BLOWER PERFORMANCE PGC2TC/TL

PGC2TC/TL - 95.1% AFUE, Two Stage Gas Furnace

Model Number

&

Heating Input

(Btuh)

*TC / TL - 060D

- 24B

(60,000)

*TC / TL - 80D

- 35C

(80,000)

Motor Switch Settings

(0 = OFF, 1 = ON)

1/5 2/6 3/7 4/8 CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise

0 0 0 0

1 0 0 0

0 1 0 0

1 1 0 0 725

0 0 1 0 810

1 0 1 0 940 56 890 59 845

0 1 1 0 990 53 945 56 905 58 860

1 1 1 0 1,055 50 1,015 52 970 54 930 57 890 59 845

0 0 0 1 1,135 47 1,095 48 1,055 50 1,010 52 960 55 930 57 890 59 850

1 0 0 1 1,185 45 1,145 46 1,105 48 1,065 50 1,030 51 990 53 950 56 910 58

0 1 0 1 1,250 42 1,210 44 1,170 45 1,135 47 1,095 48 1,055 50 1,020 52 980 54

1 1 0 1 1,290 41 1,255 42 1,220 43 1,180 45 1,145 46 1,110 48 1,075 49 1,040 51

0 0 1 1 1,315 40 1,275 41 1,240 43 1,200 44 1,160 45 1,120 47 1,085 49 1,045 51

1 0 1 1 1,350 39 1,315 40 1,280 41 1,245 42 1,205 44 1,170 45 1,135 47 1,100 48

0 1 1 1 1,390 38 1,350 39 1,315 40 1,275 41 1,240 43 1,200 44 1,160 45 1,125 47

1 1 1 1 1,420 37 1,380 38 1,345 39 1,310 40 1,270 42 1,235 43 1,200 44 1,160 45

0 0 0 0 1,125 55 1,040

1 0 0 0 1,205 58 1,120 63 1,040

0 1 0 0 1,305 54 1,225 57 1,150 61 1,070

1 1 0 0 1,430 49 1,350 52 1,270 55 1,190 59 1,110 63 1,030

0 0 1 0 1,525 46 1,450 49 1,375 51 1,300 54 1,225 57 1,150 61 1,075 65 1,000

1 0 1 0 1,620 43 1,540 46 1,465 48 1,390 51 1,315 54 1,240 57 1,165 60 1,090 65

0 1 1 0 1,695 42 1,620 43 1,545 46 1,465 48 1,390 51 1,315 54 1,235 57 1,160 61

1 1 1 0 1,770 40 1,700 41 1,630 43 1,555 45 1,485 47 1,410 50 1,340 53 1,265 56

0 0 0 1 1,875 38 1,805 39 1,730 41 1,655 43 1,580 45 1,510 47 1,435 49 1,340 53

1 0 0 1 1,905 37 1,840 38 1,775 40 1,710 41 1,640 43 1,575 45 1,510 47 1,445 49

0 1 0 1 1,980 36 1,910 37 1,845 38 1,780 40 1,715 41 1,650 43 1,580 45 1,515 46

1 1 0 1 2,025 35 1,960 36 1,895 37 1,830 38 1,765 40 1,700 41 1,635 43 1,570 45

0 0 1 1 2,085

1 0 1 1 2,135

0 1 1 1 2,200

1 1 1 1 2,280

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8

— — — — — — — — — — — — — — — —

— — — — — — — — — — — — — — — —

— — — — — — — — — — — — — — — —

— — — — — — — — — — — — — — —

— — — — — — — — — — — — — — —

—

960

—

2,025 35 1,960 36 1,900 37 1,840 38 1,775 40 1,715 41 1,655 43

—

2,070

—

2,010 35 1,945 36 1,880 37 1,815 39 1,750 40 1,685 42

—

2,145

—

2,090

—

2,225

—

2,170

External Static Pressure (in.W.C.)

—

795

—

750

—

700

— — — — —

—

820

—

775

—

735

—

—

805

—

—

880

—

795

— — — — — — —

—

960

—

875

—

795

— — — — —

—

995

—

915

—

840

— — —

—

950

—

—

2,035 35 1,980 36 1,925 37 1,870 38 1,820 39

—

2,115

—

2,065

—

2,010

—

1,955 36 1,900 37

690

760

865

—

—

—

—

—

1. Motor Switch Settings are for heating speeds using HEAT switches 1, 2, 3, & 4 and cooling speeds using COOL switches 5, 6, 7, & 8.

2. Two openings are recommended for airflows above 1,600 CFM if the filter(s) is (are) adjacent to the furnace.

3. Data is shown without filter.

4. Temperature rises in the table are approximate. Actual temperature rises may vary

5. Cells shaded in gray indicate a temperature rise outside of the recommended range.

6. When in low stage, the circulating airflow is 70% of the tables high value (2-stage furnaces only).

5

BLOWER PERFORMANCE PGC2TC/TL CONTINUED

PGC2TC/TL - 95.1% AFUE, Two Stage Gas Furnace

Model Number

&

Heating Input

(Btuh)

*TC / TL - 100D

- 35C

(100,000)

*TC / TL - 120D

- 45D

(120,000)

Motor Switch Settings

(0 = OFF, 1 = ON)

1/5 2/6 3/7 4/8 CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise

0 0 0 0 1,125

1 0 0 0 1,205

0 1 0 0 1,305

1 1 0 0 1,430 62 1,350 65 1,270

0 0 1 0 1,525 58 1,450 61 1,375 64 1,300

1 0 1 0 1,620 54 1,540 57 1,465 60 1,390 63 1,315

0 1 1 0 1,695 52 1,620 54 1,545 57 1,465 60 1,390 63 1,315

1 1 1 0 1,770 50 1,700 52 1,630 54 1,555 57 1,485 59 1,410 62 1,340

0 0 0 1 1,875 47 1,805 49 1,730 51 1,655 53 1,580 56 1,510 58 1,435 61 1,340

1 0 0 1 1,905 46 1,840 48 1,775 50 1,710 51 1,640 54 1,575 56 1,510 58 1,445 61

0 1 0 1 1,980 44 1,910 46 1,845 48 1,780 49 1,715 51 1,650 53 1,580 56 1,515 58

1 1 0 1 2,025 43 1,960 45 1,895 46 1,830 48 1,765 50 1,700 52 1,635 54 1,570 56

0 0 1 1 2,085 42 2,025 43 1,960 45 1,900 46 1,840 48 1,775 50 1,715 51 1,655 53

1 0 1 1 2,135 41 2,070 42 2,010 44 1,945 45 1,880 47 1,815 48 1,750 50 1,685 52

0 1 1 1 2,200 40 2,145 41 2,090 42 2,035 43 1,980 44 1,925 46 1,870 47 1,820 48

1 1 1 1 2,280 39 2,225 40 2,170 41 2,115 42 2,065 43 2,010 44 1,955 45 1,900 46

0 0 0 0 1,395

1 0 0 0 1,465

0 1 0 0 1,555 68 1,510 70 1,470

1 1 0 0 1,625 65 1,585 67 1,540 69 1,500 70 1,460

0 0 1 0 1,690 62 1,650 64 1,610 66 1,570 67 1,530 69 1,485

1 0 1 0 1,760 60 1,715 62 1,670 63 1,625 65 1,575 67 1,530 69 1,485

0 1 1 0 1,835 58 1,790 59 1,745 60 1,695 62 1,650 64 1,605 66 1,555 68 1,510 70

1 1 1 0 1,885 56 1,840 57 1,790 59 1,745 60 1,700 62 1,655 64 1,610 66 1,565 67

0 0 0 1 1,945 54 1,900 56 1,850 57 1,805 58 1,760 60 1,710 62 1,665 63 1,620 65

1 0 0 1 1,950 54 1,905 55 1,860 57 1,820 58 1,775 59 1,735 61 1,690 62 1,650 64

0 1 0 1 2,075 51 2,030 52 1,990 53 1,945 54 1,900 56 1,855 57 1,810 58 1,770 60

1 1 0 1 2,125 50 2,085 51 2,040 52 2,000 53 1,955 54 1,910 55 1,870 56 1,825 58

0 0 1 1 2,170 49 2,130 50 2,090 51 2,045 52 2,005 53 1,965 54 1,925 55 1,880 56

1 0 1 1 2,215 48 2,180 48 2,140 49 2,105 50 2,070 51 2,035 52 2,000 53 1,965 54

0 1 1 1

1 1 1 1

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8

—

1,040

— — — — — — — — — — — — —

—

1,120

—

1,040

—

1,225

—

1,150

—

1,350

—

1,305

—

1,420

—

1,375

— — — — — — — —

— — — — — — — — — —

External Static Pressure (in.W.C.)

— — — — — — — — — — —

—

1,070

—

995

— — — — — — —

—

1,190

—

1,110

—

1,030

— — — — —

—

1,225

—

1,150

—

1,075

—

1,000

—

1,240

—

1,165

—

1,090

—

1,235

—

1,160

—

1,265

—

1,260

—

1,210

—

1,165

—

1,120

— — —

—

1,330

—

1,290

—

1,245

—

1,200

—

1,155

—

1,425

—

1,380

—

1,340

—

1,295

—

1,250

—

1,415

—

1,375

—

1,335

—

1,445

—

1,405

—

1,440

2,225 47 2,165 49 2,100 50 2,040 52

2,170 49 2,120 50 2,065 51

—

—

—

—

—

—

—

—

—

—

1. Motor Switch Settings are for heating speeds using HEAT switches 1, 2, 3, & 4 and cooling speeds using COOL switches 5, 6, 7, & 8.

2. Two openings are recommended for airflows above 1,600 CFM if the filter(s) is (are) adjacent to the furnace.

3. Data is shown without filter.

4. Temperature rises in the table are approximate. Actual temperature rises may vary

5. Cells shaded in gray indicate a temperature rise outside of the recommended range.

6. When in low stage, the circulating airflow is 70% of the tables high value (2-stage furnaces only).

6

IDENTIFICATION CODE

Maytag Gas

Compact

Design Series

S = Single Stage

T = Two Stage

A = 80% Upflow/Horizontal

C = 92.1% / 95.1% Upflow/Horizontal

K = 80% Downflow

L = 92.1% / 95.1% Downflow

Input Heating Capacity

060 = 60,000 100 = 100,000
080 = 80,000 120 = 120,000

C = Standard
D = 90+% AFUE Low NOx

SPECIFICATIONS

PGC 2 T C 090 C 23 B

PGC2TC/PGC2TL
MODEL NUMBERS:

Input - Btuh (a) 60,000 / 39,000 80,000 / 52,000 100,000 / 65,000 120,000 / 78,000
Heating Capacity - Btuh 57,000 / 37,050 76,000 / 49,400 95,000 / 61,750 114,000 / 74,100
AFUE 95.1 95.1 95.1 95.1*
Blower D x W 11 x 8 11 x 10 11 x 10 11 x 10
Motor H.P. - Speed - Type 1/2 - BLDC 3/4 - BLDC 3/4 - BLDC 1 - BLDC
Motor FLA 6.2 8.7 8.7 11.7
Rated Ext. SP - In. W.C. 0.5 0.5 0.5 0.5
Temperature Rise Range - ºF 30-60 35-65 35-65 40-70
Shipping Weights 125lbs 135lbs 145lbs 160lbs

*TL 120 is 94.8% AFUE

Note:
All models are 115V, 60 Hz. Gas Connections are 1/2" N.P.T. AFUE = Annual Fuel Utilization Efficiency
(a) Ratings to 2,000 ft. Over 2,000 ft. reduce 4% for each 1,000 ft. above sea level.

060D24B 080D35C 100D35C 120D45D

Cabinet Width

B = 17.50
C = 21.00
D = 24.50

Cooling Airflow

23 = 2-3 Tons
24 = 2-4 Tons
35 = 3-5 Tons
45 = 4-5 Tons
V = VSB

7

ACCESSORIES

PGC2T (C, L) KITS

Description SKU

Fixed speed -to- variable speed 904880

2" Concentric vent kit 904177

3" Concentric vent kit 904176

"A" Cabinet downflow sub base kit 902974

"B", "C", "D" Cabinet downflow sub base kit 904911

2" Side wall vent kit 904617

3" Side wall vent kit 904347

U.S. LP Conversion kit (0 to 10,000 ft.) 904914

Canada LP Conversion kit (0 to 4,500 ft.) 904915

Bottom return filter 20 per box, "A" cabinet 903088

Bottom return filter 20 per box, "B" cabinet 904916

Bottom return filter 20 per box, "C" cabinet 904917

Bottom return filter 20 per box, "D" cabinet 904918

Side return filter kit 541036

Neutralizer kit 902377

VENTING

All models are approved for vertical non direct (1 pipe) and direct (2 pipe) venting applications. See Vent Table below for
specified sizes and allowable lengths.

FURNACE

MODELS

(BTU)

60,000

80,000

100,000

120,000

*NOTES:

1. Subtract 2.5 ft. for each additional 2 inch long radius elbow, 5 ft. for each additional 2 inch short radius elbow, 3.5 ft. for each additional 3 inch
long radius elbow, and 7 ft. for each additional 3 inch short radius elbow. Subtract 5ft for each 2” tee and 8ft for each 3” tee.

2. Two 45 degree elbows are equivalent to one 90 degree elbow.

3. This table applies for elevations from sea level to 2,000 ft. For higher elevations, decrease pipe lengths by 8% per 1,000 ft of altitude.

FURNACE

INSTALLATION

Upflow 90 90 90 90
Horizontal 50 90 50 90
Downflow 30 90 30 90

Upflow 40 90 40 90
Horizontal 30 90 30 90
Downflow 30 90 30 90

Upflow 30 90 30 90
Horizontal 30 90 30 90
Downflow 30 90 25 90

Upflow N/A 90 N/A 90
Horizontal N/A 90 N/A 90
Downflow N/A 90 N/A 90

SINGLE PIPE LENGTH (FT.)

with 1 long radius elbow**

OUTLET OUTLET INLET/OUTLET INLET/OUTLET

2” Diameter 3” Diameter 2” Diameter 3” Diameter

1 long radius elbow on each pipe**

DIRECT VENT,

DUAL PIPE LENGTH (ft.) WITH

Before purchasing this appliance, read important energy cost and efficiency

information available from your retailer. Specifications and illustrations subject

Manufactured under license by NORDYNE, O’Fallon, MO. ®Registered Trademark/ TM Trademark

of Maytag Corporation or its related companies. ©2014. All rights reserved.

to change without notice and without incurring obligations.

823C-0514 (Replaces 823C-0913)

Printed in U.S.A. (05/14)