Maytag MGC6430BDW19, MGC6430BDB19, MGC5430BDS20, MGC5430BDB20 Installation Guide

Triple Bay Conventional Gas

Prostyle TM Grill Cooktop

=JENN-AIR,I

Model JGD8348CDP

Dimensions shown in both inches and centimenters

NOTICE TO INSTALLER: Leave these instructions with the appliance.

NOTICE TO CONSUMER" Retain these instructions for future reference.

13_6"

34.11 cm

403WEST FOURTHSTREET,NORTH • NEWTON,IA5020

Blower may be rotated for horizontal

or vertical direction by loosening nuts around blower inlet.

Accessible inside

ventilation chamber.

SEE PAGE 2

3 13/16+ [118.90 cm]

[9.68 cm] _

[40.16 cm] ' '_ IL 3 5/16"

M_N { BOTTOU 3 APPLIANCE [8 41 cm]

CL,R*NC,........ ,--?-II 'I--PRESSURE,.+----.JLBO+,O,OE

REQUIRED ........ _ I IREGULATOR EACH END II BURNER BOX

SELECT APPROPRIATE

DUCT CUTOUT

INSTALLATION INSTRUCTIONS.)

(SEE DUCTING

[38.1 cm]

f APPLIANCE15" PRESSURE REGULATOR

46 13/16"

FOR CUTOUT

DIMENSIONS

i .BLOWER--"II_W,RE COVER I

II I cox I

I LDRAIN JAR I LEND OF

I I I_BURNER

AI_I 14" I 28 11/16 ° __l BOX

INSTRUCTIONS TO INSTALLER:

• Dimension "A" - provide 2" min. (5.08 cm) cabinet clearance to motor for cooling purpose.

• NOTE: Where possible, 6" (15.54 cm)is recommended for motor/blower service.

• Side Clearance: Grills installed near a side wall must allow a minimum clearance of 8" (20.32 cm).

• Access must be provided to remove and empty grease container.

[35.86 cm] I [72+87 cm] -I

8101 P658-60

(11-04-00)

CABINET and COUNTERTOP CUTOUTS

9[ (116.2 cm) r

I _ 22Y8" Ref

45¾"

(F__CUTLINES _ (58.11 cm) r i

' t

(17.46-22 cm)

*Recommend 8" for

Custom Cabinetry.

NOTE: LOWER CONTROL

PANEL IS REQUIRED IF THIS DIMENSION

EXCEEDS 53/_'' (14.60 cm).

SEE PAGE 3 ABOUT

REINFORCING CABINET FRONT

CABINET

(FRONTVIEW)

See cutout suggestions 1-4 on page 6.

NOTE: Tolerances for Cutout

Dimensions are _+1/16 in (.16 cm)

I-

t'_ =

LU I--

As required by installation

(116.2 cm)l __

< <[ (76.2 cm) 453/k" t

< 46 13/16"

(118,90

C0UNTERTOP

/ \

. E &4oo o3._ Lo

TOP

VIEW

REMOVE CORNER SUPPORTS AS NEEDED

TYP. (4) PLS.

Installing Cabinetry Over Your Jenn-Air Grill

Minimum horizontal clearance between the edge of the appliance and combustible construction extending from

the cooking surface to 18" (45.7 cm) above the cooking surface is:

13/4" (4.45 cm) at rear

8" (20.32 cm) at sides NOTE: This is not the recommended clearance, but minimum allowable clearance.

18"

(45._ cm)

8"--'1

(20.3 cm)

MIN. CLEARANCE

= 30" (76.2 cm) minimum vertical clearance

between cooking surface and construction above the appliance.

= 13" (33.02 cm) maximum depth of cabinets

installed above cooking top.

Avoid use of cabinets above cooktop for storage space to eliminate associated potential hazards such as reaching

over open flames.

Dotted lines indicate range hood construction.

* To eliminate the risk of burns or fire by reaching over

heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet

storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a

minimum of 5 inches beyond the bottom of the cabinets.

Cabinets Above Cooking Top

Maximum depth of cabinets installed above cooking top is

3 inches.

CAUTION:SOME CABINETS AND BUILDING

MATERIALS ARE NOT DESIGNED TO WITHSTAND

THE HEAT PRODUCED BY THE NORMAL SAFE

COLORATION OR DAMAGE, SUCH AS DELAMINA, TION, MAY OCCUR:

Installation Of Appliance

In The Commonwealth Of Massachusetts

This product must be installed by a licensed plumber or

gas fitter when installed within the Commonwealth of Massachusetts.

A "T" handle type manual gas valve must be installed in

the gas supply line to this appliance.

NOTE: For some cabinet styles, it may be necessary to reinforce the front of the cabinet by attaching a brace

from front to rear inside the cabinet under the Burner Box.

Install ductwork per ducting instructions provided. Duct openings in cabinet are shown in the drawing on page 1.

Make electrical and gas connections as described below in this section of the instructions.

A flexible gas connector, when used, must not exceed a length of three (3) feet / 36 inches.

Follow accompanying ducting instructions carefully. This appliance is designed to always be vented outdoors.

The Countertop Cutout, Cabinet Front Cutout and Duct Opening should be prepared according to the illustration

on pages 1 and 2. Install the Lower Control Panel in the bottom of the

Cabinet Cutout as shown using screws from Hardware pack. (Figure 1).

Top View LOWER CONTROL PANEL

Figure 1

Position unit in the Countertop Cutout. Main Control Panel should overlap top of Lower Control Panel as shown.

(Figure 2).

The installation of this appliance must conform with local codes or, in the absence of local codes, with the latest

edition of the National Fuel Gas Code, ANSI Z.223.1 USA or current CAN/CGA-B149 INSTALLATION CODE.

The electrical supply required is 110/120-volt, A.C., 15 amp, 60 Hz. This appliance is equipped with a grounded

type power cord. A grounded outlet must be provided. It is

recommended, for convenience, this outlet be located in

the area shown in the shaded illustration. This appliance,

when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the latest edition of the National Electrical Code ANSI/NFPA No. 70 USA or current CSA

STANDARD C22.1 Canadian Electrical Code part 1. User may experience occasional circuit tripping if Ground

Fault Circuit Interrupter (GFCI) outlet or breaker is in use.

®® @ @® @@

10 1/16"

(25.56 cm)

46 13/16" (118.90 cm)

Figure 2

Servicing Cooktop

When servicing cooktop it is necessary to remove the

main top, prior to removing the control panel.

LOWER CONTROL PANEL

Connecting Appliance To Gas Supply

A QUALIFIED SERVICEMAN OR GAS APPLIANCE INSTALLER MUST MAKE THE GAS SUPPLY

CONNECTION. Leak testing of the appliance shall be conducted by the installer according to the instructions

given. Install a manual shutoff valve in an accessible location in

the gas line external to this appliance for the purpose of turning on or shutting off gas to the appliance.

Make the gas connection to the inlet of the appliance pressure regulator on this appliance with a 1/2" male pipe

thread. Use an approved pipe joint compound resistant to the action of LP gas at pipe connections. Test all joints for

gas leaks with a soap and water solution or other accepted leak detection means. Never test for gas leaks

with an open flame.

CAUTION: WARRANTY IS VOID ON JENN.AIR EQUIPMENT INSTALLED OTHER THAN AS

RECOMMENDED BY MANUFACTURERI RECOM- MENDED WALL CAPS AND TRANSITIONS MUST BE

STALLATION.

,WARNING

Air Shutter Adjustment

This appliance is shipped from the factory with air shutters adjusted for use with Natural Gas. If further adjustment is

necessary, or to reset for use with LP, adjust air shutters as

follows:

Grill Burner and Surface Burner Cartridge Air Shutters

(See Illustrations "A" & "B")

The left hand air shutter controls the rear half of the burner. The right hand shutter controls the front half. Access to air

shutters on the surface burner cartridge may be found

through openings on the bottom of the cartridge housing.

Slide air shutters backward or forward to increase or decrease the size of the air opening. Air shutters fit snugly,

so ascrewdriver blade or needle nose pliers may be required

to make this adjustment (see illustration).

Observe change in flame appearance as the air shutter is moved. Adjustment is satisfactory when a clearly defined,

even blue flame results at the high flame setting. The snug

fit of the air shutter assures it will remain positioned correctly.

Grill Burner Air Shutter and Surface Burner

(if so equipped)

ELECTRICAL GROUNDING INSTRUCTIONS

THIS APPLIANCE IS EQUIPPED WITH A THREE-

PRONG GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND

SHOULD BE PLUGGED DIRECTLY INTO A

PROPERLY GROUNDED RECEPTACLE. DO NOT

CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG.

"%;"

INSERT SCREWDRIVER

BLADE IN SLOT AND TWIST WITH SLIGHT PRESSURE TO ALLOW AIR SHUTTER TO

SLIDE EASILY

Illustration "A"

On any burner, closing the air shutter too far will cause the

flame to become soft and yellow tipped. Opening the air

shutter too wide will cause the flame to blow away from the burner ports. Proper adjustment will produce a sharp, clearly

defined, even blue flame.

AIR SHUTTER

Illustration "B"

Important Installation Suggestions

1. Chamfer all exposed edges of decorative laminate to prevent damage from chipping•

2. Radius corners of cutout and file to insure smooth edges and prevent corner cracking•

3. Rough edges, inside corners which have not been rounded and forced fits can contribute to cracking of the

countertop laminate•

4. Countertop must be supported within 31 of cutout•

On any burner, closing the air shutter too far will

cause the flame to become soft and yellow tipped•

Opening the air shutter too wide will cause the flame

to blow away from the burner ports. Proper adjustment will produce a sharp, clearly defined, even blue flame•

Low Flame Adjustment

(See Illustration "C") This appliance is shipped from the factory with low and

medium flame settings adjusted for use with Natural Gas. If further adjustment is necessary, or to re-adjust for use

with LP, proceed as follows:

1. Light burner and set control knob for low flame•

2. Remove control knob from valve stem.

CAUTION:NEVER USE A METAL BLADE TO PRY

KNOB OFF: IF KNOB CANNOT BE EASILY

REMOVEDI TUCK THE FOLDS OF A CLOTH

DISHTOWEL UNDER THE KNOB AND PULL THE

TOWEL UPWARD WITH STEADY, EVEN PRESL

SURE.

Pressure Testing

The maximum gas supply pressure for the appliance pressure regulator supplied on this appliance is 141 W.C.

The test pressure for checking this appliance pressure regulator must be at least 61 W.C. for Natural Gas, and at

least 111 W.C. for LP. It is shipped from the factory set for Natural Gas at 51 W.C.

This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during

any pressure testing of that system at test pressures in excess of 1/21 PSIG (3.5 k Pa).

This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff

valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/21 PSIG

(3.5 k Pa).

Appliance Pressure Regulator Conversion

(See Illustration "D") This unit is supplied with a Maxitrol Appliance Pressure

Regulator• Follow the instructions in illustration "D".

MAXITROL APPLIANCE PRESSURE REGULATOR

APPLY DOWNWARD FINGER PRESSURE AT DISC EDGES TO

ER_I LP REPLACE PIN IN CAP

CONVERT

_,1_ AND PI_..- ° SIDEWARD

NAT t ,,--r"° N.__A_A PRESSURE TO I LP

CAP I T I_ APPLY

i_oJ I , REMOVE PIN , --

FINGER

3. Insert a slender, thin-blade screwdriver into the recess

at center of valve stem and engage blade with slot in adjusting screw•

4. Turn center stem adjusting screw to set flame size.

•.. clockwise to reduce•

•.. counterclockwise to increase•

5. Replace control knob when adjustment is completed•

Proper adjustment will produce a stable, steady blue flame of minimum size. The final adjustment should be checked

by turning knob from high to low several times without extinguishing the flame•

This adjustment, at low setting, will automatically provide the proper flame size at medium setting•

CLOCk, VISE

I1 FLAME SIZE

Illustration "C"

TO REDUCE

COU NTERCLOC_,VISE TO INCREASE FLAME

SIZE

_ _FROM CAP @

Illustration "D"

High Altitude Notice

The specified gas burner ratings typically apply to elevations up to 2000 feet. For higher altitudes, the rates may

need to be reduced to achieve satisfactory operation• A local certified gas servicer will be able to advise if a reduction is necessary.

Conversion To LP Gas

This appliance is shipped from the factory equipped for use with Natural Gas. To convert it from Natural Gas for

use with LP Gas, perform steps 1 through 4.

1. Remove Natural Gas orifice hoods. Install color coded

orifice hoods supplied. Located in a pack attached to the outer plenum area of this appliance.

(See Illustration "E", below, and LP Gas Conversion instructions page 8).

2. Invert cap in convertible pressure regulator (if so equipped) located at entrance to gas manifold.

3. Adjust air shutters on individual burners for proper

flame appearance.

4. Adjust low flame setting at each burner by turning

adjustment screw in center of valve stem. To make these conversions adjustments follow the

instructions and illustrations ("A" through "E", pages 5-7).

This appliance is shipped from the factory with orifice

hoods drilled for use with Natural Gas. To convert from Natural Gas to LP, apply a 1/21 open-end wrench to hex

section of orifice hood. Turn counterclockwise to remove.

Save the Natural Gas orifice hoods just removed from this

appliance for future use. Install color coded orifice hoods supplied. (See LP Gas Conversion instructions above and

page 8). Turn clockwise to install. Hold dimension

specified in illustration "E".

1/2t OPEN END

WRENCH

TURN

CLOCKWISE

TO TIGHTEN

COU NTETRUc_NcKwlSE _

TO REMOVE

ORIFICE HOOD

Illustration "E"

Apply a non-corrosive leak detection fluid to all joints and fittings in the gas connection between the supply

line shut-off valve and the range. Include gas fitting and joints in the range if connections were disturbed during installation. Check for leaks! Bubbles appearing

around fittings and connections will indicate a leak. If a

leak appears, turn off supply line gas shut-off valve, tighten connections, turn on the supply line gas shut

off valve, and retest for leaks. Never test for gas leaks with an open flame.

,WARNING

Gas leaks may occur in your system and result in a dangerous situation. Gas leaks may not be detected

by smell alone. Gas suppliers recommend you purchase and install a UL approved gas detector.

Install and use in accondance with the manufacturer's instructions

Control Settings

The size and type of cookware and the amount and type of food being cooked will influence the setting needed for

best cooking results. The setting indicated should serve as

a guide while you become familiar with your cooktop.

Use the HI flame setting to

quickly bring foods to a boil or to

begin a cooking operation. Then reduce to a lower setting to

continue cooking. Never lease food unattended over a HI flame

setting.

Med setting is used to continue a

cooking operation. Food will not cook any faster when a HI flame

setting is used than that needed to maintain a gentle boil.

Remember, water boils at the

same temperature whether boiling

gently or vigorously.

Use LO setting to keep food at

serving temperatures without further cooking You may find that

some cooking may take place if the cookware is covered.

__,._,,,v.._

TO CONVERTAPPLIANCEFOR USEWITH PROPANEGAS

Natural GasTo Propane Gas (LP) ConversionInstructions

Models- JGD8348CDP

Manifold - Propane Gas pressure required - 10" W.C. Incoming Propane Gas pressure required to appliance

pressure regulator- 11"- 12" W.C. Propane Conversion Orifice Hoods are supplied with this

model. Propane Gas input specified - 46,000 BTU/hr.

BURNER

Left Rear (LR) Left Front (LF) Center Rear (CR) Center Front (CF) Right Rear (RR)

Right Front (RF)

BTU/hr

7500 7500 6500

9000 6500 9000

ORIFICE

#66 #66 #68

#63 #68 #63

DIAMETER

.033 .033 .031

.037 .031 .037

JGD8348CDP

COLOR

Zinc Zinc

Red Blue

TO CONVERTAPPLIANCEFOR USEWITHNATURALGAS

PropaneGas(LP)ToNaturalGas

Conversion Instructions

If this appliance has been converted for use with LP Gas, each of the following modifications must be performed to

convert the unit back to Natural Gas.

Model- JGD8348CDP

Manifold - Natural Gas pressure required - 5" W.C. Incoming Natural Gas pressure required to appliance

pressure regulator - 6" - 7" W.C. Natural Gas input specified - 56,000 BTU/hr.

A. Replace all orifice hoods - Perform steps 1through 4 on

page 7. Locate the (6) six Natural Gas hoods (with small numbers stamped on their sides saved from the original

Natural Gas unit). Page 5 Illustration "E". The two hoods with .0520 (#55 orifice) stamped on them are for

the left front and left rear burners. The four hoods with the .0595 (#53 orifice) stamped on them are for the two

right burners.

To make these conversion adjustments follow the

instructions and illustrations ("A" through "E") pages

5-7.

B. Invert cap in appliance pressure regulator (see

Illustration "D", page 6). With the appliance installed,

the appliance pressure regulator is located on the right

underside of the appliance at the inlet to the gas manifold. Identify the type of appliance pressure

regulator on the unit and follow the instructions in the appropriate illustration.

C. Adjust low flame setting for each burner. Follow the

instructions for burner low flame adjustment on page 7

to increase the simmer flame size.

BURNER ...........................i BTU/hr ORIFICE ....

Left Rear (LR) 8,000 #55

Left Front (LF) 8,000 #55 Center Rear (CR) 10,000 #53 Center Front (CF) 10,000 #53

Right Rear (RR) 10,000 #53

Right Front (RF) 10,000 #53

DIAMETER

.0520 .0520 .0595 .0595 .0595 .0595

JGD8348CDP

COLOR

Green Green

Brass Brass Brass Brass

MINIMUMSPACINGREQUIREMENT

GAS GRILL COOKTOPS

For installing a Triple Bay Downdraft Cooktop in combination with another Downdraft Cooktop, the mini- mum spacing between adjacent units must be provided, as shown, for satisfactory performance.

4 3/8"

\ /

(11.1 cm)

\ /

/G\

ANY

PROSTYLE COOKTOP

i 18"

(45.7 cm)

I o.I

--I/ .1

ANY DOUBLE BAY

(45.7 cm)

18"

A 31 li

(11.1 cm)

(SINGLE, DOUBLE OR TRIPLE BAY

Ic,,

/ok

PROSTYLE COOKTOP

ANY SINGLE BAY

16 1/8"

(41 cm)

\ /

/ok

%=,

N:' N:' N:' ':iF _ ':ii"

PROSTYLE COOKTOP

\ /

S,,

REQUIREDADJUSTMENTSATTIME OF INSTALLATION

The installation of this appliance must conform with local codes, or in the absence of local codes, with the latest edition of the National Fuel Gas Code ANSI Z223.1 USA or current CAN/CGA-B149 Installation

Code.

This range was manufactu red for use with Natural Gas. If LP gas is the fuel of choice, follow the conversion

to LP procedure found in the installation instructions.

Test all external connections for gas leaks. Never test for gas leaks with an open flame.

Test all electrical connections.

Adjust all air shutters for proper flame.

Adjust all valves for low flame settings.

[_ Test the ventilation system for proper installation.

If a problem exists with the downdraft system, check the ducting installation to make sure it conforms to

the Jenn-Air specifications. Most downdraft system problems are attributed to poor ducting practices.

Contact your installer if the ventilation system will not remove smoke or cooking fumes from well trimmed

cuts of meat.

If ventilation problems persist contact your authorized Jenn-Air Service Contractor.

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