Maytag MDE6700A, MDG6700A Technical Information

Page 1
27” Domestic DryerTechnical Information
MDE6700A*, MDG6700A*
Due to possibility of personal injury or property damage, always contact an authorized technician for servicing or repair of this unit.
CAUTION
!
All safety information must be followed as provided in Service Manual 16026446.
!
To avoid risk of electrical shock, personal injury or death; disconnect power to dryer before servicing, unless testing requires power.
WARNING
September 2006 16026881
©2006 Maytag Services RPL 16026540
1
Page 2
Troubleshooting Procedures
To avoid risk of electrical shock, personal injury or death; disconnect power to dryer before servicing, unless testing requires power.
Will Not Run Will not start or run:
• All wires are hooked up to their corresponding terminals.
• Dryer is plugged in.
• Blown fuse or circuit breaker.
• Door switch functional...door closed. Check for error code 3 (See Table for code definition).
• Start/Pause rotary selector dial functional.
• Control Board operational.
• Drive motor functional.
• Check motor winding resistance: 2.88ohms between pin #3 and 4, 3.5ohms between pin #4 and 5.
Motor runs/ tumbler will not turn:
• Belt off or broken/damaged.
• Idler tension spring too weak or stretched.
• Idler pulley jammed or stuck.
Runs a few minutes and then stops:
• Lint buildup around drive motor.
• Low voltage present.
• Blower impeller blocked in blower
housing.
• Drive motor - start switch contacts stuck closed.
Blows fuses or trips circuit breaker:
• The amperage readings are at 240 volts. One line will be 24 amps and the other line will be 21 amps. The neutral line will be at 3 amps. If the above amperages are present, then the house wiring, fuse box or circuit breaker should be suspect.
• Shorted heating element to housing.
• Incorrect wiring or a wire shorting to ground.
• Drive motor winding shorting to ground.
Gas Models
• During ignition the dryer will draw X amps. With the burner ON, the dryer will draw X amps. If the dryer is drawing amperages above this, then the house wiring, fuse box or circuit breaker is suspected to be at fault.
• Igniter harness loose and shorted to base.
• Incorrect wiring or wire shorted to ground.
• Drive motor winding shorting to ground.
Will Not Dry Will not heat (motor runs):
• Open heating element.
• Hi-Limit trips easily or is open.
• Regulating thermostat trips easily or is open.
• Membrane switch open.
• Check Thermistor.
September 2006 16026881
©2006 Maytag Services RPL 16026540
!
WARNING
Will Not Dry Gas Models Poor Gas Ignition
When the dryer is operated on a heat setting, the igniter should be energized and burner shall fire within 45 seconds at 120 VAC. The failure of a component in this system will usually be indicated by one of three symptoms:
The igniter does not glow. If the igniter does not
heat up, remove power and using an ohmmeter, check the following:
• Open flame sensor
• Open igniter
• Shorted booster coil
• Open wiring
• Bad motor switch ( Neutral supply)
• No power from control ( L1 supply)
Igniter glows - No gas ignition. If the igniter heats
up but the main burner flame is not ignited, remove power and using an ohmmeter, check the following:
• Open secondary coil
• Open holding coil
• Open wire harness
• Stuck flame sensor (Stuck closed)
The gas is ignited but the flame goes out. If a
normal ignition takes place and after a short while the flame goes out, check for the following:
• Radiant sensor contacts opening prematurely.
• Weak gas valve coil may open when stressed by higher temperatures.
• Weak Hi-Limit
• Poor venting
• Bad drum seals
Improper drying/clothes wrinkled/ rough texture/long dry time:
• Lint filter is not clean.
• Restriction in exhaust.
• Outside exhaust hood damper door stuck closed.
• Exhaust too long, too many elbows, flex ductwork installed.
• Poor intake air available for the dryer.
• Incorrect tumbler speed. Tumbler belt slipping.
• Blower impeller bound; check for foreign material in blower area.
• Customer overloading dryer.
• Check clothing labels for fabric content and cycle selected.
• Clothes too wet due to insufficient spin out by washer.
2
Page 3
Troubleshooting Procedures
!
To avoid risk of electrical shock, personal injury or death; disconnect power to dryer before servicing, unless testing requires power.
Will Not Shut Off
• Check Membrane Pad.
• Check Electronic Control Board.
• Short in sensor circuit.
Troubleshooting the electronic control circuit:
• Check for miswiring of the electrical connector at the electronic control board.
Noisy and/Or Vibration
Thumping Check for loose tumbler baffle, rear
tumbler roller(s) worn or misaligned, out-of-round tumbler or high weld seam on tumbler.
Ticking Check for loose wire harness or object
caught in blower wheel area.
Scraping Check for front or rear bulkhead felt seal
out of position or worn tumbler front bearings.
Roaring Check for blower wheel rubbing on blower
housing or bad motor bearings.
Popping or squealing sound. Check for a sticky
or frayed belt.
Service Mode
This mode provides Service Personnel the ability to verify the operation of the dryer.
The Service Mode can be implemented at any time, including the middle of a dry cycle. While in the Service Mode, the Technician can start special diagnostic tests such as a System Check Mode, LED Switch/Check, Display Software version number and display diagnostic/help code listings.
Enter Service Mode:
Dryer must be on before Service Mode can be
entered. Press Chime and Temperature Keys for 3
seconds, or until 3 beeps are heard. The machine will now be in Service Mode. Upon entry into Service Mode, the Sensor Bar Touch Data is to be displayed.
Exit Service Mode Press the OFF key to exit Service Mode or repeat the Chime and Temperature sequence.
Diagnostic Tests
The following table lists the various tests available while in the Service Mode. Before advancing to the next test, the current test running must be terminated.
Press the following keys to access:
WARNING
Key Press Special
Wrinkle Prevent
Displays “d” Then rotate the Cycle
Selector Knob
Temperature Key
Start/Pause
System Check Mode
While in Service Mode, pressing the
Time and Wrinkle Prevent keys for 3 seconds, will put the dryer into the System Check mode and "in"
will display. The following table lists the various functions based on the keys being pressed.
System Check Mode Table
Key Pressed: Function
Start/Pause rotary selector dial
Rotate the Cycle Selector
Knob to Delicates
Rotate the Cycle Selector
Knob to Sensor
Dry
Rotate the Cycle Selector
Knob to Wrinkle Control
Rotate the Cycle Selector
Knob to Time Dry
Test/Function
Display list of diagnostic codes.
To sequence thru the diagnostic and help codes.
Display software revision number
Start or pause cycle running but remain in diagnostic mode. Display the number of cycles ago the diagnostic code occurred.
Performed
Cycles the motor on/off.
LED’s and 7 segment display flash.
View current cycle temperature in Celsius.
Segment display is “1” for sensor bar short, “0” for sensor bar open
View current cycle temperature in Fahrenheit.
September 2006 16026881
©2006 Maytag Services RPL 16026540
3
Page 4
Troubleshooting Procedures
!
WARNING
To avoid risk of electrical shock, personal injury, or death, disconnect power to dryer before servicing, unless testing requires power.
LED/Switch Check While in Service Mode, pressing the Chime and Wrinkle Prevent keys for 3 seconds, will start a
LED/Switch Test. To exit the test at any point, press
the same keys again for 3 seconds or press the OFF
key to exit Service Mode.
Perform the check by pressing the keys which toggle the LED’s on and off.
All switch pads must be pressed within 5 minutes for this test to pass. PA will be displayed for five (5) seconds once all switch pads have been pressed and this test is completed. Following 10 seconds of inactivity at any point, the test will exit without any
display. The Power Off switch pad must be pressed
twice within thirty (30) seconds to cancel this test.
Switch Action
Wrinkle Prevent Press once Chime Press once Adjust Time Press once Time Press four times Temperature Press twice Dryness Level Press twice Selector Knob Rotate 1 position Start Pause Press once Off Press once
Diagnostic Codes
The Diagnostic Codes are identified when the severity level of the abnormality detected is higher and service may be required.
When a problem with the dryer is detected a Diagnostic Code is assigned, and can be displayed. The Control Board will not log multiple same codes per cycle; however, it will log as many Diagnostics as
possible for the machine to continue running.
Access Diagnostic Codes by entering the Service
Mode and pressing Wrinkle Prevent. A d will be displayed.
Rotate the Cycle Selector Knob in either direction to step through the list of codes one code at a time. Once an initial direction is selected by the user (either Clockwise or Counterclockwise), subsequent movements of the knob in the same direction will
turns the knob in the opposite direction, the more recent code will be displayed.
While a diagnostic code is displayed, if the
Start/Pause button in the center of the Rotary Cycle
Selector is pressed and held, the machine will display the number of cycles ago the diagnostic code
occurred. When the Start/Pause button is released, the diagnostic code is again displayed.
Clearing Diagnostic Codes
To clear the diagnostic code list press the Sensor Dry Level and Time keypads together for 3 seconds while
viewing the list. The cycle count for each diagnostic code will be reset to 0, but not the machine cycle count.
Diagnostic Codes
Code Description Trigger Action Taken
Dryer
1
Thermistor Short Sensed
Thermistor
2
Open Sensed
Door Circuit
3
Failure
Possible motor
4
transistor error
The Thermistor resistance is very low.
The Thermistor resistance is very high
Invalid state for more than 256 milliseconds
If either motor transistor is seen open or shorted during startup
Check for
- Clogged lint
screen.
- Restricted vent system.
- Check Thermistor resistance.
Check for
- Low ambient temperature in room (Below
ºF/10ºC).
50
- Outside vent damper is stuck open in wintertime.
- Loose or open wire terminals.
- Check Thermistor resistance.
Check for
- Loose or open wire terminals in Door Sense circuit.
Check for
- Loose connections in motor circuit.
- Run System Check Mode and check the motor relay function.
- If relay functions, disregard the diagnostic code.
- If relay does not function, replace machine control board.
show older codes. If the user changes direction and
:
:
:
:
16026881 September 2006 RPL 16026540
4
©2006 Maytag Services
Page 5
Troubleshooting Procedures
To avoid risk of electrical shock, personal injury or death; disconnect power to dryer before servicing, unless testing requires power.
Code Description Trigger Action Taken
Stuck Key A key is
8
10
No Wet Clothes
sensed to be pressed more than 75 seconds, the key shall be assumed to be stuck.
Sensor bar detects no wet clothes while a Sensor Dry Cycle
Display Fault/Error Codes Display Description Trigger
Dryer Thermistor
tS
Short Sensed
do
Door Open Running the
The Thermistor resistance is very low.
dryer with door open
September 2006 16026881
©2006 Maytag Services RPL 16026540
!
Run membrane pad check and replace console w/membrane pad if necessary.
WARNING
Check for:
- Running dryer with no wet clothes in sensor dry cycle
Action Taken
Check for:
- Clogged lint screen.
- Restricted vent system.
- Check Thermistor resistance.
- Check for diagnostic code 1
Check for:
- Close the door, and run the dryer
- Loose or open wire terminals in Door Sense circuit.
- Check for diagnostic code 3
FE
Power source frequency Error
Invalid power source frequency
Check for:
- Not using regular power source frequency
- Invalid power frequency sense circuit
dC
Door Circuit Failure
Invalid state for more than 256 milliseconds
Check for:
- Loose or open wire terminals in Door Sense circuit.
- Check for diagnostic code 3
hE
Heater Error Invalid
heating termperature in running the dryer
Check for:
- Restricted vent system.
- Check Thermistor resistance.
Component Electrical Testing
• Thermistor resistance 10K @ 25°C 77°F (2P-Blue & Red wire)
• Thermostat 1 resistance < 1 (White & Yellow wire)
85¡C ,25A thermal cut-off
• Thermostat 3 resistance < 1 (Red & Black wire)
-If resistance is infinity, replace thermostat 3.
• Thermostat 2 resistance < 1 (Blue & Black wire)
-If resistance is infinity, replace thermostat 2.
• Heater resistance 10 (Blue & Blue wire)
-If resistance is infinity, replace Heater.
5
Page 6
Troubleshooting Procedures
To avoid risk of electrical shock, personal injury, or death, disconnect power to dryer before servicing, unless testing requires power.
Heating Element (Electric)
160°C ,25A
thermal cut-off
• Measure resistance of the following terminal
1) Door switch knob : open
Terminal : “COM” - “NC” (1-3) : ∞ Ω Terminal : “COM” - “NO” (1-2) < 1
2) Door switch push : On
Terminal : “COM” - “NC” (1-3) : ∞ Ω Terminal : “COM” - “NO” (1-2) < 1
Light resistance 80~100 (Violet & gray)
120V/10W(E12)
• Belt Cut-off S/W
- Lever open : Resistance value < 1
- Lever push : Resistance value
16026881 September 2006
RPL 16026540
125V/10A
127/99°C ,25A HI-limit
!
240V/5300W
WARNING
• Motor (Electronic & GAS) Contacts
Function 1M 2M 3M 5M 6M
Start
Run
Centrifugal Switch (Motor)
Radiant Sensor (Gas)
Resistance across terminal indicates a closed switch
TH2 Hi-Limit (Gas)
Less than 1 ohm
6
= Contact closed
©2006 Maytag Services
Page 7
Troubleshooting Procedures
!
To avoid risk of electrical shock, personal injury or death; disconnect power to dryer before servicing, unless testing requires power.
Gas Valve
123
Sensor Bars & temperature sensor check
45
Check across terminals #1 and #3 (Booster Coil). 550 ohms Check across terminals #1 and #2 (Holding Coil).1350 ohms Check across terminals #2 and #3 (Both coils in series). 1900 ohmsCheck across terminals #4 and #5 (Secondary Coil).1300 ohms
HEATER
240VAC Heater Input
Blue & Black wire on Heater Relay
CN6
WARNING
CN3
MOTOR
120VAC Motor Input
Brown 1P on Motor relay & White wire
Sensor Bars - Disconnect harness and
test Pink wire Pin 4 to Orange wire Pin 5. Approx (infinity) without laundry load, approx 190 ± 10% with wet clo
Cycling Thermostat - Disconnect harness
and test Blue wire Pin 2 to Red wire Pin 6. Approx 10 K at 25 °C 77° F.
thes.
September 2006 16026881
©2006 Maytag Services RPL 16026540
7
Page 8
Wiring Schematic
!
To avoid risk of electrical shock, personal injury, or death, disconnect power to dryer before servicing, unless testing requires power.
WARNING
16026881 September 2006 RPL 16026540
8
©2006 Maytag Services
Page 9
Wiring Schematic
!
To avoid risk of electrical shock, personal injury, or death, disconnect power to dryer before servicing, unless testing requires power.
WARNING
September 2006 9 16026881
©2006 Maytag Services RPL 16026540
Loading...