Maytag MDG77PDAWS, MDG77PNAWW, MDG51PDAWW, MDG31PDAWS, MDG51PDSWW Installation Instructions

...

MDG31 / MDG51 / MDG77

Installation/Operator Manual

WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion and to prevent property damage, personal injury or death.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

Do not try to light any appliance.

Do not touch any electrical switch.

Do not use any phone in your building.

Clear the room, building or area of all occupants.

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a competent professional.

AVERTISSEMENT: Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.

QUE FAIRE SI VOUS SENTEZ UNE

ODEUR DE GAZ:

Ne pas tenter d’allumer d’appareils.

Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment.

Évacuez la pièce, le bâtiment ou la zone.

Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.

Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.

L’installation et l’entretien doivent

être assurés par un professionnel compétent.

RETAIN THESE

INSTRUCTIONS IN A SAFE PLACE FOR FUTURE REFERENCE

Part No. 113430

Retain This Manual in a Safe Place for Future Reference

This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation.

Only qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.

The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.

We have tried to make this manual as complete as possible and hope you will find it useful. The manufacturer reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.

IMPORTANT

For your convenience, log the following information:

DATE OF PURCHASE _________________________________________________________ MODEL NO. _________________

DISTRIBUTOR’S NAME ____________________________________________________________________________________

Serial Number(s) ________________________________________________________________________________________

_______________________________________________________________________________________________________

_______________________________________________________________________________________________________

For replacement parts, contact the distributor from which the dryer was purchased or contact:

Maytag Co.

403 West Fourth Street North, Newton, Iowa 50208

Telephone: (641) 787-7000

“IMPORTANT NOTE TO PURCHASER”

Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.

IMPORTANT

You must disconnect and lockout the electric supply and the gas supply or the steam supply before any covers or guards are removed from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per OSHA standards.

Please observe all safety precautions displayed on the equipment and/or specified in the installation manual included with the dryer.

Before installation, check that the local distribution conditions, nature of gas and pressure, and adjustment of the appliances are compatible.

CAUTION

Dryer(s) should never be left unattended while in operation.

“Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.”

«Attention: Lor des opérations d’entretien des commandes étiqueter tous fils avant de les déconnecter. Toute erreur de câblage peut étre une source de danger et de panne.»

WARNING

Children should not be allowed to play on or near the dryer(s). Children should be supervised if near dryer(s) in operation.

Under no circumstances should the dryer door switch(es), lint door/drawer switch(es), or heat safety circuit(s) ever be disabled.

The dryer must never be operated with any of the back guards, outer tops, or service panels removed. Personal injury or fire could result.

The dryer must never be operated without the lint filter/screen in place, even if an external lint collection system is used.

FOR YOUR SAFETY

Do not dry mop heads in the dryer. Do not use dryer in the presence of dry cleaning fumes.

The dryers must not be installed or stored in an area where it will be exposed to water and/or weather.

The wiring diagram for the dryer is located behind the control panel.

Table of Contents _______

Safety Precautions ................................

4

Specifications ........................................

6

Installation Procedures ......................

14

Location Requirements ..............................................

14

Unpacking/Setting Up ................................................

14

Dryer Enclosure Requirements ..................................

14

Fresh Air Supply Requirements .................................

15

Exhaust Requirements...............................................

15

Electrical Information .................................................

17

Gas Information .........................................................

20

Converting from One Family of Gas to Another ..........

23

Gas Pressure Testing ................................................

25

Steam Information ......................................................

25

Water Information.......................................................

26

Preparation for Operation/Start-Up .............................

27

Preoperational Test ....................................................

27

Preoperational Instructions ........................................

28

Shutdown Instructions ................................................

28

Service/Parts Information ..................

29

Service .......................................................................

29

Parts ..........................................................................

29

Warranty Information .........................

29

Returning Warranty Cards ..........................................

29

Warranty ....................................................................

29

Returning Warranty Parts ..........................................

29

Routine Maintenance ..........................

30

Cleaning .....................................................................

30

Data Label Information .......................

31

List of Abbreviations __________________________

HVAC

Heating, Ventilating, and Air-Conditioning

in WC

Inches of Water Column

L.C.D.

Liquid Crystal Display

L.E.D.

Light Emitting Diode

L.P.

Liquid Propane

OSHA

Occupational Safety and Health Administration

UL

Underwriters Laboratory

Safety Precautions ____________________

Warning

!For your safety, the information in this manual must be followed to minimize the risk of fire or

explosion and to prevent property damage, personal injury, or loss of life.

The dryer must never be operated with any of the back guards, outer tops, or service panels removed. Personal injury or fire could result.

Failure to properly install, maintain, and/or operate dryer according to this manual and operator’s manuals included with dryer may result in conditions which can cause serious injury, death and/or property damage.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

Purchaser and user should consult the local gas supplier for proper instructions to be followed in the event the user smells gas. The instructions should be posted in a prominent location.

What To Do If You Smell Gas:

Do not try to light any appliance.

Do not touch any electrical switch.

Do not use any phone in your building.

Clear the room, building, or area of all occupants.

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency, or gas supplier.

Dryers must be exhausted to the outdoors.

Although the manufacturer produces a very versatile dryer, there are some articles that, due to fabric composition or cleaning method, should not be dried in it.

Warning

!Dry only water washed fabrics. Do not dry articles spotted or washed in dry cleaning solvents,

combustible detergents, or “all purpose” cleaner. Explosion could result.

Do not dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint, or wax. Explosion could result.

Do not dry mop heads. Contamination by wax or flammable solvents will create a fire hazard.

Do not use heat for drying articles that contain plastic, foam, sponge rubber, or similarly textured rubber materials. Drying in a heated tumbler may damage plastics or rubber and also may be a fire hazard.

A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork, and area around the back of the dryer. The frequency of inspection and cleaning can best be determined from experience at each location.

Do not operate steam dryers with more than 150 psi (10.34 bar) steam pressure. Excessive steam pressure can damage the steam coil and/or harm personnel.

Replace leaking flexible hoses or other steam fixtures immediately. Do not operate the dryer with leaking flexible hoses. Personal injury may result.

Warning

!The collection of lint in the burner area and exhaust ductwork can create a potential fire

hazard.

For personal safety, the dryer must be electrically grounded in accordance with local and/or country codes. In the absence of these codes use the National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.

Note

!Failure to electrically ground the dryer properly will void the warranty.

Warning

!Personal injury or fire could result should the dryer door switch, lint door/drawer, or heat safety circuit

ever be disabled.

Remove articles from the dryer as soon as the drying cycle has been completed.

Warning

!Articles left in the dryer after the drying and cooling cycles have been completed can create a fire

hazard.

For safety, proper operation, and optimum performance, the dryer must not be operated with a load less than 66% of its rated capacity.

Warning

!You must disconnect and lockout the electric supply and the gas supply or the steam supply

before any covers or guards are removed from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per OSHA standards.

Important

!The dryer must be installed in a location/ environment, which the ambient temperature

remains between 40° F (4.44° C) and 130° F (54.44° C).

The operation of this appliance may affect the operation of other types of gas appliances, which take their air for safe combustion from the same room. If in doubt, consult the appliance manufacturer(s).

Use this dryer only for its intended purpose, drying fabrics.

Warning

!

To reduce the risk of personal injury, install

 

 

lockable doors to prevent public access to the rear

of the dryers.

4

Maytag Co.

113430-3

Exhaust duct outlet should be checked periodically for blockages, and if any found, removed.

Important

! A means of restraint must be used to prevent straining of the gas supply when the appliance is

moved.

An external means of power removal (disconnect device) must be provided by the installer.

CE ONLY

Important

! This appliance must only be installed and operated in the country of destination indicated on

the dryer’s data plate. If the appliance is to be installed and operated in a country other than the one indicated on the data plate, a data plate amendment must be obtained from Maytag.

Warning

!This appliance must only operate with the gas type indicated on the dryer’s data plate. If the appliance

is converted (gas type is changed), a data plate amendment must be obtained from Maytag.

This appliance may cause spillage of products of combustion from an open-flue appliance fitted in the same room, and that such an appliance shall be tested for clearance of products with the appliance in operation and all windows and doors closed.

NOTES ____________________________________

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113430-3

Telephone: (641) 787-7000

5

 

 

 

 

 

 

6

Maytag Co.

113430-3

 

 

 

 

 

 

113430-3

Telephone: (641) 787-7000

7

MDG31 Specifications ________________________________________________________________

MAXIMUM CAPACITY (DRY WEIGHT)

 

30 lb

13.61 kg

TUMBLER DIAMETER

 

30”

76.20 cm

TUMBLER DEPTH

 

 

 

27”

68.58 cm

TUMBLER VOLUME

 

 

 

11.04 cu ft

312.62 L

TUMBLER/DRIVE MOTOR

 

1/4 hp

0.18 kW

BLOWER/FAN MOTOR

 

1/2 hp

0.37 kW

DOOR OPENING (DIAMETER)

 

19-3/8”

49.23 cm

DOOR SILL HEIGHT

 

 

 

14-7/8”

37.78 cm

WATER CONNECTION

 

3/4”-11.5 NH

DRYERS PER 20’/40’ CONTAINER

 

12 / 28

DRYERS PER 48’/53’ TRUCK

 

34 / 38

 

VOLTAGE AVAILABLE

 

120v 1ø

2w 60 Hz

 

APPROXIMATE NET WEIGHT

 

285 lb

129.27 kg

<![if ! IE]>

<![endif]>Gas

APPROXIMATE SHIPPING WEIGHT

310 lb

140.61 kg

AIRFLOW

 

 

 

360 cfm

10.19 cmm

HEAT INPUT

 

 

 

55,000 Btu/hr

13,860 kcal/hr

EXHAUST CONNECTION (DIAMETER)

6”

15.24 cm

 

COMPRESSED AIR CONNECTION

N / A

 

COMPRESSED AIR VOLUME

 

N / A

 

INLET PIPE CONNECTION

 

3/8” F.N.P.T.

<![if ! IE]>

<![endif]>Electric

VOLTAGE AVAILABLE

 

 

 

APPROXIMATE NET WEIGHT

 

 

 

APPROXIMATE SHIPPING WEIGHT

 

 

 

 

 

 

AIRFLOW

 

 

 

 

 

 

EXHAUST CONNECTION (DIAMETER)

N / A

 

COMPRESSED AIR CONNECTION

 

 

 

COMPRESSED AIR VOLUME

 

 

 

 

 

 

OVEN SIZE

 

 

 

 

kW

 

Btu/hr

 

kcal/hr

 

 

 

VOLTAGE AVAILABLE

 

 

 

 

APPROXIMATE NET WEIGHT

 

 

 

<![if ! IE]>

<![endif]>Steam

APPROXIMATE SHIPPING WEIGHT

 

 

AIRFLOW

 

 

 

 

 

STEAM CONSUMPTION

 

 

 

 

 

 

 

 

OPERATING STEAM PRESSURE

N / A

 

EXHAUST CONNECTION (DIAMETER)

 

 

 

 

COMPRESSED AIR CONNECTION

 

 

 

COMPRESSED AIR VOLUME

 

 

 

 

BOILER HORSEPOWER (NORMAL LOAD)

 

 

 

SUPPLY CONNECTION

 

 

 

 

RETURN CONNECTION

 

 

 

Shaded areas are stated in metric equivalents

 

 

5/13/05

Note

!The manufacturer reserves the right to make changes in specifications at any time without notice or obligation.

8

Maytag Co.

113430-3

Maytag MDG77PDAWS, MDG77PNAWW, MDG51PDAWW, MDG31PDAWS, MDG51PDSWW Installation Instructions

MDG31 Specifications ________________________________________________________________

113430-3

Telephone: (641) 787-7000

9

MDG51 Specifications _________________________________________________________________

MAXIMUM CAPACITY (DRY WEIGHT)

 

50 lb

22.68 kg

TUMBLER DIAMETER

 

37”

93.98 cm

TUMBLER DEPTH

 

 

 

25-3/4”

65.41 cm

TUMBLER VOLUME

 

 

 

16.02 cu ft

453.64 L

TUMBLER/DRIVE MOTOR

 

1 hp

0.75 kW

BLOWER/FAN MOTOR

 

1/2 hp

0.37 kW

DOOR OPENING (DIAMETER)

 

27-3/8”

69.55 cm

DOOR SILL HEIGHT

 

 

 

16”

40.64 cm

WATER CONNECTION

 

 

 

 

3/4”-11.5 NH

DRYERS PER 20’/40’ CONTAINER

 

10 / 22

DRYERS PER 48’/53’ TRUCK

 

28 / 30

 

VOLTAGE AVAILABLE

 

120-240v 1ø

2,3w 50/60 Hz

 

APPROXIMATE NET WEIGHT

 

545 lb

247.21 kg

 

APPROXIMATE SHIPPING WEIGHT

565 lb

256.28 kg

<![if ! IE]>

<![endif]>Gas

AIRFLOW

 

 

 

525 cfm

14.87 cmm

HEAT INPUT

 

 

 

90,000 Btu/hr

22,680 kcal/hr

 

 

 

 

 

EXHAUST CONNECTION (DIAMETER)

8”

20.32 cm

 

COMPRESSED AIR CONNECTION

 

 

 

N / A

 

COMPRESSED AIR VOLUME

 

N / A

 

INLET PIPE CONNECTION

 

1/2” M.N.P.T.

 

 

1/2” F.B.S.P.T. (CE ONLY)

 

 

 

 

 

 

 

VOLTAGE AVAILABLE

 

 

 

<![if ! IE]>

<![endif]>Electric

APPROXIMATE NET WEIGHT

 

 

 

APPROXIMATE SHIPPING WEIGHT

 

 

 

 

 

 

AIRFLOW

 

 

 

 

 

 

EXHAUST CONNECTION (DIAMETER)

N / A

 

COMPRESSED AIR CONNECTION

 

 

 

COMPRESSED AIR VOLUME

 

 

 

 

 

 

OVEN SIZE

 

 

 

 

kW

 

Btu/hr

 

kcal/hr

 

 

 

VOLTAGE AVAILABLE

 

 

 

 

APPROXIMATE NET WEIGHT

 

 

 

 

APPROXIMATE SHIPPING WEIGHT

 

 

<![if ! IE]>

<![endif]>Steam

AIRFLOW

 

 

 

 

 

STEAM CONSUMPTION

 

 

 

 

 

 

 

 

OPERATING STEAM PRESSURE

N / A

 

EXHAUST CONNECTION (DIAMETER)

 

 

 

 

COMPRESSED AIR CONNECTION

 

 

 

COMPRESSED AIR VOLUME

 

 

 

 

BOILER HORSEPOWER (NORMAL LOAD)

 

 

 

SUPPLY CONNECTION

 

 

 

 

RETURN CONNECTION

 

 

 

Shaded areas are stated in metric equivalents

 

 

11/23/05

Note

!The manufacturer reserves the right to make changes in specifications at any time without notice or obligation.

10

Maytag Co.

113430-3

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