Maytag AER5712BA, MER5751BA, MER5752BA, MERH752BA, MERM752BA Technical Information

Page 1
Electric Freestanding RangeTechnical Information
AER5712BA* MER5751BA* MER5752BA* MERH752BA* MERM752BA*
Due to possibility of personal injury or property damage, always contact an authorized technician for servicing or repair of this unit.
Refer to Service Manual 16026784 for detailed installation, operating, testing, troubleshooting, and disassembly instructions.
!
All safety information must be followed as provided in Service Manual 16026784.
!
To avoid risk of electrical shock, personal injury, or death, disconnect power to range before servicing, unless testing requires power.
Model AER5712BA* MER5751BA* MER5752BA* MERH752BA* MERM752BA*
Power Source
Electrical rating, 240 V 10.7 kW 10.7 kW 10.7 kW 10.7 kW 10.7 kW Electrical rating, 208 V 8.1 kW 8.1 kW 8.1 kW 8.1 kW 8.1 kW Amperage 40 Amp 40 Amp 40 Amp 40 Amp 40 Amp Frequency 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz
Element Wattage @ 240 V
Ribbon element, dual 2,500* 2,500* 2,500* 2,500* 2,500* Ribbon element, 6 inch 1,200* 1,200* 1,200* 1,200* 1,200* Ribbon element, ceramas N/A N/A 2,700* 2,700* N/A
Oven Wattage @ 240 V (208 V)
Bake 4 pass 2,600 (1950) 2,600 (1950) 2,600 (1950) 2,600 (1950) 2,600 (1950) Broil 4 pass 3,000 (2250) 3,000 (2250) 3,000 (2250) 3,000 (2250) 3,000 (2250)
Oven Interior Dimensions in. (cm)
Height 16.5 (41.9) 16.5 (41.9) 16.5 (41.9) 16.5 (41.9) 16.5 (41.9) Width 23 (58.4) 23 (58.4) 23 (58.4) 23 (58.4) 23 (58.4) Depth 18.125 (46) 18.125 (46) 18.125 (46) 18.125 (46) 18.125 (46)
Product Exterior Dimensions in. (cm)
Height overall 46.75 (118.75) 46.75 (118.75) 46.75 (118.75) 46.75 (118.75) 46.75 (118.75) Width 29.875 (75.9) 29.875 (75.9) 29.875 (75.9) 29.875 (75.9) 29.875 (75.9) Depth, excluding handle 25 (63.5) 25 (63.5) 25 (63.5) 25 (63.5) 25 (63.5)
Features
Oven capacity (cubic feet) 4.9 4.9 4.9 4.9 4.9 Manual oven light Incandescent Incandescent Incandescent Incandescent Incandescent Oven window Large Standard Large Large Large Oven racks Yes Yes Yes Yes Yes Timer Yes Yes Yes Yes Yes Delay start Yes Yes Yes Yes Yes Storage drawer Removable Removable Removable Removable Removable Handle Standard Standard Standard Standard Standard
Weight lbs. (kg)
Crated 166 (75.3) 166 (75.3) 166 (75.3) 166 (75.3) 166 (75.3)
WARNING
*Rating of 208 VAC is approximately 80% of 240 VAC value.
November 2005 1 16026688 © 2005 Maytag Services
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Component Testing Procedures
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WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to range before servicing, unless testing requires power.
Illustration Component Test Procedure Results
Oven light socket Meas ure voltage at oven light ................
Remove one wire from receptacle and
test resistance of terminals ....................
Manual latch assembly with switch
Oven temperature
Disconnect wires and test for
continuity per wiring diagram.................. See wiring diagram for s chematic layout.
Measure resistance................................
sensor
Bake element Disconnect wir e leads to element and
measure resistance of terminals............
Measure voltage at bake el ement ..........
Broil element Disconnec t wire leads to element and
measure resistance of terminals............
Measure voltage at broil element ...........
Indicator light
Measure voltage at indicator light........... 240 VAC
Rocker switch (MER5751BA*, MER5752BA*, MERH752BA*, MERM752BA*) Rocker switch (AER5712BA*)
5
L1
3
L2
H2
4
Infinite switch
Measure continuit y of switch positions:
Closed ............................................
Open...............................................
Measure continuit y of switch positions:
Closed ............................................
Open...............................................
Connect volt-ohms meter to H1 and H2.
Measure the following for voltages at
P
2
1 H1
5
L1
3
L2
H2
4
Infinite switch
LO, MED, HI:
H1 to H2..........................................
Connect volt-ohms meter to H1 and H2.
Measure the following for voltages at
P
2
1 H1
LO, MED, HI:
H1 to H2.........................................
120 VAC, see wiring diagram f or terminal identification. Continuity with bulb inserted. If voltage is not present at oven light, check wiring or light switches.
Refer to Parts Manual f or replacement components. NOTE: If latched i s moved to LOCK position during Bak e or Broil, the control cancels the function.
Approximately 1000 temperature 80°
at room
F.
Approximately 20.6 to 22.6
Ω.
240 VAC, see wiring diagram f or terminal identification. If voltage is not pres ent at bake element, check wiring.
Approximately 17.7 to 19.5
Ω.
240 VAC, see wiring diagram f or terminal identification. If voltage is not pres ent at broil element, check wiring.
If voltage is pr esent and light does not work, replace l ight. If voltage is not present at indicator li ght, check wiring.
Continuity Infinite
Continuity Infinite
Approximate
Time On Time Off
LO 5% 95% MED (4-5) 35% 65% HI 100% 0% 240 VAC. If not, replace switch.
Approximate
Time On Time Off
LO 5% 95% MED (4-5) 35% 65% HI 100% 0% 240 VAC. If not, replace switch.
16026688 2 November 2005 © 2005 Maytag Services
Page 3
Component Testing Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to range before servicing, unless testing requires power.
Illustration Component Test Procedure Results
Infinite switch (MER5752BA*)
Infinite switch (MER5752BA*)
Ribbon element, 2500W
Ribbon element, ceramas, 2700W (MER5752BA*, MERH752BA*)
Ribbon element, 1200W
Connect volt-ohms meter to H1 and H2.
Measure the following for voltages at LO, MED, HI:
H1 to H2........................................
Connect volt-ohms meter to H1 and H2.
Measure the following for voltages at LO, MED, HI:
H1 to H2........................................
Disconnect wire leads to element and measure cold resistance of terminals ...
Measure voltage at element..................
Disconnect wire leads to element and measure cold resistance of terminals ...
Measure voltage at element..................
Disconnect wire leads to element and measure cold resistance of terminals ...
Measure voltage at element..................
Time On Time Off
LO 5% 95% MED (4-5) 35% 65% HI 100% 0%
240 VAC. If not, replace switch.
Time On Time Off
LO 6% 94% MED (4-5) 40% 60% HI 100% 0%
240 VAC. If not, replace switch.
Approximately 21.3 to 23.5 240 VAC. If voltage is not present, check wiring.
Approximately 19.4 to 22 240 VAC. If voltage is not present, check wiring.
Approximately 44.3 to 48.9 240 VAC. If voltage is not present, check wiring.
Approximate
Approximate
Ω.
Ω.
Ω.
November 2005 3 16026688 © 2005 Maytag Services
Page 4
Control Testing Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to range before servicing, unless testing requires power.
Control Feature Test Procedure Results
M1 Oven temperature
adjustment
M1 Temperature display
M1 Clock display M1 24-hour clock
M1 Factory default
M1 12-hour off Control automatically cancel s cooking
M1 Sabbath mode
M1 Child lockout
M1 Diagnostic code
display
Press Bake pad. Enter 550 on the digit-pad. Immediately press and hold Bake pad for 3 to 5 seconds.
Oven can be adjusted from -35 to +35 degrees in 5-degree increments by pressing More + or Less - pads. To avoid over adjusting the oven, move temperature 5 degrees eac h time. Wait 4 seconds for the data entry timer to expire to accept the change. Temperature adjustment will be retained even through a power f ailure. Press and hold Cancel and Bake pads for 3 to 5 seconds. Press More + or Less - pads to change. Press and hold Cancel and Clock pads for 3 to 5 seconds. Press and hold Cancel and Delay pads for 3 to 5 seconds. Press More + or Less - pads to change. Press and hold Cancel and Keep Warm pads for 3 to 5 seconds until beep sounds.
operations and removes relay drives 12 hours after the l ast pad touch. Hold Clock pad for 3 to 5 seconds to activate Sabbath mode.
Hold Clock pad for 3 to 5 s econds to disable Sabbath mode.
Initiate desire bake function before entering Sabbath mode.
Press and hold Cancel and Cook & Hold pads for 3 to 5 seconds until beep sounds.
To reactivate the control, press and hold Cancel and Cook & Hold pads for 3 to 5 seconds.
Press and hold Mor e + pad within 30 seconds of powering up the unit.
Cycle through the codes using the More + or Less - pads.
While i ncreasing or decreasing oven temperature, this does not affect self­cleaning temperature.
This mode enables the user to indicate °F or °C on the display.
Allows clock to be toggled on or off. Allows the time on the c lock to be
toggled from 12-hour or 24-hour display. Allows the clock to be reset to factory
settings. See Sabbath mode to disable.
"SAb" flashes for 5 seconds then remain on until timed-out or cancelled. The status "SAb" is NOT fault code 5A6. All pad inputs are disabled except for CANCEL and CLOCK pads. This mode disables t he normal 12 hour shutoff to allow operation of the bake mode for a maximum of 72 hours. The oven light is not disabled. This safety feat ure is used to prevent children from accidentally programming the oven (the electr onic range control is completely disabled).
Child lockout features must be reset after a power failure. The last 5 diagnostic codes will be stored in the non-volatile memory.
See "Description of Error Codes" for explanation.
16026688 4 November 2005 © 2005 Maytag Services
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Control Testing Procedures
!
To avoid risk of electrical shock, personal injury or death; disconnect power to range before servicing, unless testing requires power.
WARNING
"Quick Test" Mode for Electronic Range Contr ol
Follow the procedure below to access the quick test mode. Entries must be made within 32 seconds of each other or the control will exit the quick test mode.
1. Press and hold Cancel and Broil pads for 3 to 5 seconds.
2. Once the control has entered the "Quick Test" mode, release both pads.
3. Press each of the following pads indicated in the table below.
NOTE: Press one of the following pads once to activate the response.
Press the pad a second time to deactivate the response.
NOTE: This mode must be entered within the first 5 minutes after power up. NOTE: If the temperature sensor is greater than 400° F or if the temperature sensor reaches 400° F while under
test, the Quick Test mode will be disabled.
Display will indicate the following:
Key Operation
[Bake] [Broil] [Keep Warm] [Cook&Hold] Last Diagnostic Code displayed [Clean] [Delay] (M1) [Timer] [Clock] [More +] [Less –] [Cancel] End Factory Test Mode
Bake relay activated, DLB relay activated Broil relay activated, DLB relay activated DLB relay activated
MDL relay activated (lock and unlock) EEPROM Version Number displayed Main Code Version Number displayed All Segments on Even Segments on Odd Segments on
Description of Error Codes
Error diagnostic codes can only be viewed by entering the Diagnostic Code Display Mode. Each error code consists of four digits and each digit is described in the following table.
Digit Description
1st Primary System: 1 – Local to the control circuit board
3 – Sensor or meat probe 4 – Control input 9 – Door lock
2nd Measurable: d – Diagnostic: measurable parameter
c – Control related, replace control
3rd Secondary System: Sequential numbering
4th Oven Cavity: 1 – Upper oven (or single cavity oven)
2 – Lower oven c – Control specific
Diagnostic Code Display Mode must be accessed within 30 seconds of powering-up the control.
November 2005 5 16026688 © 2005 Maytag Services
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Control Testing Procedures
!
To avoid risk of electrical shock, personal injury or death; disconnect power to range before servicing, unless testing requires power.
Diagnostic Code Checking
Code Description When Checked Detection
1c1c Shorted key Always 1 minute 1c31 Cancel key circuit problem Always 1 minute 1c4c Micro communication failure Serial communications 5 tries 1c5c Vcc or ground Cook or clean active 1 minute 1c6c EEPROM error Cook or clean active 5 tries 1c7c Control not calibrated Always 5 seconds 1c8c Cooking program error Cook or clean active 5 tries 1d11 Runaway temp (650° F), door unlocked Latch unlocked 5 seconds 1d21 Runaway temp (950° F), door locked Latch locked 5 seconds 3d11 Sensor open Cook or clean active 5 seconds 3d21 Sensor shorted Cook or clean active 5 seconds 4d11 Door position switch not closed when door locked Clean active 1 minute 4d51 Door switch circuit failure-neither open or closed Always 1 minute 9d11 Latch will not lock Latch should be locked 1 minute 9d21 Latch will not unlock Latch should be unlocked 1 minute 9d31 Unlock state unknown, both locked and unlocked Always 1 minute 9d41 Unlock state unknown, neither locked or unlocked Always 1 minute
WARNING
Diagnostic Code Handling
Code Measurable Displayed Action Taken By Control
1c1c Keypress Nothing 1c31 Cancel key improper value Nothing Disables all outputs 1
1c4c Checksum invalid Nothing Disables all outputs 1 1c5c Vcc/Gnd at test point Nothing No action 1c6c No response from EEPROM Nothing Disables all outputs 1 1c7c Calibration value out of range Nothing No action 1c8c CRC invalid Nothing Cancels active cook functions 1d11 Sensor resistance > 2293 Ohms Nothing Disables all outputs 1d21 Sensor resistance > 2662 Ohms Nothing Disables all outputs 3d11 Sensor resistance > Infinite Ohms BAKE flashes 2 Disables all cook functions for cavity 3d21 Sensor resistance > 0 Ohms BAKE flashes 2 Disables all cook functions for cavity 4d11 Door switch not closed when door locked Nothing Disables Clean function 4 4d51 Door switch not open or closed LOCK flashes 2 Disables Clean function 9d11 Lock switch not closed (Clean activated) LOCK flashes 2 Ignore soil level selection, disables clean 5 9d21 Lock switch closed (Clean not activated) LOCK on steady Disables cooking functions 5 9d31 Unlock switch both locked and unlocked Nothing No action 5 9d41 Unlock switch neither locked or unlocked Nothing No action 5 9d51 Lock switch not locked or unlocked Nothing Disables Clean function 5
Disables audible for key depression Disables key
3, 4
16026688 6 November 2005 © 2005 Maytag Services
Page 7
Control Testing Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to range before servicing, unless testing requires power.
NOTES:
1
"Action Taken" appli es as long as the condition exist s. If the condition is corrected, the control recovers.
2
Flash rate: 0. 2 seconds on, 0.1 second off. Pressing any key clears the display until the fault clears and is re-triggered.
3
"Action Taken" applies until there is a POR (Power On Reset ["hard reset"]).
4
If the control believes the door is locked, unlock it when the funct ion cancels and the cavity temper ature cools.
5
Special conditions for latch faults (9dxx):
A known good unlock position is defined as when the unlock switch reads closed and lock switc h reads open.
A known good lock position is defined as when the unlock switch reads open and lock switch reads closed.
A faulted switch means the switc h input is reading an invalid state, neither open nor closed.
I f at POR, the latch is not at a known good unlock position.
Af fected DLBs (Double Line Breaks) and loads are disabled during detection.
I f the control is in a known good unlock position and the lock switch becomes faulted:
The control will not fault.
I f a function requiring latch movement is attempted while the lock switch is faulted, the control will sound an error
tone and the function will be disabled.
+
_
Keep Warm
Timer
CANCEL
Broil
Bake
Cook Hold
Clean
Delay
Clock
M1 Control
November 2005 7 16026688 © 2005 Maytag Services
Page 8
Wiring Diagram and Schematic
!
To avoid risk of electrical shock, personal injury or death; disconnect power to range before servicing, unless testing requires power.
WARNING
16026688 8 November 2005 © 2005 Maytag Services
Control Circuits
Page 9
Wiring Diagram and Schematic
!
To avoid risk of electrical shock, personal injury or death; disconnect power to range before servicing, unless testing requires power.
WARNING
November 2005 9 16026688 © 2005 Maytag Services
Wiring Diagram
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