Maytag MGC8630WS00, GLS3665RS02, GLS3665RS01, GLS3064RS01, GLS3064RS02 Installation Guide

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INSTALLATION INSTRUCTIONS
30"(76.2CM)AND36"(91.4CM)GASBUILT.INCOOKTOP
INSTRUCTIONSD'INSTAILATIONDELATABLEDECUISSONA
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GAZENCASTREEDE30"(76,2CM)ET 3g' (91,4CM)
Table of Contents /Table des mati_res
COOKTOP SAFETY .......................................... 1
INSTALLATION REQUIREMENTS .................. 2
Tools and Parts .............................................. 2
INSTALLATION INSTRUCTIONS .................... 6
WIRING DIAGRAMS ......................................... 8
COOKTOPSAFETY
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety
messages.
SI_CURITI_ DE LA TABLE DE CUISSON ......... 9
EXIGENCES D'INSTALLATION ..................... 10
Outillage et pieces ....................................... 10
Specifications 61ectriques ............................ 11
Sp6cifications de I'alimentation en gaz .......12
INSTRUCTIONS D'INSTALLATION ............... 13
Pr6paration de la table de cuisson
Installation de la table de cuisson ............... 13
Raccordement au gaz .................................. 14
Achever I'installation .................................... 15
SCHI_MAS DE CABLAGE .............................. 15
This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word "DANGER" or "WARNING."
These words mean:
You can be killed or seriously injured if you don't immediately
follow instructions.
You can be killed or seriously injured if you don't follow instructions.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
iMPORTANT:
Save for local electrical inspector's use. Installer: Leave installation instructions with the homeowner=
Homeowner: Keep installation instructions for future reference=
iMPORTANT :
_,conserver pour consultation par Hnspecteur local des installations 61ectriques. InstaHateur : Remettre les instructions d'installation au propri6taire. Propri6taire : Conserver les instructions d'installation pour ref6rence ulterieare=
9761893
I WARNING: For your safety, the information in this manual must be followed to minimize
the risk of fire or explosion, or to prevent property damage, personal injury, or death.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Clear the room, building, or area of all occupants.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
In the State of Massachusetts, the following installation instructions apply: = Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by
the State of Massachusetts.
= If using a ball valve, it shall be a T-handle type. = A flexible gas connector, when used, must not exceed 3 feet.
INSTALLATIONREQUIREMENTS
Gather the required tools and parts before starting installation.
Tools needed
Tape measure
Flat-blade screwdriver
1%6"combination wrench
Pipe wrench
Channel lock pliers
Parts supplied
Gas pressure regulator
Burner grates
Burner heads and caps
Clamp brackets (2)
21/2'' (6.4 cm) clamping screws (2)
Foam tape seal
Parts needed
Check local codes and consult gas supplier. Check existing gas supply and electrical supply. See "Electrical Requirements" and "Gas Supply Requirements" sections.
Marker or pencil
Pipe-joint compound resistant to LP gas
Noncorrosive leak-detection solution
IMPORTANT: Observe all governing codes and ordinances. Do not obstruct flow of combustion and ventilation air.
It is the installer's responsibility to comply with installation clearances specified on the model/serial rating plate. The model/serial rating plate is located on the underside of the cooktop burner box.
To eliminate the risk of burns or fire by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood
that projects horizontally a minimum of 5" (12.7 cm) beyond the bottom of the cabinets.
The cooktop should be installed in a location away from strong draft areas, such as windows, doors and strong
heating vents or fans.
All openings in the wall or floor where cooktop is to be installed must be sealed.
Cabinet opening dimensions that are shown must be used. Given dimensions are minimum clearances.
Grounded electrical supply is required. See "Electrical Requirements" section. Proper gas supply connection must be available. See "Gas Supply Requirements" section.
Thegasandelectricsupplyshouldbelocatedasshownin "GasandElectricConnectionLocations"sectionsothatthey
areaccessiblewithoutrequiringremovalofthecooktop.
IMPORTANT:Toavoiddamage,checkwithyourbuilderor cabinetsuppliertomakesurethatthematerialsusedwillnot
discolor,delaminateorsustainotherdamage.
Mobile Home - Additional Installation Requirements
The installation of this cooktop must conform to the Manufactured
Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and
Safety, Title 24, HUD Part 280). When such standard is not applicable, use the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A or with local codes.
In Canada, the installation of this cooktop must conform with the current standards CAN/CSA-A240-1atest edition, or with local codes.
Gas and Electric Connection Locations
A
I
Product Dimensions
30" (76.2 cm) Model
36" (91.4 cm) Model
C
A. 30" (76.2 cm) B. 20_" (51.1 cm) C. 2g_2 '' (7.2 cm)
A. 36" (91.4 cm) B. 20_" (51.1 cm)
C. 22z_2'' (7.2 cm)
A. Gas pressure regulator (supplied) - arrow pointed
toward cooktop B. 3 prong grounding type outlet with correct polarity C. 18" (45.7 cm) minimum
D. Gas shutoff valve
Installation Clearances
D
G
A. 18" (45.7 cm) minimum clearance upper cabinet to countertop
B. Cabinet
C. 30" (76.2 cm) on 30" (76.2 cm) models
36" (91.4 cm) on 36" (91.4 cm) models
D. !3" (33 cm) maximum recommended upper cabinet depth
E. 6" (15.2 cm) minimum side wall clearance F. 30" (76.2 cm) minimum clearance between top of cooktop
platform and bottom of unprotected wood or metal cabinet
(24" [61 cm] minimum clearance if bottom of wood or metal cabinet is protected by not less than V4"[0.6 cm] flame
retardant mlllboard covered with not less than No. 28 MSG sheet steel, 0.015" _0.04 cm] stainless steel, or 0.024" [0.06 cm]
aluminum or 0.020 [0.05 cm] copper) G. 2_" (5.9 cm) minllnum distance to rear combustible surface H. 3 _" (8. ! cm) minimum distance to front countertop edge
I. Cutout width - 29_" (74.6 cm) on 30" models; 35_" (89.9 cm)
on 36" models
J. Cutout depth - !9_" (49.5 cm)
H
NOTE: After making the countertop cutout, some installations may require notching down the base cabinet side walls to clear the burner box. To avoid this modification, use a base cabinet with sidewalls wider than the cutout.
If cabinet has a drawer, a 4" (10.2 cm) depth clearance from the countertop to the top of the drawer (or other obstruction) in base
cabinet is required. The drawer depth may need to be shortened to avoid interfering with the regulator.
If installing a hood above the cooktop, follow the hood instructions for dimensional clearances above the cooktop
surface.
ElectricalShockHazard
Plugintoagrounded3prongoutlet. Donotremovegroundprong. Donotuseanadapter.
Donotuseanextension cord.
Failure to follow these instructions can result in death,
fire, or electrical shock.
IMPORTANT: The cooktop must be electrically grounded in accordance with local codes and ordinances, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.
This cooktop is equipped with an electronic ignition system that
will not operate if plugged into an outlet that is not properly polarized.
This cooktop is equipped with an electronic ignition system that
will not operate properly if plugged into a ground fault interrupt circuit.
If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that
the ground path is adequate. A copy of the above code standards can be obtained from:
National Fire Protection Association
One Batterymarch Park
Quincy, MA 02269
CSA International
8501 East Pleasant Valley Road
Cleveland, OH 44131-5575
A 120 volt, 60 Hz., AC only, 15-amp fused, electrical circuit is required. A time-delay fuse or circuit breaker is also recommended. It is recommended that a separate circuit
serving only this range be provided.
Electronic ignition systems operate within wide voltage limits, but proper grounding and polarity are necessary. Check that the outlet provides 120-volt power and is correctly grounded.
The wiring diagrams are provided with this cooktop. See "Wiring Diagrams" section.
Explosion Hazard
Use a new OSA International approved gas supply line.
[nstatl a shut=off valve. Securely tighten all gas connections.
tf connected to LP, have a quaified person make sure gas pressure does not exceed 14" (36 cm) water
column.
Examples of a qualified person include: licensed heating personnel,
authorized gas company personnel, and authorized service personnel
Failure to do so can resumt in death, explosion, or fire.
Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes and ordinances. Inthe absence of local codes, installation must
conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149 - latest
edition.
Type of Gas
Natural Gas:
This cooktop is listed by Underwriters Laboratories (UL/cUL) for use with Natural gas or, after proper conversion, for use with LP
gas.
This cooktop is factory-set for use with Natural gas. To convert to LP gas, see the Gas Conversion instructions provided inthe literature package. The model/serial rating
plate located on the underside of the burner box has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas supplier.
LP Gas conversion: Conversion must be done by a qualified service technician.
No attempt shall be made to convert the appliance from the gas specified on the model/serial rating plate for use with a different
gas without consulting the serving gas supplier. See the Gas Conversion instructions provided in the literature package.
Gas Supply Line
Gas Pressure Regulator
Provide a gas supply line of 3A"(1.9 cm) rigid pipe to the cooktop location. A smaller size pipe on longer runs may
result in insufficient gas supply. Pipe-joint compounds that resist the action of LP gas must be used. Do not use TEFLON ®ttape. With LP gas, piping or tubing size can be r/2"
minimum. Usually, LP gas suppliers determine the size and materials used in the system.
Flexible metal appliance connector:
If local codes permit, use a %" flexible stainless steel tubing gas connector, designed by CSA to connect the cooktop to the rigid gas supply line.
L_J
A 1/2"(1.3 cm) male pipe thread is needed for connection to the female pipe threads of the inlet to the appliance pressure regulator.
Do not kink or damage the flexible metal tubing when moving the cooktop.
Rigid pipe connection:
The rigid pipe connection requires a combination of pipe fittings to obtain an in-line connection to the cooktop. The rigid pipe must be level with the cooktop connection. All
strains must be removed from the supply and fuel lines so cooktop will be level and in line.
Must include a shutoff valve: The supply line must be equipped with a manual shutoff valve.
This valve should be located in the same room but external to the cooktop. It should be in a location that allows ease of
opening and closing. Do not block access to shutoff valve. The valve is for turning on or shutting off gas to the cooktop.
B
\
The gas pressure regulator supplied with this cooktop must be used. The inlet pressure to the regulator should be as follows for
proper operation:
Natural Gas:
Minimum pressure: 6" (15.2 cm)WCP Maximum pressure: 14" (35.5 cm) WCP
LP Gas:
Minimum pressure: 11" (27.9 cm) WCP Maximum pressure: 14" (35.5 cm)WCP
Contact local gas supplier if you are not sure about the inlet pressure.
Burner Input Requirements
Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).
For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level (not applicable for Canada).
Gas Supply Pressure Testing
Line pressure testing above V_psi gauge (14" WCP)
The cooktop and its individual manual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than
r/_psi (3.5 kPa).
Line pressure testing at V_psi gauge (14" WCP) or lower
The cooktop must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure
testing of that system at test pressures equal to or less than _/_psi (3.5 kPa).
A i_
A.Gassupply line B.Shutoff valve"open" position
C. Tocooktop
1-®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company,
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