Maytag PAV2000AW', PAV1000AW' User Manual

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INTRODUCTION

The information presented in this manual is printed in a loose format and is divided into sections relating to a general group of components and/or service procedures. Each section is further subdivided to describe a particular component or service procedure.

Anything of a unique nature concerning these models has been detailed and labeled as such in the manual.

The subdividing of the subject matter, plus the loose leaf form will facilitate the updating of the manual as new or revised components are added or new models are introduced.

Each page of the manual will be identified in the lower right-hand corner, and as new or revised pages are published, the manual can easily be updated by following the file instructions on the cover letter of the supplement.

The service manual is a valuable tool and care should be taken to keep it up to date by prompt and proper filing of subsequent pages as they are used.

MODELS COVERED IN THIS MANUAL

DLW231* PAV2300* PAV3300* PAV5000* PAV5157* PAV5158*

PAV1000AW* PAV2000AW*

PAVT344* HAV2460* PAVT244* PAVT234* HAV2360* MAV2200* HAV2557* HAV2558* HAV3460* PAVT444* HAV4657*

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INTRODUCTION i

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INTRODUCTION

CONTENTS

SECTION 1. INSTALLATION ...............................................................1-1

PRE-INSTALLATION REQUIREMENT ..........................................................................1-1

Water Supply Requirements ..................................................................................1-1

Drain Requirements ................................................................................................1-1

Electrical Requirements ..........................................................................................1-2

INSTALLATION PROCEDURE......................................................................................1-2

SECTION 2. OUTLINE OF MECHANICAL OPERATION...................2-1

CLUTCH ASSEMBLY...................................................................................................2-1

AGITATION ..................................................................................................................2-2

SPIN .............................................................................................................................2-2

SECTION 3. CABINET ASSEMBLY COMPONENTS ......................... 3-1

CABINET BODY ASSEMBLY ......................................................................................3-1

Front Panel .............................................................................................................3-1

Rear Access Panel .................................................................................................3-2

TOP ASSEMBLY..........................................................................................................3-3

DOOR ASSEMBLY ......................................................................................................3-4

CONTROL PANEL ASSEMBLY (PAV1000AWW, PAV2000AWW) ............................3-4

Disassembly...........................................................................................................3-4

CONTROL PANEL ASSEMBLY (PAV2200, 3200, 4200).............................................3-6

Disassembly...........................................................................................................3-6

BASE ASSEMBLY .......................................................................................................3-8

STABILIZER ASSEMBLY.............................................................................................3-9

SECTION 4. WATER RELATED COMPONENTS ................................4-1

WATER MIXING VALVE ..............................................................................................4-2

WATER INLET FLUME..................................................................................................4-3

AIR BELL ......................................................................................................................4-3

HOSES.........................................................................................................................4-3

TUB TOP ......................................................................................................................4-4

AGITATOR (PAV1000AWW, PAV2000AWW) ............................................................ 4-4

AGITATOR (PAV2200, 3200, 4200).............................................................................4-5

SPIN BASKET ..............................................................................................................4-5

OUTER TUB ASSEMBLY.............................................................................................4-6

PUMP ASSEMBLY .......................................................................................................4-7

SECTION 5. SUSPENSION SYSTEM (PAV1000AWW, PAV2000AWW) ... 5-1

SUSPENSION SYSTEM (PAV2200, 3200, 4200)........................................................5-2

SUSPENSION HOUSING.............................................................................................5-3

TUB BRACES...............................................................................................................5-3

SUSPENSION SPRINGS..............................................................................................5-3

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CONTENTS

iii

SECTION 6. TRANSMISSION AND RELATED COMPONENTS ........ 6-1

CENTER POST ASSEMBLY ........................................................................................6-2

BEARING AND SEAL HOUSING ..................................................................................6-2

TUB SEAL ....................................................................................................................6-3

SPIN BEARING.............................................................................................................6-4

DRIVE PULLEY AND CAMS ........................................................................................6-5

BRAKE ASSEMBL Y .....................................................................................................6-8

TRANSMISSION HOUSING ASSEMBL Y.....................................................................6-10

Oil Seal Replacement ............................................................................................ 6-11

LOWER BEARING ASSEMBL Y .................................................................................. 6-11

DIAGNOSING TRANSMISSION PROBLEMS .............................................................6-13

SECTION 7. ELECTRICAL COMPONENTS AND TESTING .............. 7-1

TIMER...........................................................................................................................7-1

TIMER SEQUENCE CHART .........................................................................................7-2

MOTOR ........................................................................................................................7-3

MOTOR SWITCH ........................................................................................................7-3

MOTOR MOUNTING ....................................................................................................7-6

MOTOR CIRCUIT TESTING .........................................................................................7-7

Overload Protector ................................................................................................7-7

Motor Switch...........................................................................................................7-8

Motor ......................................................................................................................7-8

WATER MIXING VALVE ..............................................................................................7-8

WATER LEVEL SWITCH..............................................................................................7-9

SELECTOR SWITCHES.............................................................................................7-11

SAFETY SPIN SWITCH .............................................................................................7-11

SECTION 8. SCHEMATIC DIAGRAM...................................................8-1

SECTION 9. TROUBLESHOOTING ......................................................9-1

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SAFETY NOTES

PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SER VICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE DANGER AND ELECTRICAL SHOCK:

1. Disconnect electrical supply before servicing machine.

2. If electricity is required for a test:

(A) First, disconnect electrical supply;

(B) Second, make any connections or adjustments required for the test;

(D) Fourth, perform the test. If service is required, disconnect electrical

supply before servicing machine.

3. Please use caution when servicing the machine with the front panel removed because there is danger of injury due to potential contact with spinning transmission.

4. Please use caution when servicing the machine with the front panel removed because there is danger of injury due to contact with a potential "pinch point" between the turned up edge of the transmission cover and the tub support flange.

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SAFETY NOTES v

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SAFETY NOTES vi

SPECIFICATIONS

Shipping - 185 pounds approximately Operating - 160 pounds approximately

Width 27"

Depth 27"

Height to top of cabinet 35 3/4" Height to top of control panel 44" Height with door open 53 1/2"

W ASHER WEIGHT

DIMENSIONS

FINISH

Cabinet Top - powdered paint Clothes Door - powdered paint Outer Tub - constructed entirely of polypropylene Basket - polypropylene Cabinet - baked enamel Base and other finished parts - baked primer

DRAIN HEIGHT

32 inch minimum 60 inch minimum

MOTOR

3/4 H.P., reversible, 115 volt, 60 cycle A.C.

TRANSMISSION

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Rack and pinion type, incorporating reduction gears

SPECIFICATIONS Vii

Setting Gallons *Depth *Basket

Inches Perforations

Mini 10.5 6" 3 1/2" Medium 14.1 8 1/2" 5" High 19.5 11" 7" Super 23.3 13 1/2" 9 1/4"

*Allowable variations are plus or minus 1/2 inch.

AGITATOR SPEED

Regular Cycle 90 Oscillations per minute

Slow (Delicate) Cycle 60 Oscillations per minute

SPIN SPEED

Regular Cycle 625 R.P.M. Slow (Fine Wash) Cycle 416 R.P.M.

TABLE 0-1. AMPERAGE CHART

WATER

CYCLE LEVEL *AMPS

Agitate-Regular Full Tub 10.4 Agitate-Slow Full Tub 7.6 Agitate-Regular Dry Tub 7.5 Spin-Regular Dry Tub 10.2 Spin-Slow Dry Tub 7.6 Pump Out-Regular Full Tub 10.8 Pump Out-Slow Full Tub 8.0

T ABLE 0-2. RESIST ANCE CHART

*RESISTANCE

COMPONENTS (OHMS)

Timer Motor 2360 Mixing Valve

Cold Solenoid 853 Hot Solenoid 867

Drive Motor

High Speed 1.3 Low Speed 2.3

Start 3.1

TABLE 0-2. RESISTANCE CHART

*WATTAGE

CYCLE RANGE

Agitate-Regular Full Tub 610-640 / 670 (MAX.)

Agitate-Slow Full Tub 370-400 / 420 (MAX.)

Agitate-Regular Dry Tub 460-470 / 480 (MAX.)

Agitate-Slow Dry Tub 350-360 / 370 (MAX.)

Pump Out-Regular 760 Pump Out-Slow 510 Spin-Regular

Full Tub 460 Spin-Slow

Full Tub 340

* These will vary with washer load and line voltage.

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* These values can vary slightly .

SPECIFICATIONS viii

SPECIAL TOOLS

All special tools are manufactured by Robinaire with the exception of the 35-2442 Brake Removal T ool and 35-2968 Spanner W rench - Basket Hub. These tools are privately manufactured for and stocked by Maytag Customer Service.

NOTE: The tools listed below can be ordered from any authorized Maytag Customer Service parts distributor.

Transmission Seal Tool, Part Number 14242

Spring Tool Kit, Part Number 21001138

Brake Removal Tool, Part Number 35-2442

Spanner Wrench-Basket Hub, Part Number 35-2968

Motor Test Cord, Part Number 038183

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SPECIAL TOOLS ix